Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
200–25K
325–50K
1050–75K
1275–100K
13100–150K
0150K+
58 reports with mileage · 17 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Fuel/propulsion System. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
0 crash reports0 fire reports1 injury reports
What owners actually said
75 reports
78,000 miles · Sep 1, 2011
Structure
TL* THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE REAR SPOILER DETACHED FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. AN AUTHORIZED DEALER WAS NOTIFIED AND INFORMED THE CONTACT THAT THE FAILURE WAS NOT COVERED UNDER WARRANTY. T…
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TL* THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE REAR SPOILER DETACHED FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. AN AUTHORIZED DEALER WAS NOTIFIED AND INFORMED THE CONTACT THAT THE FAILURE WAS NOT COVERED UNDER WARRANTY. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 78,000.
NHTSA ODI #10422866
24 miles · Sep 26, 2010
Air Bags
AIR BAG LIGHT CONTINUES TO COME ON. STARTED WHEN FIRST PURCHASED. 64 MILES 2-24-05 AND SAID THAT 2 WIRES WERE REPAIRED INVOICE 913036. INVOICE 962683 ON 8-14-07 LIGHT WAS ON AGAIN WITH A DESCRIPTION OF DRIVER/PASS SIDE AIRBAGS AND REPLACE PASS SIDE WIRING 1660 WV03 (RECALL) MILEAGE 37233. 5-24-2010 INV 663865 AIR BAG LI…
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AIR BAG LIGHT CONTINUES TO COME ON. STARTED WHEN FIRST PURCHASED. 64 MILES 2-24-05 AND SAID THAT 2 WIRES WERE REPAIRED INVOICE 913036. INVOICE 962683 ON 8-14-07 LIGHT WAS ON AGAIN WITH A DESCRIPTION OF DRIVER/PASS SIDE AIRBAGS AND REPLACE PASS SIDE WIRING 1660 WV03 (RECALL) MILEAGE 37233. 5-24-2010 INV 663865 AIR BAG LIGHT ON AGAIN, WENT TO FOREIGN AUTO SHOP IN WENATCHEE TO HAVE CHECKED OUT. DRIVER SIDE AIR BAG HAS IGNITER PROBLEM WITH INTERMITTENT SIGNAL LOSS. 7-6-2010 MILEAGE 60364 AIR BAG LIGHT ON AGAIN INVOICE 663865. INVOICE STATES THAT THEY DID NOT HEAR FROM VW ON HELP FOR AIR BAG LIGHT, NO FURTHER WORK AT THIS TIME ALTHOUGH THEY DID RESET THE LIGHT AND NOT PUT IT ON THE INVOICE. WHEN QUERIED ON WHAT HAD HAPPENED OR WHY IT WAS RESET THEY WOULD GIVE NO INDICATION OR WHETHER THE AIR BAGS WOULD WORK OR NOT. THIS IS BECOMING WORRISOME AS I HAVE HEARD THAT WHEN THE LIGHT COMES ON THE AIRBAG SYSTEM DOESN'T FUNCTION. I KNOW THAT IF THIS WAS A SEAT BELT THE PROBLEM WOULD HAVE BEEN FIXED LONG AGO BUT SINCE IT IS A AIRBAG IT ISN'T THEIR PROBLEM. ARE NOT THE AIRBAGS IN A CAR DESIGNED TO WORK WITH THE SEAT BELTS IN PREVENTING INJURIES AND ARE THEY NOT ALSO A INTEGRAL PART OF THE SAFETY DESIGN OF THE VEHICLE. IF SO SINCE WE HAVE HAD PROBLEMS SINCE WE BOUGHT THE CAR IS IT SO HARD TO IT FIXED AS IT HAS BEEN DOCUMENTED THAT WE HAD THE PROBLEM SINCE WE PURCHASED THIS CAR. *TR
NHTSA ODI #10357694
74,217 miles · Aug 24, 2010
Power Train
HEARD THUMPING NOISE COMING FROM UNDERNEATH VEHICLE AND I PULLED OVER THINKING I HAD A FLAT TIRE. GOT OUT OF VEHICLE AND LOOKED UNDER CAR DID NOT SEE ANYTHING HANGING AND DID NOT HAVE A FLAT TIRE. IT ONLY HAPPENS WHEN I ACCELERATE AND IT TAKES ME AWHILE TO GET MY VEHICLE GOING. I TOOK MY VEHICLE TO DEALERSHIP AND IT WAS MY DRIVE…
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HEARD THUMPING NOISE COMING FROM UNDERNEATH VEHICLE AND I PULLED OVER THINKING I HAD A FLAT TIRE. GOT OUT OF VEHICLE AND LOOKED UNDER CAR DID NOT SEE ANYTHING HANGING AND DID NOT HAVE A FLAT TIRE. IT ONLY HAPPENS WHEN I ACCELERATE AND IT TAKES ME AWHILE TO GET MY VEHICLE GOING. I TOOK MY VEHICLE TO DEALERSHIP AND IT WAS MY DRIVESHAFT THAT WAS MAKING THIS NOISE. IT WAS MY BEARING THAT NEEDED TO BE REPLACE BUT THEY DO NOT SELL IT SEPARATE, I HAVE TO BUY A BRAND NEW DRIVESHAFT. I HAVE NOT GOTTEN IT DONE BECAUSE WARRANTY HAVE EXPIRED AND I DO NOT HAVE THAT KIND OF MONEY TO GET IT FIX RIGHT NOW. *TR
NHTSA ODI #10351595
97,000 miles · Jul 27, 2010
Seat Belts
WHEN LAYING THE REAR SEAT DOWN IN MY 2005 VW TOUAREG, THE SEAT BELT BECOMES LOCKED IN PLACE, PREVENTING THE MIDDLE SEAT FROM COMING BACK UP. HAVE TAKEN TO THE DEALER NUMEROUS TIMES FOR FIX AND EVEN REPLACED THE SEAT BELT 15 MONTHS AGO AND THE INCIDENT HAS HAPPENED TWICE SINCE THEN, THE ONLY TWO TIMES WE LOWERED THE REAR SEAT. …
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WHEN LAYING THE REAR SEAT DOWN IN MY 2005 VW TOUAREG, THE SEAT BELT BECOMES LOCKED IN PLACE, PREVENTING THE MIDDLE SEAT FROM COMING BACK UP. HAVE TAKEN TO THE DEALER NUMEROUS TIMES FOR FIX AND EVEN REPLACED THE SEAT BELT 15 MONTHS AGO AND THE INCIDENT HAS HAPPENED TWICE SINCE THEN, THE ONLY TWO TIMES WE LOWERED THE REAR SEAT. THE DEALER UNBOLTED THE SEAT BELT, SO I COULD DRIVE IT UNTIL WE GOT A RESOLUTION ON THE COSTS ASSOCIATED WITH THE BELT. I CALLED VW TO LOG A COMPLAINT AND THEY INDICATED THAT THE RESPONSIBILITY FOR FIXING IS MINE. THIS IS A HUGE SAFETY ISSUE AND FEEL THAT THEY SHOULD BE MORE PRO-ACTIVE ON FIXING RATHER THAN PASSING THE COST ON TO THE CONSUMER. ALSO, LOOKED ON A TOUREG FORUM SITE AND THERE ARE SEVERAL PEOPLE WITH THE SAME ISSUE. *TR
NHTSA ODI #10345644
11,000 miles · Jul 12, 2010
Power TrainTires
I HAVE A 2005 VOLKSWAGEN TOUAREG IT HAS BEEN IN THE SHOP FOR REPAIRS AND OR PROBLEMS AND RE-CALLS SINCE DAY ONE. BUT MY BIGGEST PROBLEM SEEMS TO BE THE STEPPER MOTOR PROBLEM WHICH HAS BEEN TEARING MY TIRES TO THREADS. SINCE DAY ONE WE HAVE TAKEN THIS VEHICLE TO THE VW DEALER AND COMPLAINED ABOUT THE TIRES SKIPPING AND CHUGGING O…
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I HAVE A 2005 VOLKSWAGEN TOUAREG IT HAS BEEN IN THE SHOP FOR REPAIRS AND OR PROBLEMS AND RE-CALLS SINCE DAY ONE. BUT MY BIGGEST PROBLEM SEEMS TO BE THE STEPPER MOTOR PROBLEM WHICH HAS BEEN TEARING MY TIRES TO THREADS. SINCE DAY ONE WE HAVE TAKEN THIS VEHICLE TO THE VW DEALER AND COMPLAINED ABOUT THE TIRES SKIPPING AND CHUGGING ON THE PAVEMENT AS YOU TURN AT SLOW SPEEDS. THIS IS APPARENTLY FROM WHAT I FOUND OUT TO BE CAUSED BY THIS STEPPER MOTOR. BUT I DID NOT FIND THAT OUT THROUGH ANY OF THE SERVICE PEOPLE OR MECHANICS FROM VW DEALERSHIPS. APPARENTLY THERE IS A SIMPLE FIX OF SOME SOFTWARE UPDATE. BUT NO DEALERSHIPS HAVE A WORKING CD FOR THIS SO-CALLED SOFTWARE UPDATE. THIS VEHICLE HAS BEEN PARKED IN MY GARAGE AND I DO NOT USE IT OFTEN AS I CANT AFFORD TO KEEP REPLACING MY TIRES. THE SKIPPING OF THE TIRES WHEN U TURN IS CUPPING THEM AND MAKING THE TIRES VERY LOUD WHILE YOU DRIVE. ALL I HAVE BEEN TOLD FROM VW DEALERS FROM NEW JERSEY TO MAINE IS THAT THIS VEHICLE IS SUPPOSE TO DO THAT. THAT'S WHAT I HAVE BEEN TOLD SINCE I BOUGHT THIS VEHICLE NEW. IT WASN'T TILL I JOINED A CLUB CALLED CLUB TOUAREG THAT I THEN FOUND ALL THIS INFORMATION ABOUT THE PROBLEMS WITH MY 2005 VW TOUAREG. I ALSO HAVE THIS VEHICLE ALIGNED EVERY 2-3 EVEN 4 TIMES A YEAR BECAUSE OF THE PROBLEMS WITH THIS VEHICLE. MY THOUGHT ARE THAT THIS IS A VERY UN SAFE VEHICLE TO DRIVE AND SOMEONE NEEDS TO STAND UP AND HELP US CONSUMERS OUT. HOW CAN A VEHICLE MANUFACTURE BE ABLE TO PRODUCE AND SELL A VEHICLE WITH THIS AMOUNT OF PROBLEMS? DO WE HAVE TO WAIT FOR SOMEONE TO DIE? BEFORE SOMETHING IS DONE. VW SHOULD BE MADE TO HAVE TO RECALL ALL THESE LEMON VEHICLE THAT THE SO POORLY MADE AND THAT OUR GREAT GOVERNMENT HAS ALLOWED THEM TO SELL. BUT GUESS YOUR TO BUSY WITH THE ECONOMY, THE OIL SPILL AND YEAH TOYOTA AND DON'T FORGET THAT LAST ONE. SO DO SOMETHING PEOPLE STAND UP FOR US. THERE ARE MANY PEOPLE OUT THERE WITH THIS SAME VOLKSWAGEN TOUAREG PROBLEM WHO UNLIKE ME DON'T NO WHY THERE TIRES ARE BEING CHEWED OFF. *TR
NHTSA ODI #10342759
70,000 miles · May 28, 2010
Power Train
TL*THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. WHILE DRIVING AT 35 MPH, THE CONTACT HEARD AN UNUSUAL RATTLING NOISE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE A DEFECT WAS FOUND IN THE DRIVESHAFT. THE CONTACT CALLED THE MANUFACTURER WHO CONFIRMED THEIR KNOWLEDGE OF THE FAILURE BUT WOULD PROVIDE NO ASSISTANCE. THE V…
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TL*THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. WHILE DRIVING AT 35 MPH, THE CONTACT HEARD AN UNUSUAL RATTLING NOISE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE A DEFECT WAS FOUND IN THE DRIVESHAFT. THE CONTACT CALLED THE MANUFACTURER WHO CONFIRMED THEIR KNOWLEDGE OF THE FAILURE BUT WOULD PROVIDE NO ASSISTANCE. THE VEHICLE WAS REPAIRED AT THE CONTACTS EXPENSE. IN ADDITION, THE TRANSMISSION VALVES WERE DEFECTIVE. THE VEHICLE WAS CURRENTLY AT THE DEALERSHIP AWAITING REPAIRS. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 70,000.
NHTSA ODI #10332651
74,000 miles · Mar 10, 2010
Power Train
I HAVE A 2005 TOUAREG WITH 74,000 MILES. I HAD TO REPLACE THE DRIVE SHAFT AFTER BECAUSE OF A FAULTY BALL BEARING WHICH PRODUCED A HIGH PITCHED NOISE. *TR
NHTSA ODI #10318358
Mileage unknown · Mar 2, 2010
Seat Belts
I HAVE 2005 VW TOUAREG. THE REAR MIDDLE SEAT BELT LOCKED UP AND JAMMED WHEN I FLIPPED THE REAR SEAT DOWN TO LOAD THINGS INTO THE TRUNK. THE ONLY WAY TO REPAIR THIS DEFECT IS BY CUTTING THE ENTIRE SEATBELT IN ORDER TO PUT THE SEAT BACK UP. THIS IS THE FIRST TIME I'VE HAD TO REPAIR THE MIDDLE SEAT BELT, HOWEVER IT ISN'T THE F…
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I HAVE 2005 VW TOUAREG. THE REAR MIDDLE SEAT BELT LOCKED UP AND JAMMED WHEN I FLIPPED THE REAR SEAT DOWN TO LOAD THINGS INTO THE TRUNK. THE ONLY WAY TO REPAIR THIS DEFECT IS BY CUTTING THE ENTIRE SEATBELT IN ORDER TO PUT THE SEAT BACK UP. THIS IS THE FIRST TIME I'VE HAD TO REPAIR THE MIDDLE SEAT BELT, HOWEVER IT ISN'T THE FIRST TIME I'VE HAD A PROBLEM WITH THE REAR SEAT. *TR
NHTSA ODI #10315867
52,000 miles · Feb 9, 2010
Electrical System
TL*THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. THE CONTACT STATED THAT HE EXPERIENCED AN ELECTRICAL FAILURE. THE CHECK ENGINE LIGHT AND THE HEADLIGHTS WARNING LIGHT ILLUMINATED INTERMITTENTLY. HE TOOK THE VEHICLE TO THE DEALER 6 TO 8 TIMES AND WHEN THE DEALER PERFORMED THE DIAGNOSTICS TEST, NO CODES WERE PRODUCED. HE CALLED THE …
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TL*THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. THE CONTACT STATED THAT HE EXPERIENCED AN ELECTRICAL FAILURE. THE CHECK ENGINE LIGHT AND THE HEADLIGHTS WARNING LIGHT ILLUMINATED INTERMITTENTLY. HE TOOK THE VEHICLE TO THE DEALER 6 TO 8 TIMES AND WHEN THE DEALER PERFORMED THE DIAGNOSTICS TEST, NO CODES WERE PRODUCED. HE CALLED THE MANUFACTURER AND WAS TOLD THAT THEY WOULD REPAIR THE DEFECT BETWEEN JULY AND SEPTEMBER 2010 FREE OF CHARGE. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT MILEAGE WAS APPROXIMATELY 78,000. THE FAILURE MILEAGE WAS APPROXIMATELY 52,000.
THIS 2005 TOUAREG HAS GIVEN ME PROBLEMS SINCE I GOT. FIRST IT WAS ALWAYS THE HEADLIGHTS THAT GAVE ME TROUBLE, THEN THE TIRES WORE OUT WAY BEFORE THE TIME, THE BRAKING SYSTEM HAD TO BE REPLACED ALL THE WAY AROUND AT ABOUT 30,000, NOW THE TRANSMISSION IS SLIPPING OR JUMPING , THE COATING ON THE DOOR AND ON THE HEATING VENTS IS PEE…
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THIS 2005 TOUAREG HAS GIVEN ME PROBLEMS SINCE I GOT. FIRST IT WAS ALWAYS THE HEADLIGHTS THAT GAVE ME TROUBLE, THEN THE TIRES WORE OUT WAY BEFORE THE TIME, THE BRAKING SYSTEM HAD TO BE REPLACED ALL THE WAY AROUND AT ABOUT 30,000, NOW THE TRANSMISSION IS SLIPPING OR JUMPING , THE COATING ON THE DOOR AND ON THE HEATING VENTS IS PEELING OFF, I HAD TO HAVE THE LOCK ON THE DOOR FIXED CAUSE THAT NEVER WORKED. THIS TRUCK HAS BEEN A SERIOUS PROBLEM SINCE I GOT IT AND I FEEL LIKE IT IS A LEMON. *TR
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2004-2007 Touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that may crack, allowing fuel to leak.
Consequence & remedy
Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Volkswagen will notify owners, and dealers will inspect the fuel filter flange for cracks, replacing the flange if cracks are found. If no cracks are found, a protective cover will be installed onto the filter flange. These repairs will be performed free of charge. The recall began March 9, 2018. Owners may contact Volkswagen customer service at 1-800-893-5298. Volkswagen's number for this recall is 20Ai.
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." ALL THREE REAR SEAT POSITIONS AND THE FRONT PASSENGER POSITION ARE EQUIPPED WITH SEAT BELT RETRACTORS THAT HAVE A LOCKING FEATURE WHICH CONVERTS THE RETRACTOR FROM AN EMERGENCY LOCKING RETRACTOR (ELR) MODE TO AN AUTOMATIC LOCKING RETRACTOR (ALR) MODE FOR THE PURPOSES OF CHILD RESTRAINT INSTALLATION. THE BELT MAY DEACTIVATE THE ALR MODE WITH CERTAIN CHILD RESTRAINTS.
Consequence & remedy
Consequence: WHEN INVOLVED IN A CRASH, THE CHILD RESTRAINTS MAY NOT BE PROPERLY SECURED, INCREASING THE RISK OF INJURIES OR DEATH.
Remedy: DEALERS WILL PERMANENTLY INSTALL A 'CLIP' IN EACH OF THE TWO REAR OUTBOARD SEAT BELTS. THE CLIPS WILL PREVENT UNWANTED DEACTIVATION OF THE ALR MODE WITH CHILD SEAT INSTALLATIONS. THE RECALL BEGAN ON APRIL 11, 2005. OWNERS SHOULD CONTACT VW AT 1-800-822-8987.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
PE06022 · Srs Warning Light Illumination
Opened Jun 19, 2006 · Closed Oct 30, 2006
Status: closed (inferred from source dates) · Air Bags; Air Bags:side/window
MY 2004-05 (TO 11/2004) TOUAREG VEHICLES HAVE A POTENTIALLY FAULTY/LOOSE SIDE AIR BAG WIRING CONNECTOR THAT CAN CAUSE THE WIRING CIRCUIT RESISTANCE TO EXCEED THE DESIGN LIMIT AND ILLUMINATE THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG LIGHT.ON 02/2005, VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB #69-05-02) TO ADDRESS THIS CONDITION BY REPLACING THE CONNECTOR WITH A DIRECT CONNECTION.VW'S TESTING HAS SHOWN THAT PROPER DEPLOYMENT OF THE SIDE AIR BAG IS NOT AFFECTED BY THE CONNECTOR FAULT.HOWEVER, THERE ARE A LARGE NUMBER OF WARRANTY CLAIMS DUE TO AIR BAG LIGHT (ABL) ILLUMINATION.VW IS PLANNING TO INITIATE A TOUAREG SERVICE PACK/ CUSTOMER SATISFACTION CAMPAIGN (CSC) IN DECEMBER 2006.VW WILL REPLACE THE SIDE AIR BAG WIRING CONNECTOR WITH A DIRECT CONNECTION ON ALL REMAINING UNCORRECTED VEHICLES BUILT PRIOR TO 11/2004.IN ADDITION, VW REPORTS THAT A SMALL NUMBER OF VEHICLES BUILT IN OCTOBER AND NOVEMBER 2003, MAY CONTAIN AN INCORRECTLY MANUFACTURED SIDE AIR BAG MODULE.THIS ALSO MAY PRODUCE ABL ILLUMINATION THAT WOULD BECOME EVIDENT SOON AFTER THE VEHICLE IS PUT INTO SERVICE.WARRANTY DATA INDICATES THAT THESE MODULES HAVE BEEN CORRECTED AND NO LONGER PRESENT A RISK.VW HAS NOT RECEIVED ANY ALLEGED SIDE AIR BAG NON-DEPLOYMENT REPORT.ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Air Bags:side/window
MY 2004-05 (TO 11/2004) TOUAREG VEHICLES HAVE A POTENTIALLY FAULTY/LOOSE SIDE AIR BAG WIRING CONNECTOR THAT CAN CAUSE THE WIRING CIRCUIT RESISTANCE TO EXCEED THE DESIGN LIMIT AND ILLUMINATE THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG LIGHT.ON 02/2005, VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB #69-05-02) TO ADDRESS THIS CONDITION BY REPLACING THE CONNECTOR WITH A DIRECT CONNECTION.VW'S TESTING HAS SHOWN THAT PROPER DEPLOYMENT OF THE SIDE AIR BAG IS NOT AFFECTED BY THE CONNECTOR FAULT.HOWEVER, THERE ARE A LARGE NUMBER OF WARRANTY CLAIMS DUE TO AIR BAG LIGHT (ABL) ILLUMINATION.VW IS PLANNING TO INITIATE A TOUAREG SERVICE PACK/ CUSTOMER SATISFACTION CAMPAIGN (CSC) IN DECEMBER 2006.VW WILL REPLACE THE SIDE AIR BAG WIRING CONNECTOR WITH A DIRECT CONNECTION ON ALL REMAINING UNCORRECTED VEHICLES BUILT PRIOR TO 11/2004.IN ADDITION, VW REPORTS THAT A SMALL NUMBER OF VEHICLES BUILT IN OCTOBER AND NOVEMBER 2003, MAY CONTAIN AN INCORRECTLY MANUFACTURED SIDE AIR BAG MODULE.THIS ALSO MAY PRODUCE ABL ILLUMINATION THAT WOULD BECOME EVIDENT SOON AFTER THE VEHICLE IS PUT INTO SERVICE.WARRANTY DATA INDICATES THAT THESE MODULES HAVE BEEN CORRECTED AND NO LONGER PRESENT A RISK.VW HAS NOT RECEIVED ANY ALLEGED SIDE AIR BAG NON-DEPLOYMENT REPORT.ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Air Bags
MY 2004-05 (TO 11/2004) TOUAREG VEHICLES HAVE A POTENTIALLY FAULTY/LOOSE SIDE AIR BAG WIRING CONNECTOR THAT CAN CAUSE THE WIRING CIRCUIT RESISTANCE TO EXCEED THE DESIGN LIMIT AND ILLUMINATE THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG LIGHT.ON 02/2005, VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB #69-05-02) TO ADDRESS THIS CONDITION BY REPLACING THE CONNECTOR WITH A DIRECT CONNECTION.VW'S TESTING HAS SHOWN THAT PROPER DEPLOYMENT OF THE SIDE AIR BAG IS NOT AFFECTED BY THE CONNECTOR FAULT.HOWEVER, THERE ARE A LARGE NUMBER OF WARRANTY CLAIMS DUE TO AIR BAG LIGHT (ABL) ILLUMINATION.VW IS PLANNING TO INITIATE A TOUAREG SERVICE PACK/ CUSTOMER SATISFACTION CAMPAIGN (CSC) IN DECEMBER 2006.VW WILL REPLACE THE SIDE AIR BAG WIRING CONNECTOR WITH A DIRECT CONNECTION ON ALL REMAINING UNCORRECTED VEHICLES BUILT PRIOR TO 11/2004.IN ADDITION, VW REPORTS THAT A SMALL NUMBER OF VEHICLES BUILT IN OCTOBER AND NOVEMBER 2003, MAY CONTAIN AN INCORRECTLY MANUFACTURED SIDE AIR BAG MODULE.THIS ALSO MAY PRODUCE ABL ILLUMINATION THAT WOULD BECOME EVIDENT SOON AFTER THE VEHICLE IS PUT INTO SERVICE.WARRANTY DATA INDICATES THAT THESE MODULES HAVE BEEN CORRECTED AND NO LONGER PRESENT A RISK.VW HAS NOT RECEIVED ANY ALLEGED SIDE AIR BAG NON-DEPLOYMENT REPORT.ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE05042 · Exterior Door Handle Malfunction
Opened Aug 11, 2005 · Closed Dec 21, 2005
Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch
VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB) DATED JUNE 10, 2005, DESCRIBING A CONDITION OF EXTERIOR DOOR HANDLE STICKS IN THE OPENED POSITION AFTER THE DOOR IS OPENED.VW DESCRIBED THE CAUSE OF THE PROBLEM TO BE A POTENTIAL FOR INCREASED FRICTION BETWEEN THE DOOR HANDLE AND THE LOCK CYLINDER HOUSING . . . BECAUSE SOME GUIDE NUBS THAT WERE MOLDED INTO THE PLASTIC DOOR HANDLE . . . WERE SLIGHTLY HIGHER THAN SPECIFIED.IN ADDITION TO THE TSB, VW HAS INTRODUCED PRODUCTION CHANGES (LUBRICATION, DELETION OF THE GUIDE NUBS, INTRODUCTION OF A LOW FRICTION GUIDE SURFACE ON THE LOCK CYLINDER HOUSING) TO ADDRESS THE PROBLEM.VW REPORTS THAT THE FAILURE OCCURS PREDOMINANTLY IN THE VERY EARLY LIFE STAGE OF THE VEHICLE.ODI EXAMINATION OF VW'S WARRANTY DATA SHOWS FEWER CLAIMS AS THE VEHICLE AGES.THE ONE INJURY RESULTED WHEN THE UNLATCHED DOOR HIT THE OCCUPANT'S HAND.A SAFETY DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.ODI WILL CONTINUE TO MONITOR COMPLAINTS ANDRESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
2005 Volkswagen Touareg Problems, Complaints & Recalls | Skip That Year