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2005 BMW 545I

Owner reports · Recalls · Investigations

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Mileage at the reported incident

63 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

Seat Belts complaints

9 reports
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172,000 miles · Oct 8, 2018
Air BagsSeat Belts

AS I UNDERSTAND A VEHICLE FOR PASSENGER SIDE AIRBAG IN PASSENGER SIDE FREE STREAM HAS BEEN DEALT WITH ALREADY I JUST RECEIVED THIS VEHICLE SEVERAL MONTHS AGO SO IT IS NEW TO ME AND I HAVE THE SAME ERRORS AS WHICH A RECALL HAS BEEN ISSUED FOR MY CAR 2005 545 I BMW. AS I HAVE READ AFTER X AMOUNT OF YEARS A RECALL IS FINALIZED I JU…

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AS I UNDERSTAND A VEHICLE FOR PASSENGER SIDE AIRBAG IN PASSENGER SIDE FREE STREAM HAS BEEN DEALT WITH ALREADY I JUST RECEIVED THIS VEHICLE SEVERAL MONTHS AGO SO IT IS NEW TO ME AND I HAVE THE SAME ERRORS AS WHICH A RECALL HAS BEEN ISSUED FOR MY CAR 2005 545 I BMW. AS I HAVE READ AFTER X AMOUNT OF YEARS A RECALL IS FINALIZED I JUST RECEIVED THIS VEHICLE SEVERAL MONTHS AGO SO I FEEL I AM STILL ABLE TO SUCCEED FROM THIS SAFETY RECALL FROM THE MANUFACTURE

NHTSA ODI #11139108

84,474 miles · Mar 26, 2017
Air BagsSeat Belts

I AM WRITING TO YOU TO ADDRESS A CURRENT NATIONAL HIGHWAY TRAFFIC ADMINISTRATION (NHTSA) SAFETY RECALL AFFECTING MY VEHICLE (AND PRESUMABLY MANY SIMILAR VEHICLES). I CURRENTLY OWN A 2005 BMW 545I 4-DOOR SEDAN (VIN: [XXX] WITH 84,474 MILES AND HAVE RECENTLY EXPERIENCED A FRONT PASSENGER SEAT OCCUPANT DETECTION MAT MALFUNCTION. TH…

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I AM WRITING TO YOU TO ADDRESS A CURRENT NATIONAL HIGHWAY TRAFFIC ADMINISTRATION (NHTSA) SAFETY RECALL AFFECTING MY VEHICLE (AND PRESUMABLY MANY SIMILAR VEHICLES). I CURRENTLY OWN A 2005 BMW 545I 4-DOOR SEDAN (VIN: [XXX] WITH 84,474 MILES AND HAVE RECENTLY EXPERIENCED A FRONT PASSENGER SEAT OCCUPANT DETECTION MAT MALFUNCTION. THIS SENSOR MALFUNCTION AFFECTS THE DEPLOYMENT OF THE FRONT PASSENGER SEAT AIRBAG IN THE EVENT OF A COLLISION. THE ERROR CODES MY VEHICLE IS DISPLAYING ARE THE SAME AS THOSE ADDRESSED IN THE NHTSA SAFETY RECALL (NHTSA CAMPAIGN NUMBER 08V384000, DATED 5 AUG 2008) INDICATING A PASSENGER AIRBAG HAS MALFUNCTIONED, "OFF", AND WILL NOT DEPLOY IN THE EVENT OF AN EMERGENCY. THE NHTSA RECALL INDICATED BMW IS RECALLING 2004-06 5-SERIES MODELS (INCLUDING THE 545I) EQUIPPED WITH SEAT TYPES THAT MAY PRODUCE SIMILAR ERRORS DUE TO CRACKING THAT DEVELOPS WITH AGE. FRANKLY, I FIND IT RIDICULOUS THAT OTHER VEHICLES WITH THE SAME YEAR, MAKE, AND MODEL ARE EXPERIENCING THE SAME MALFUNCTIONS AND ERRORS AS MY VEHICLE, HOWEVER, THOSE VEHICLES ARE BEING COVERED UNDER A CURRENT BMW SAFETY RECALL WHILE MY VEHICLE IS NOT. IN THE END, MY PASSENGER AIRBAG WILL NOT DEPLOY IN THE EVENT OF A COLLISION FOR THE SAME MALFUNCTIONING SEAT SENSOR, YET, BMW HAS TURNED A BLIND EYE TO MYSELF AND I PRESUME A LARGE NUMBER OF OWNERS WITH THIS SAME PROBLEM. CAN THE NHTSA ADDRESS THIS ISSUE WITH BMW NA? THANK YOU IN ADVANCE FOR YOUR TIME AND CONSIDERATION REGARDING THIS MATTER. PLEASE FEEL FREE TO CONTACT ME AT ANY TIME IF YOU HAVE QUESTIONS REGARDING THIS ISSUE. HAVE A GREAT DAY. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10968554

93,168 miles · Oct 18, 2015
Air BagsSeat Belts

WHEN THE VEHICLE IS TURNED ON AND WHILE DRIVING, IT SAYS PASSENGER AIR BAG MALFUNCTION BECAUSE OF SEAT BELT TENSIONER OR SOMETHING ELSE. AND WON'T TURN OFF

NHTSA ODI #10783118

69,000 miles · Oct 15, 2015
Air BagsSeat BeltsSeats

MY CAR HAS THE LIGHT ON FOR AIRBAG AND SEAT BELT DO TO MALFUNCTION OF SEAT PAD SENSOR IN PASSENGER SEAT.CALLED BMW OF AMERICA, AND WAS TOLD THAT MY CAR IS NOT COVERED UNDER THE RECALL.WOULD APPRECIATE YOU LOOKING INTO THE MATTER .THANKS IN ADVANCE.

NHTSA ODI #10782275

105,000 miles · Oct 2, 2015
Air BagsSeat BeltsSeats

2005 BMW 545I E60 FAULT IN PASSENGER RESTRAINT SYSTEM: THIS MODEL BMW HAS EXPERIENCED A FAULT IN THE PASSENGER RESTRAINT SYSTEM AND IS NOT LISTED IN THE PAST RECALL WHICH CAN LEAD TO DANGEROUS SITUATIONS IF AN ACCIDENT OCCURS AND THE RESTRAINT SYSTEM MALFUNCTIONS. THE PROBLEM IS IN THE MAT OF THE PASSENGER SEAT AND UPON A PAS…

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2005 BMW 545I E60 FAULT IN PASSENGER RESTRAINT SYSTEM: THIS MODEL BMW HAS EXPERIENCED A FAULT IN THE PASSENGER RESTRAINT SYSTEM AND IS NOT LISTED IN THE PAST RECALL WHICH CAN LEAD TO DANGEROUS SITUATIONS IF AN ACCIDENT OCCURS AND THE RESTRAINT SYSTEM MALFUNCTIONS. THE PROBLEM IS IN THE MAT OF THE PASSENGER SEAT AND UPON A PASSENGER GETTING INTO MY CAR ABOUT A YEAR AGO, I RECEIVED THE ERROR MESSAGE. I SPOKE WITH VARYING BMW DEALERSHIPS (IN DIFFERENT STATES) AND RECEIVED MIXED INFORMATION FROM THE RECALL WASN'T APPROVED YET TO THE CURRENT VERSION OF NO RECALL AND I WOULD HAVE TO PAY THE FULL REPAIR COSTS. SPEAKING WITH BMW OF USA, THERE WAS APPARENTLY AN EXTENDED WARRANTY ISSUED FOR THIS PROBLEM, BUT THE DEALERSHIP NEVER MENTIONED THIS POSSIBILITY TO ME WHEN SPEAKING WITH THEM. AS OF NOW, THE EXTENDED WARRANTY IS EXPIRED SO SHOULD THIS ISSUE OCCUR ON YOUR CAR TODAY - YOU ARE RESPONSIBLE FOR THE FULL COST OF THE REPAIR WHICH IS IN EXCESS OF $1000 AND ADDITIONAL DIAGNOSTIC FEES. THERE IS A VAST AMOUNT OF INFORMATION ON THE POOR QUALITY OF THE PASSENGER SEAT MAT USED BY BMW IN THESE MODELS LEADING TO THIS MALFUNCTION. CAN SOMEONE PLEASE EXPLAIN WHY THE E60 BMW MODELS WERE NOT COVERED IN THE RECALL WHEN THEY ARE EXPERIENCING THE SAME EXACT ISSUE AS OTHER MODELS THAT WERE COVERED? THIS CAN GET SOMEONE SERIOUSLY HURT AND BMW IS PLACING THIS RESPONSIBILITY BACK ON THE CONSUMER WHEN THEY ARE AT FAULT. THIS ISSUE CLEARLY SPANS MANY MORE BMW MODELS THAT WERE LISTED IN THE RECALL AND CONSUMERS ARE BEING FORCED TO PAY THE BILL FOR POOR DECISIONS ON BMW'S PART. IT WOULD BE NICE TO SEE MORE ACTION AND ATTENTION PLACED ON THIS ISSUE BY THE NHTSA. RELATED INSTANCES OF THE SAME ISSUE: NHTSA CAMPAIGN NUMBER: 15V205000 NHTSA CAMPAIGN NUMBER: 13V564000

NHTSA ODI #10779344

135,000 miles · Jan 14, 2015
Air BagsSeat Belts

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT UPON ENTERING THE VEHICLE, THE AIR BAG AND SEAT BELT WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE PASSENGER SEAT CENTRAL MAT NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE CONTAC…

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TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT UPON ENTERING THE VEHICLE, THE AIR BAG AND SEAT BELT WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE PASSENGER SEAT CENTRAL MAT NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE CONTACT WAS MADE AWARE OF NHTSA CAMPAIGN NUMBER 08V384000 (AIR BAGS) HOWEVER, THE VIN NUMBER WAS NOT INCLUDED. THE APPROXIMATE FAILURE MILEAGE WAS 135,000. THE VIN WAS NOT AVAILABLE.

NHTSA ODI #10672585

104,000 miles · May 16, 2014
Air BagsSeat Belts

I BOUGHT MY 2005 BMW 545I AFTER A WEEK MY SEATBELT AND AND AIRBAG LIGHTS WILL NOT GO OUT, EVEN WITH SEATBELT LOCKED IN, IS THERE A RECALL SO I CAN GET THIS FIX AND FEEL SAFE WHEN DRIVING MY CAR. *TR

NHTSA ODI #10592042

65,350 miles · Jan 23, 2012
Air BagsSeat Belts

MY VEHICLE WAS PARKED FOR A WEEK FROM THE DATE THAT I LAST DRIVEN IT AND TO THE TIME I WENT AND START UP THE CAR. AFTER A WEEK OF NO USAGE AS SOON AS I STARTED THE CAR, THE PASSENGER SEAT BELT RESTRAINT AND AIRBAG LIGHT SHOWED UP AS A MALFUNCTION. AFTER DOING SOME RESEARCH I NOTICE THAT BMW HAD A RECALL ON A SEAT MAT SENSOR ON 2…

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MY VEHICLE WAS PARKED FOR A WEEK FROM THE DATE THAT I LAST DRIVEN IT AND TO THE TIME I WENT AND START UP THE CAR. AFTER A WEEK OF NO USAGE AS SOON AS I STARTED THE CAR, THE PASSENGER SEAT BELT RESTRAINT AND AIRBAG LIGHT SHOWED UP AS A MALFUNCTION. AFTER DOING SOME RESEARCH I NOTICE THAT BMW HAD A RECALL ON A SEAT MAT SENSOR ON 200,000 5 SERIES BUT AFTER TALKING TO BMW MY VEHICLE IS NOT COVERED UNDER THIS RECALL. I ALSO DID SOME RESEARCH AND NOTICE THAT THERE IS A GREAT AMOUNT OF PEOPLE WITH THIS SAME PROBLEM. THIS IS A MAJOR CONCERN BECAUSE THE SEAT MAT SENSOR IS BAD THE PASSENGER AIRBAG WILL NOT DEPLOY IF I GET INTO A CAR ACCIDENT. *TR

NHTSA ODI #10444862

51,050 miles · May 14, 2010
Air BagsElectrical SystemEquipment Adaptive/mobility

ON MAY 12TH, I WAS DRIVING MY 2005 545I BMW AT 8PM WITH MY WIFE AND TWO CHILDREN ON THE HIGHWAY. THE DISPLAY INDICATED A WINDSHIELD WIPER MALFUNCTION (WOULD NOT TURN OFF OR CONTROL SPEED OF WIPERS). AFTER A FEW MORE MILES, I NOTICED THERE WAS NO COMMUNICATION TO ANY OF THE STEERING COLUMN CONTROLS, NOR DID THE TURN SIGNALS WOR…

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ON MAY 12TH, I WAS DRIVING MY 2005 545I BMW AT 8PM WITH MY WIFE AND TWO CHILDREN ON THE HIGHWAY. THE DISPLAY INDICATED A WINDSHIELD WIPER MALFUNCTION (WOULD NOT TURN OFF OR CONTROL SPEED OF WIPERS). AFTER A FEW MORE MILES, I NOTICED THERE WAS NO COMMUNICATION TO ANY OF THE STEERING COLUMN CONTROLS, NOR DID THE TURN SIGNALS WORK (WOULD NOT STAY ON UNLESS HELD DOWN). ALMOST SIMULTANEOUSLY, THE AIRBAG MALFUNCTION WARNING CAME ON, SEAT BELT TENSIONERS MAY NOT FUNCTION, AND THE ACTIVE STEERING SYSTEM MALFUNCTION WARNING CAME ON, INDICATING THAT THE CAR'S STEERING WHEEL MAY NOT BE PROPERLY ALIGNED WITH THE WHEELS. THE CAR BECAME MORE DIFFICULT (MORE EFFORT) TO STEER, WITH LOSS OF SOME POWER STEERING. I WAS ABLE TO CONTROL THE CAR BACK DOWN TO 20 MPH. AFTER STOPPING AT A TRAFFIC LIGHT, THE CAR ENTERED TRANSMISSION FAILSAFE PROGRAM, LIMITING THE CAR TO GEARS R, N, 1, 2, 3 FOR THE REMAINDER OF THE TRIP HOME. THE NEXT MORNING, THE HIGH BATTERY DRAIN INDICATOR CAME ON ALSO. POWER WINDOWS AND REMOTE KEY FUNCTIONS CEASED TO WORK, ALTHOUGH I COULD STILL CONTROL THE SUNROOF. I PROMPTLY BROUGHT THE CAR INTO THE DEALERSHIP THE NEXT MORNING ON MAY 13TH. THE BMW DEALERSHIP RAN A DIAGNOSTIC AND STATES THE SZL MODULE IN THE STEERING COLUMN NEEDS TO BE REPLACED. THE CAR IS AT 51050 MILES, AND BEYOND WARRANTY COVERAGE AT 5 YEARS OLD. BMW NA WILL NOT COVER THE COSTS OF REPAIR TO THE VEHICLE TO CORRECT THIS SAFETY ISSUE, EVEN THOUGH THERE WAS A TECHNICAL SERVICE BULLETIN (SI B340506) ISSUED FOR 2006 MODELS DESCRIBING SIMILAR FAILURES IN THEIR PRODUCTS. I AM SUBMITTING THIS REPORT SO THAT THIS WOULD NOT HAPPEN TO OTHER DRIVERS AND THEIR FAMILIES WITH SIMILAR CARS. *TR

NHTSA ODI #10330465

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08001 · BMW Airbag Light Illumination

Opened Jan 4, 2008 · Closed Dec 31, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Additional source detail variants (3)

Air Bags

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

PE07045 · BMW Airbag Light Illumination

Opened Sep 4, 2007 · Closed Jan 4, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).

Additional source detail variants (3)

Air Bags

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).

Air Bags:frontal

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).

Air Bags:frontal:sensor/control MODULE-INACTIVE

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).