2006 BMW 530XI

RECALL CAMPAIGN NO. 12V-126: BATTERY CABLE INSULATED BULKHEAD CONNECTOR THE ISSUE INVOLVES A BATTERY CABLE BOLT CONNECTION IN THE TRUNK. SPECIFICALLY, THIS BOLT CONNECTION IS SECURED TO THE TRUNK FLOOR PANEL BY AN INSULATED BULKHEAD CONNECTOR. THE INSULATED BULKHEAD CONNECTOR MAY HAVE BEEN INCORRECTLY ATTACHED TO THE TRUNK FLOOR PANEL. OVER TIME, THIS CAN LEAD TO A LOOSENING OF THE BOLT CONNECTION AND CAUSE AN OVERHEATING CONDITION - EXACTLY SAME THING HAPPEND TO ME

I DISCOVERED FAILURES OF MULTIPLE WIRES IN THE TAILGATE/REAR WINDOW WIRING HARNESSES. THROUGH RESEARCH ONLINE I HAVE FOUND THIS IS A COMMON PROBLEM WITH THIS VEHICLE OVER SEVERAL MODEL YEARS - SEARCH FOR BMW E61 TAILGATE WIRING PROBLEMS. THE FAILURES ARE CAUSED BY A POOR DESIGN WHERE THE WIRES ENTERING THE HINGE GUIDES (4) FOR THE GLASS AND TAILGATE ARE REPEATEDLY FLEXED AT A SHARP ANGLE UNTIL THE INSULATION, THEN THE COPPER WIRE BREAKS. SAFETY ISSUES - POSSIBLE ELECTRICAL SHORT CIRCUIT LEADING TO FIRES (HIGHEST LOAD IS FOR REAR DEFROSTER); LIGHTING FAILURES (REAR HIGH BRAKE LIGHT, LICENSE PLATE LAMPS AND OTHERS); REDUCED VISIBILITY DUE TO LOSS OF WIPER/WASHER/DEFROSTER; REAR GLASS LATCH OPENING WHILE UNDERWAY, POSSIBLY RESULTING IN LOSS OF CARGO OR INGRESS OF EXHAUST FUMES. CENTRAL LOCKING MECHANISM FAILS. IF THERE WERE TO BE AN ACCIDENT AND/OR INTERIOR FIRE ESCAPING THE VEHICLE WOULD BE DIFFICULT THIS IS NOT AN EASILY REPAIRED PROBLEM. IT WOULD BE BEYOND THE CAPABILITIES OF ALL BUT A SKILLED MECHANIC WITH PROPER TOOLS. I DISCOVERED IT WHEN THE REMOTE LOCK/UNLOCK USING THE KEY FOBS FAILED. AS I INVESTIGATED I FOUND THE BROKEN WIRE, ALONG WITH SEVERAL OTHERS WITH BROKEN INSULATION, SOME WITH BROKEN COPPER STRANDS. *TR

BMW IS RECALLING 200,000 MY 2006 3 SERIES SPORT SEAT, MY 2004-2006 5 SERIES STANDARD AND SPORT SEAT, AND MY 2004-2006 X3 PASSENGER VEHICLES. DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT, SMALL CRACKS HAVE DEVELOPED IN THE MAT. IF THIS OCCURS, THE FRONT PASSENGER AIR BAGS, WITH THE EXCEPTION OF THE HEAD PROTECTION SYSTEM, WILL BE DEACTIVATED AND THE AIR BAG WARNING LAMP AS WELL AS THE PASSENGER AIR BAG "ON-OFF" LAMP WILL BE ILLUMINATED. CONSEQUENCES: IN THIS SITUATION THE FRONT PASSENGER AIR BAGS WILL NOT DEPLOY EVEN IF A SUFFICIENTLY SEVERE ACCIDENT WOULD OCCUR AND OCCUPANT PROTECTION PROVIDED BY THE SYSTEM WOULD NOT BE POSSIBLE. REMEDY: DEALERS WILL REWORK THE FRONT PASSENGER SEAT SENSOR MAT SO THAT EXTERNAL FORCE APPLICATION TO THE SEAT DOES NOT CAUSE A CRACK TO THE MAT. THE RECALL BEGAN ON NOVEMBER 6, 2008. BMW WILL ALSO EXTEND THE WARRANTY ON THESE VEHICLES TO 10 YEARS FROM FIRST REGISTRATION WITHOUT ANY MILEAGE LIMIT. OWNERS MAY CONTACT BMW AT 1-800-525-7417. I HAVE CONTACTED BMW AND THEY SAY MY VIN IS NOT PART OF THIS RECALL, HOWEVER I AM EXPERIENCING THE SAME ISSUE AS THE RECALLED VEHICLES. I AM WORRIED ABOUT PASSENGER SAFETY! PLEASE HELP! *TR

A RECENT RAIN STORM FLOODED THE SPARE TIRE WELL COMPARTMENT AND FRIED ALL THE ELECTRICAL COMPONENTS STORED UNDERNEATH THE TIRE. LUCKILY I WASN'T DRIVING THE WAGON THAT DAY AND THE CAR WAS PARKED ON THE DRIVEWAY. OTHERWISE, THE CAR WOULD HAD SHUT DOWN IF IT WAS MOVING AND COULD CAUSE AN ACCIDENT (HAPPENED TO SOMEONE AS DISCUSSED IN THE BIMMER FORUM). APPARENTLY, BMW HAVE KNOWN ABOUT THIS SAFETY ISSUE AS WELL AS THE SUNROOF DRAINAGE & TIRE WELL DESIGN DEFECTS FOR QUITE SOME TIME. THEY EVEN GENERATED A TECHNICAL SERVICE/SERVICE INFORMATION BULLETIN (SIB54-06-06 & 61-13-06 ON SPECIAL ROOFS) FOR THEIR SERVICE DEPARTMENT TO USE. HOWEVER, BMW KEEPS DENYING ANY DAMAGE LIABILITY AND REFUSING TO ADMIT ANY DESIGN DEFECTS. BMW NA, PUBLIC RELATIONS AND THE SF BMW DEALERSHIP RESPONDED TO ME THAT IT IS DUE TO "EXTERNAL FACTORS" (RAINS) AND THEREBY THEY HAVE NO RESPONSIBILITY TO THE DAMAGED VEHICLE. THE SERVICE ADVISER TOLD ME THAT THE REPAIR COST WOULD RUN INTO $15K. I AM FILING THE SAID COMPLAINT AND AM SEEKING AN ATTORNEY FOR A POSSIBLE CLASS ACTION SUIT AGAINST BMW NA. *TR

THIS BMW 530XI WAGON SUFFERED A COMPLETE ELECTRICAL FAILURE AFTER THE SUNROOF DRAINAGE SYSTEM DRAINED RAIN WATER INTO THE COMPARTMENTS WHERE THE BATTERY, FUSES, VARIOUS WIRING HARNESSES AND COMPUTER MODULES ARE STORED. APPROXIMATELY 7 HOURS AFTER THE RAIN STORM, THE OWNER (WITH NO KNOWLEDGE OF THE IMPROPERLY DRAINED WATER) ATTEMPTED TO OPERATE THE VEHICLE. DURING THE DRIVE, THE CAR DISPLAYED TWO SYSTEM MALFUNCTIONS, FOLLOWED SHORTLY THEREAFTER BY THE MESSAGE "ELECTRONIC SYSTEM MALFUNCTION. CONTINUED DRIVING NOT POSSIBLE" AND MULTIPLE WARNING LIGHTS AND SOUNDS. THE CAR WAS PARKED IN A SAFE AREA AND LATER TOWED TO THE BMW DEALER. THE BMW DEALER CONFIRMS THAT THE SUNROOF DRAINED RAIN WATER INTO THE ELECTRONICS COMPARTMENTS, SHORTING OUT AT LEAST FOUR COMPUTER MODULES, AND DESTROYED THE BATTERY AND MULTIPLE SWITCHES, RELAYS, AND WIRING HARNESSES. CERTAIN SYSTEM COMPONENTS, INCLUDING AN AIR BAG CONTROL UNIT, SHOWED EVIDENCE OF A FIRE (PRESUMABLY DUE TO A SHORT CAUSED BY THE RAIN WATER.) THE BMW DEALER STATES THAT REPLACING ELECTRONICS MODULES AND THE BATTERY (APPROXIMATELY $4,000) ARE REQUIRED BEFORE FURTHER DIAGNOSTICS CAN BE PERFORMED TO DETERMINE IF THERE IS DAMAGE TO OTHER VEHICLE COMPONENTS. *TR

THE BMW VEHICLES WITH PANORAMIC MOONROOFS HAVE A KNOWN FAILURE (SEE BIMMERFEST.COM) IN THE WATER SEALS AND DRAIN CHANNELS ASSOCIATED WITH THE SUNROOF. THE ISSUE IS THAT CLOGGED LINES PRODUCE FLOODING IN THE ELECTRICAL COMPARTMENT. THIS FLOODING CAUSES TOTAL ELECTRICAL FAILURE. IN MY CASE, THE CAR WAS STOPPED AND DID NOT START AGAIN. HOWEVER, A READ OF THE MESSAGE BOARDS ASSOCIATED WITH BMWS SHOWS THAT MANY PEOPLE HAVE TOTAL FAILURE WHILE DRIVING AND THAT THE STEERING COLUMN LOCKS UP COMPLETELY. THERE IS NO ABILITY TO MANUALLY STEER A BMW ONCE THE ELECTRICAL GOES OFF. *TR