2022 Winnebago Ekko

SUMMARY: Propane leaks from outside LP hose when factory zip-tie failed resulting in LP hose detached and damaged from rubbing against the tire. 2022 Winnebago EKKO. DETAILS: RV has a LP hose that routes above the passenger side rear tires from the propane tanks to other locations of the RV. This hose was held back from the rear tire at two locations each with a thin metal tab and a single plastic zip-tie. One of the zip-tie failed, resulting in the LP hose rubbing on the tire when driving. The rubbing made a hole on the hose and propane leaked from the hole. I was cooking next to the RV at a campground when propane was leaking from the damaged hose. The leak could have caused an explosion and serious injury to anyone nearby. The design to use plastic zip-tie to keep the LP hose from the tires is unsafe. I have taken photos of the damage and reported this incident to Winnebago customer service via email on 9/11/25. This issue was not reported to the police or insurance company due to no injury. Prior to the propane leak there was no warning or message or other symptoms of the problem. Problem first appeared during a camping trip in late July 2025 when I was camping at White River campground in Mt Rainier National Park in WA.

Balmar alternator or regulator fails to work as designed. No charging of batteries when idling or driving. This is a Safety Issue because fires have been reported as a result of these electrical system failures. Lithionics (battery) app confirms no charge reaching the batteries, see attached screenshots. Potential Risk of Fire when not working properly as evidenced by others with Balmar failures as reported to NHTSA. This is the 3rd failure we have encountered: 1st failure confirmed by Winnebago, and was replaced with like parts. 2nd failure occurred just prior to the 2023 recall, and was addressed by Winnebago Factory Service during recall by replacing parts again. 3rd failure occurred today. The current failure happened when the unit (2022 Winnebago EKKO) was parked in our driveway, not while travelling. Upon starting the vehicle, the alternator emitted a loud whining sound and subsequently provided no charging to the batteries. We are aware of the symptoms based upon our previous failures, and know of others who also had a Balmar failure after having the prior recall completed. We desire a lasting permanent solution for this problem as it has not been adequately addressed by the previous Winnebago recall.

This is allegedly related to the Balmar relay system installed by Winnebago in the Ford Transit van.It is currently at the dealer, Colonial Winnebago, in Millstone Twp., NJ. Dealer can be contacted for inspection. We began traveling at a 25 mph speed for about 2 miles when smoke began to flow from under the hood. We pulled over to inspect; 911 was called. Smoke and flames under the hood were visible and continued until the fire truck came and extinguished the fire. Our safety and the safety of others was put at risk as the unit did not display any warning signs on the dashboard, there was a fire and smoke under the hood, we were in a public parking lot, and the unit carries 2 20 lb. propane tanks. Problem was diagnosed by our local Ford dealer, who stated that this is a Winnebago issue, as this was a Winnebago specific modification to the Ford. Unit was not drivable and needed to be towed to Winnebago dealer for service. They know about this issue - and have known for some time - but have not yet released the recall. We do not know at this time when the unit can be repaired. I do not know who has inspected the vehicle other than the Ford dealer and Winnebago dealer. No other warning signs or symptoms before the incident occurred.