TL* THE CONTACT OWNS A 2004 VOLVO S40. THE CONTACT STATED THAT THE ACCELERATOR PEDAL AND THE BRAKE PEDAL BECAME DIFFICULT TO DEPRESS. ALSO, THE CONTACT MENTIONED THAT DUE TO THE PROXIMITY OF THE PEDALS, THE BRAKE PEDAL WAS INADVERTENTLY DEPRESSED WHEN APPLYING THE ACCELERATOR PEDAL. THE VEHICLE WAS NOT DIAGNOSED. THE MANUFACTURE…
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TL* THE CONTACT OWNS A 2004 VOLVO S40. THE CONTACT STATED THAT THE ACCELERATOR PEDAL AND THE BRAKE PEDAL BECAME DIFFICULT TO DEPRESS. ALSO, THE CONTACT MENTIONED THAT DUE TO THE PROXIMITY OF THE PEDALS, THE BRAKE PEDAL WAS INADVERTENTLY DEPRESSED WHEN APPLYING THE ACCELERATOR PEDAL. THE VEHICLE WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.
NHTSA ODI #10681587
6,000 miles · Feb 22, 2012
Service Brakes, Hydraulic
TL* THE CONTACT OWNS A 2004 VOLVO S40. THE CONTACT STATED THAT HE EXPERIENCED A SIGNIFICANT INCREASE IN STOPPING DISTANCE WHILE BRAKING ON THREE OCCASIONS. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCL…
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TL* THE CONTACT OWNS A 2004 VOLVO S40. THE CONTACT STATED THAT HE EXPERIENCED A SIGNIFICANT INCREASE IN STOPPING DISTANCE WHILE BRAKING ON THREE OCCASIONS. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 04V493000 (SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS). THE FAILURE MILEAGE WAS 6,000.
NHTSA ODI #10448990
45,000 miles · Feb 16, 2010
Service Brakes, Hydraulic
I AM WRITING TO OFFICIALLY INFORM YOU OF A PROBLEM THAT CONTINUES TO NEED TO BE REPLACED ON MY 2004 S40. I HAVE OWED THE CAR SINCE 2006 AND AM ABOUT TO BRING IT IN FOR THE FORTH (4) TIME TO HAVE THE HYDRAULIC BRAKE VALVE PUMP AND HOSES REPLACED. ONLY THIS TIME IT IS NOT UNDER WARRANTY BECAUSE I HAVE 65K MILES ON THE CAR. SO …
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I AM WRITING TO OFFICIALLY INFORM YOU OF A PROBLEM THAT CONTINUES TO NEED TO BE REPLACED ON MY 2004 S40. I HAVE OWED THE CAR SINCE 2006 AND AM ABOUT TO BRING IT IN FOR THE FORTH (4) TIME TO HAVE THE HYDRAULIC BRAKE VALVE PUMP AND HOSES REPLACED. ONLY THIS TIME IT IS NOT UNDER WARRANTY BECAUSE I HAVE 65K MILES ON THE CAR. SO I HAVE TO PAY FOR THIS UNWILLINGLY. THE BRAKES LOCK AND THE CAR CONTINUES TO SLIDE. I HAVE HAD ONE MINI-FENDER BENDER DUE TO THIS ISSUE, BUT MY INSURANCE WON'T ACKNOWLEDGE THAT IT WAS BECAUSE OF THE CAR. SINCE I HAVE EXPERIENCED THIS SO MANY TIMES, I KNOW WHEN THE PROBLEM ARISES. *TR
NHTSA ODI #10310851
80,000 miles · Sep 16, 2009
Air BagsService Brakes, Hydraulic
THE EVENT LEADING UP TO THE FAILURE IS SIMPLY A DEFECTIVE PART AFTER SOME USAGE DUE TO A POOR WELDING JOB AT MANUFACTURE. VOLVO HAS ONLY RECALLED ONE VEHICLE TO MY KNOWLEDGE BUT THEY NEEDED TO RECALL ALL VEHICLES DURING THAT YEAR. THE FAILURE IS THE CAR HAS A HARD TIME STOPPING WHEN THE BRAKES ARE APPLIED THE CARE CONTINUES TO M…
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THE EVENT LEADING UP TO THE FAILURE IS SIMPLY A DEFECTIVE PART AFTER SOME USAGE DUE TO A POOR WELDING JOB AT MANUFACTURE. VOLVO HAS ONLY RECALLED ONE VEHICLE TO MY KNOWLEDGE BUT THEY NEEDED TO RECALL ALL VEHICLES DURING THAT YEAR. THE FAILURE IS THE CAR HAS A HARD TIME STOPPING WHEN THE BRAKES ARE APPLIED THE CARE CONTINUES TO MOVE AND ROUGH ENGINE IDLE. THE PARTS THAT WERE REPLACED WERE THE VACUUM PUMP AND VALVE AT BRAKE BOOSTER, HOSES, LINES AND FITTINGS. REPAIR COST $840. THE AIR BAG LIGHT HAS CONTINUED TO COME ON/OFF SINCE THE PURCHASE OF THE CAR. IT IS DEFECTIVE. THE DRIVERS SIDE SIPS BAG NEEDS REPLACING TOTAL COST $801. *TR
NHTSA ODI #10284231
65,000 miles · Dec 30, 2008
Electrical SystemService Brakes, HydraulicFire
TL*THE CONTACT OWNS A 2004 VOLVO S40. WHILE DRIVING 30 MPH, THE VEHICLE RAPIDLY ACCELERATED AUTOMATICALLY. THE VEHICLE WOULD NOT SLOW DOWN WHEN THE BRAKE PEDAL WAS DEPRESSED. THE CONTACT HAD A DIFFICULT TIME PULLING THE VEHICLE OVER TO THE SIDE OF THE ROAD. THE VEHICLE BEHIND HER NOTIFIED HER THAT THE VEHICLE WAS ON FIRE. F…
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TL*THE CONTACT OWNS A 2004 VOLVO S40. WHILE DRIVING 30 MPH, THE VEHICLE RAPIDLY ACCELERATED AUTOMATICALLY. THE VEHICLE WOULD NOT SLOW DOWN WHEN THE BRAKE PEDAL WAS DEPRESSED. THE CONTACT HAD A DIFFICULT TIME PULLING THE VEHICLE OVER TO THE SIDE OF THE ROAD. THE VEHICLE BEHIND HER NOTIFIED HER THAT THE VEHICLE WAS ON FIRE. FLAMES APPEARED WHILE ATTEMPTING TO PULL OVER THE VEHICLE. THE POLICE DEPARTMENT WAS NOTIFIED. THE VEHICLE WAS TOWED TO HER RESIDENCE AND THEN TO THE VOLVO DEALER. THE TIRES AND OTHER EQUIPMENT WERE DAMAGED BY THE FLAMES. THE VEHICLE IS CURRENTLY BEING DIAGNOSED BY THE DEALER. THE FAILURE AND CURRENT MILEAGES WERE 65,000.
NHTSA ODI #10253229
Mileage unknown · Dec 27, 2007
Service Brakes, Hydraulic
MY 2004 VOLVO S40 OCCASIONALLY DOES NOT SEEM TO HAVE ANY HYDRAULIC BRAKE ASSISTANCE WHEN IT IS FIRST STARTED IN THE MORNING. THIS WAS VERY OCCASIONAL STARTING A COUPLE OF YEARS AGO, BUT IS BECOMING MORE FREQUENT. ON MONDAY, I HAD TO RESTART THE CAR 5 TIMES BEFORE THE BRAKES FELT "NORMAL". *TR
NHTSA ODI #10212989
20 miles · Mar 7, 2005
Service Brakes, Hydraulic
CONSUMER IS EXPERIENCING ON GOING PROBLEMS WITH APPLYING THE BRAKE PEDAL AND THE ACCELERATOR PEDAL SIMULTANEOUSLY. THE CONDITION CAUSES THE VEHICLE TO ACCELERATE WHEN APPLYING THE BRAKES. THE VEHICLE HAS BEEN TO THE DEALER. THE DEALER INFORMED THE CONSUMER THAT NOTHING WAS WRONG AND THE VEHICLE MEETS NHTSA SPECIFICATION . *JB
NHTSA ODI #10113589
13,400 miles · Mar 7, 2005
Service Brakes, Hydraulic
THE CONSUMER STATED THE VEHICLE ACCELERATED WHEN BRAKE WAS APPLIED. A RECALL WAS ISSUED, HOWEVER THE VEHICLE IDENTIFICATION NUMBER WAS OUTSIDE OF THE REMEDY SCOPE. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB. THERE WERE FIVE INCIDENTS WHEN VEHICLE ACCELERATED APON APPLICATION OF BRAKES. INITIALLY TOOK VEHICLE TO VOLVO ON 11/11/…
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THE CONSUMER STATED THE VEHICLE ACCELERATED WHEN BRAKE WAS APPLIED. A RECALL WAS ISSUED, HOWEVER THE VEHICLE IDENTIFICATION NUMBER WAS OUTSIDE OF THE REMEDY SCOPE. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB. THERE WERE FIVE INCIDENTS WHEN VEHICLE ACCELERATED APON APPLICATION OF BRAKES. INITIALLY TOOK VEHICLE TO VOLVO ON 11/11/2004. THEY RAN ALL TESTS AND COULD FIND NOTHING WRONG. SINCE THEN, IT HAPPENED AGAIN, AND CONSUMER WILL AGAIN REQUEST VOLVO TO CHECK IT. *AK
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.
Consequence & remedy
Consequence: IF THIS OCCURS, THE CHECK ENGINE LIGHT MAY ILLUMINATE. IN SOME CASES, THE VEHICLE MAY FAIL TO START OR MAY STALL, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE PEM AND INSTALL IT IN A NEW LOCATION TO PREVENT CORROSION. THE RECALL BEGAN ON FEBRUARY 20, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.
Consequence & remedy
Consequence: THIS MAY POTENTIALLY RESULT IN FUEL LINE LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL CHANGE THE FUEL LINE MATERIAL TO TEFLON FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.
ON CERTAIN PASSENGER VEHICLES, THE NON-RETURN VALVE MAY CRACK DUE TO A POOR WELD CAUSING A VACUUM LEAK.
Consequence & remedy
Consequence: IF THIS OCCURS, MORE BRAKE PEDAL FORCE MAY BE REQUIRED TO STOP THE VEHICLE AND/OR MAY EXPERIENCE A ROUGH ENGINE IDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT, AND IF NECESSARY, REPLACE THE VACUUM HOSE. THE RECALL BEGAN ON NOVEMBER 29, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
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No exact-year investigations in this snapshot.
2004 Volvo S40 Problems, Complaints & Recalls | Skip That Year