NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
279 reports62,000 miles · Feb 9, 2009
Engine And Engine Cooling
VEHICLE PASSAT 2004. 1.8 WAGON. WITH 62000 MILES ON IT, PROBLEM AS FOLLOW , STEAM CAME OFF VENTILATIONS WHEN HEATERS IS ACTIVATED,FOGGING WINDSHIELD AND WINDOWS, THE SMELL IS SO STRONG ODOR OF ANTIFREEZE FILLING THE WHOLE CABIN AND CAUSING NAUSEA AND HEADACHES TO WHOEVER IS IN THE CAR WHEN CAR IS BEEN DRIVING, ACCORDING TO TH…
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VEHICLE PASSAT 2004. 1.8 WAGON. WITH 62000 MILES ON IT, PROBLEM AS FOLLOW , STEAM CAME OFF VENTILATIONS WHEN HEATERS IS ACTIVATED,FOGGING WINDSHIELD AND WINDOWS, THE SMELL IS SO STRONG ODOR OF ANTIFREEZE FILLING THE WHOLE CABIN AND CAUSING NAUSEA AND HEADACHES TO WHOEVER IS IN THE CAR WHEN CAR IS BEEN DRIVING, ACCORDING TO THE DEALERS REPAIR PERSON THE HEATER CORE IS LEAKING AND NEED TO BE REPLACED AT THE DEALER ONLY AT COST OF $1600.00 THEE PART IS NOT A MOVING PART THAT IS EASY ACCESSIBLE AND THAT NEEDS REGULAR MAINTENANCE, THIS IS A PART THAT CAME DEFECTIVE FROM FACTORY AND VW DOES NOT WANT TO REPAIR NOT ACKNOWLEDGE THAT THIS PART CAME DEFECTIVE FROM THE MANUFACTURE. AND SHOULD BE FIXED BY THEM ,THAT IS A PROBLEM THAT IS A HAZARD TO THE DRIVER, AND PASSENGER HEALTH DUE TO THE TOXIC FUMES THAT EMANATED THROUGHOUT THE VENTS FROM THE HEATER CORE LEAKAGE AND ENTERING THE INSIDE OF THE CABIN, IT SHOULD BE RECALLED TO FIX THIS VERY PROBLEM THAT MAY CAUSE PEOPLE DEVELOP ANY TYPE OF LUNG CANCER INHALING THIS FUMES. ON TOP OF THE DESCRIBED PROBLEM THIS CAR HAS BEEN IN REPAIR FOR BAD WATER PUMP,BAD HEATING SENSOR,BAD THERMOSTAT,BROKEN CV BOOTS AT 50200 MILES,BAD BATTERY, WARNING SENSOR LIGHTS. THIS CAR IS A LEMON. *TR
NHTSA ODI #10258094
56,000 miles · Feb 1, 2009
Engine And Engine Cooling
SLUDGE BUILDUP CAUSE BY VW DESIGN FLAW LED TO ENGINE LOCKING ... VW REFUSING TO COVER ENGINE REPLACEMENT EVEN THOUGH COVERED BY POWER TRAIN WARRANTY. *TR
NHTSA ODI #10257118
63,000 miles · Jan 25, 2009
Electrical SystemExterior Lighting
OUR 2004 PASSAT'S BRAKE LIGHTS WENT OUT RECENTLY. THERE WAS NO WARNING LIGHT OR OTHER PROCESS THAT TOLD US THE LIGHTS WERE OUT. WE WERE ALMOST IN A CAR ACCIDENT BECAUSE THE DRIVER BEHIND US DIDN'T SEE OUR BRAKE LIGHTS. AFTER DOING RESEARCH I FOUND THAT VW ISSUED A RECALL FOR THE BRAKE LIGHT SWITCH IN 2007...BUT WE NEVER RECEI…
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OUR 2004 PASSAT'S BRAKE LIGHTS WENT OUT RECENTLY. THERE WAS NO WARNING LIGHT OR OTHER PROCESS THAT TOLD US THE LIGHTS WERE OUT. WE WERE ALMOST IN A CAR ACCIDENT BECAUSE THE DRIVER BEHIND US DIDN'T SEE OUR BRAKE LIGHTS. AFTER DOING RESEARCH I FOUND THAT VW ISSUED A RECALL FOR THE BRAKE LIGHT SWITCH IN 2007...BUT WE NEVER RECEIVED SUCH NOTICE. I THINK THIS IS A SERIOUS SAFETY ISSUE THAT SHOULD BE COMMUNICATED TO THE PUBLIC. *TR
NHTSA ODI #10256267
Mileage unknown · Jan 19, 2009
Fuel System, Other
WE RECEIVE A RECALL LETTER FROM VW JUNE 2008, A WEEK AFTER WE SHIPPED OUR VW PASSAT TO GREECE FOR US TO USE WHILE WE ARE IN GREECE. WHEN I CAME HOME I OPEN MY MAIL AND FOUND THE RECALL LETTER. I IMMEDIATELY FAX IT TO GREECE FOR MY HUSBAND TO TAKE IT TO THE DEALERSHIP TO FIX THE RECALL PROBLEM. WHEN THE DEALERSHIP CORRECTED THE…
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WE RECEIVE A RECALL LETTER FROM VW JUNE 2008, A WEEK AFTER WE SHIPPED OUR VW PASSAT TO GREECE FOR US TO USE WHILE WE ARE IN GREECE. WHEN I CAME HOME I OPEN MY MAIL AND FOUND THE RECALL LETTER. I IMMEDIATELY FAX IT TO GREECE FOR MY HUSBAND TO TAKE IT TO THE DEALERSHIP TO FIX THE RECALL PROBLEM. WHEN THE DEALERSHIP CORRECTED THE PROBLEM I RECEIVED AN INVOICE FROM THEM WITH AN ITEMIZED DESCRIPTION. ( I KNOW A FEW OF THE CORRECTED ITEM ARE NOT IN THE RECALL LETTER WHICH I DO NOT EXPECT THEM TO PAY). THEY CALL ME AND TOLD ME THAT IT WOULD TAKE 4 TO 6 WEEKS FOR THEM TO PROCESS THE INVOICE BECAUSE THEY HAD TO SEND IT FOR TRANSLATION. SEVERAL WEEKS GO BY AND THEY CALL ME AND SAID THAT SOME OF THE ITEMS IN THE INVOICE WERE NOT PART OF THE RECALL AND THEY WOULD NOT PAY ME WHICH I AGREE, BUT THE REST IT WOULD TAKE ABOUT ANOTHER 3 WEEKS. NOW IT IS 3 MONTHS AND I CALLED THEM, THEY SAID NON OF THE THINGS I HAD CORRECTED WERE IN THE RECALL LETTER ACCORDING TO THE TRANSLATOR. I TRIED TO TELL YES IT IS AND I ASK THEM TO CALL THE DEALERSHIP TO FIND OUT, BUT THEY REFUSE AND THEY REFUSE TO REIMBURSE ME FOR THE WORK. I FEEL THAT THIS IS OUTRAGEOUS. I WOULD SOMETHING TO BE DONE. THANK YOU *TR
NHTSA ODI #10255589
Mileage unknown · Jan 6, 2009
Fuel System, Gasoline
2004 VOLKSWAGEN PASSAT WITH RECALL FOR FUEL TANK INSPECTION. CUSTOMER STATES THAT HE HAD GOTTEN THE COMPONENT IN THE FUEL SYSTEM REPLACED AT HIS EXPENSE BEFORE THE RECALL. HE WOULD LIKE REIMBURSEMENT. *KB VOLKSWAGEN STATED THE REPAIR INVOICE THE CONSUMER SUBMITTED DID NOT CONTAIN THE PARTS THAT MATCHED THE PARTS IDENTIFIED IN …
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2004 VOLKSWAGEN PASSAT WITH RECALL FOR FUEL TANK INSPECTION. CUSTOMER STATES THAT HE HAD GOTTEN THE COMPONENT IN THE FUEL SYSTEM REPLACED AT HIS EXPENSE BEFORE THE RECALL. HE WOULD LIKE REIMBURSEMENT. *KB VOLKSWAGEN STATED THE REPAIR INVOICE THE CONSUMER SUBMITTED DID NOT CONTAIN THE PARTS THAT MATCHED THE PARTS IDENTIFIED IN THE RECALL. *JB
NHTSA ODI #10254530
82,000 miles · Jan 6, 2009
Electrical SystemSeatsFireInjury
I OWN A VOLKSWAGEN PASSAT 2004 MODEL. ON NOVEMBER THE 11TH 2008 AFTER WORKING THE NIGHT SHIFT AT MBUSI IN VANCE, ALABAMA, I GOT IN MY CAR TO GO HOME. I TURNED ON THE HEATED SEAT JUST AS I HAVE DONE FOR THE PAST 4 YEARS ONLY THIS TIME I GOT MORE HEAT THAN I WANTED. MY HEATED SEAT CAUGHT FIRE AND BURNED MY LEG. IN ATTEMPT TO E…
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I OWN A VOLKSWAGEN PASSAT 2004 MODEL. ON NOVEMBER THE 11TH 2008 AFTER WORKING THE NIGHT SHIFT AT MBUSI IN VANCE, ALABAMA, I GOT IN MY CAR TO GO HOME. I TURNED ON THE HEATED SEAT JUST AS I HAVE DONE FOR THE PAST 4 YEARS ONLY THIS TIME I GOT MORE HEAT THAN I WANTED. MY HEATED SEAT CAUGHT FIRE AND BURNED MY LEG. IN ATTEMPT TO EXTINGUISH THE FIRE, I WRENCHED MY BACK BY STOMPING OUT THE FIRE WITH MY FOOT. I DID NOT HAVE ANYTHING CLOSE TO ME TO USE WITH MY HANDS SO THEY WOULD NOT GET BURNED. I COULD NOT BELIEVE HOW FAST MY CAR FILLED WITH WORST SMELLING SMOKE I HAVE EVER SMELT. THE SEAT WAS ON FIRE BEFORE I EVEN LEFT THE PARKING LOT. IF I WOULD HAVE WAITED TWO MINUTES TO TURN ON MY SEAT, I WOULD HAVE BEEN ON INTERSTATE 20/59 DRIVING AT 70 MPH AND I CAN ONLY IMAGINE WHAT WOULD HAVE HAPPENED. THIS IS ONE OF THE WORST EXPERIENCES OF MY LIFE. VOLKSWAGEN HAS OFFERED TO REPLACE THE COVER ON THE CAR, REPLACE MY PANTS AND PAY MY MEDICAL BILLS, BUT WHAT ABOUT THE SEAT I WILL CONTINUE TO SIT ON, AND MY CONFIDENCE THAT THIS WILL NOT HAPPEN AGAIN. I AM HORRIFIED TO THINK ABOUT THE POTENTIAL FOR RECURRENCE AND I CANNOT OVERCOME MY ORDEAL I AM DEVASTATED AND HAVE LOST MY CONFIDENCE IN THE PROCESSES THAT ARE SUPPOSED TO PROTECT THE CONSUMER. *TR
NHTSA ODI #10253964
101,000 miles · Dec 28, 2008
Engine And Engine Cooling
IN THE 2004 VW PASSAT TDI (DIESEL ENGINE) THE BALANCE SHAFT & OIL PUMP ARE DRIVEN BY A CHAIN. THE CHAIN FAILED AT 101,000 MILES AND STOPPED ENGINE LUBRICATION INSTANTLY. REQUIRED UNSAFE MANEUVER IN TRAFFIC TO GET OFF ROAD TO A SAFE STOPPING SPOT. *TR
NHTSA ODI #10252967
77,000 miles · Dec 17, 2008
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLKSWAGEN PASSAT. WHILE DRIVING 50 MPH, THE STOP WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. WITHIN SECONDS, THE CONTACT WAS UNABLE TO ACCELERATE. THE VEHICLE WAS TOWED TO THE DEALER AND THEY STATED THAT THE ENGINE FAILED DUE TO A MASSIVE OIL DEPOSIT. THE ENGINE WAS REPLACED. THE VIN W…
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TL*THE CONTACT OWNS A 2004 VOLKSWAGEN PASSAT. WHILE DRIVING 50 MPH, THE STOP WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. WITHIN SECONDS, THE CONTACT WAS UNABLE TO ACCELERATE. THE VEHICLE WAS TOWED TO THE DEALER AND THEY STATED THAT THE ENGINE FAILED DUE TO A MASSIVE OIL DEPOSIT. THE ENGINE WAS REPLACED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 77,000 AND CURRENT MILEAGE WAS 89,000.
NHTSA ODI #10252121
75,001 miles · Dec 16, 2008
Engine And Engine CoolingStructure
WE HAVE A 2002 AND A 2004 VOLKSWAGEN PASSAT SEDAN AND WAGON. BOTH HAVE SUFFERED MOTOR MOUNT LEAKAGE AND BOTH HAVE BROKEN WATER PUMP DISPELLERS. WE HAVE REPLACED THE WATER PUMP PARTS AND ARE SAVING UP TO REPLACE MOUNTS ON BOTH VEHICLES. THIS SEEMS TO BE A WEAK PART FOR VOLKSWAGEN. WE ARE CONSTANTLY GOING TO GET SOMETHING FIXED WH…
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WE HAVE A 2002 AND A 2004 VOLKSWAGEN PASSAT SEDAN AND WAGON. BOTH HAVE SUFFERED MOTOR MOUNT LEAKAGE AND BOTH HAVE BROKEN WATER PUMP DISPELLERS. WE HAVE REPLACED THE WATER PUMP PARTS AND ARE SAVING UP TO REPLACE MOUNTS ON BOTH VEHICLES. THIS SEEMS TO BE A WEAK PART FOR VOLKSWAGEN. WE ARE CONSTANTLY GOING TO GET SOMETHING FIXED WHICH IS NOT A TYPICAL REPAIR FOR AUTOMOBILES FROM OTHER COMPANIES. *TR
NHTSA ODI #10251963
60,000 miles · Dec 10, 2008
Visibility
MY LUGGAGE COMPARTMENT LIGHT KEPT CHIMING IN MY CAR EVEN THOUGH THE DOOR WAS SHUT. I RECENTLY TOOK MY VW PASSAT TO A DEALER AND WAS TOLD THE WINDSHIELD WIPER MOTOR NEEDS TO BE REPLACED AT A $400 COST. THE WIPER MOTOR THAT BROKE, WAS LEAKING FLUID INTO THE LOCK, WHICH I HAD TO REPLACE 2 MONTHS PRIOR TO THIS INCIDENT. I NOTICED…
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MY LUGGAGE COMPARTMENT LIGHT KEPT CHIMING IN MY CAR EVEN THOUGH THE DOOR WAS SHUT. I RECENTLY TOOK MY VW PASSAT TO A DEALER AND WAS TOLD THE WINDSHIELD WIPER MOTOR NEEDS TO BE REPLACED AT A $400 COST. THE WIPER MOTOR THAT BROKE, WAS LEAKING FLUID INTO THE LOCK, WHICH I HAD TO REPLACE 2 MONTHS PRIOR TO THIS INCIDENT. I NOTICED RECALLS FOR THE SAME PART IN NEWER MODELS. MY CAR ONLY HAS 60,000 MILES ON IT. *TR
NHTSA ODI #10251443
Official recalls
3Apr 7, 2008
VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.
Consequence & remedy
Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
Feb 20, 2007
ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.
Consequence & remedy
Consequence: THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.
Dec 15, 2004
ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.
Remedy: DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA11002 · Engine Compartment Fire
Opened Jan 26, 2011 · Closed Feb 17, 2012
Status: closed (inferred from source dates) · Electrical System; Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Additional source detail variants (2)
Electrical System
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
PE08008 · Fuel Tank Leak
Opened Jan 31, 2008 · Closed May 30, 2008
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
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