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1998 Volkswagen Passat

Owner reports · Recalls · Investigations

More warning signs than most Passat years

Owner complaints for the 1998 Volkswagen Passat are substantially higher than the model-year median of 110.

About this comparison →

When problems were reported

Mileage at the reported incident

127 reports with mileage · 204 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 90 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports4 fire reports8 injury reports

What owners actually said

331 reports
Mileage unknown · Jun 27, 2002
Suspension

UPPER AND LOWER CONTROL ARM FAILURE. NOISES, CREAKING. COULD LEAD TO ACCIDENT IF NOT REPAIRED IMMEDIATELY. THIS IS A KNOWN PROBLEM ON MY YEAR AND MAKE VEHICLE BUT THE MANUFACTURER REFUSES TO RECALL THE PARTS INVOLVED.*AK

NHTSA ODI #763560

Mileage unknown · Jun 27, 2002
Power TrainSteering

DESIGN FLAW IN TIE ROD ENDS AND PROTECTIVE BOOT. EXCESSIVE WEAR AND FAILURE OF JOINT COULD RESULT IN LOSS OF ABILITY TO STEER. THIS MAY RESULT IN AN ACCIDENT AND VEHICLE DAMAGE.*AK

NHTSA ODI #763544

Mileage unknown · Jun 21, 2002
Suspension

CONTROL ARMS NEED TO BE RECALLED BY MFG. FOR FREE REPLACEMENT - SAFETY ISSUE. *AK

NHTSA ODI #763314

Mileage unknown · Jun 19, 2002
Suspension

THERE ARE A LARGE NUMBER OF THESE FAILURES-CHECK WWW.CLUBB5.COM. LOTS OF THESE ARE BEING REPLACED OUT OF POCKET BY OWNERS. PLEASE HELP US AND ORDER A RECALL ON THESE. MY FAMILY'S LIVES DEPEND ON IT. NO SAFETY DEFECT LISTED. *AK

NHTSA ODI #763235

Mileage unknown · Jun 14, 2002
Steering

LEFT LOWER ARM LINK IS BROKEN AND CAUSES SOME NOISE WHEN DRIVING. CONTACTED DEALER. AK

NHTSA ODI #8011834

41,100 miles · Jun 13, 2002
Unknown Or Other

MY NAME IS [XXX], I AM IN THE UNITED STATES NAVY STATION IN STUTTGART, GERMANY. I AM IN THE PROCESS OF PURCHASING A 1998 VW PASSAT FROM MILITARY SALES, IN MANNAHEIM, GERMANY. I HAVE ADVISED THEM OF RECALL LIST BEFORE PURCHASING TO TAKE THE VEHICLE TO THE NEAREST VW DEALERSHIP TO FIX THE PROBLEM. FROM READING INFORMATION FROM THE…

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MY NAME IS [XXX], I AM IN THE UNITED STATES NAVY STATION IN STUTTGART, GERMANY. I AM IN THE PROCESS OF PURCHASING A 1998 VW PASSAT FROM MILITARY SALES, IN MANNAHEIM, GERMANY. I HAVE ADVISED THEM OF RECALL LIST BEFORE PURCHASING TO TAKE THE VEHICLE TO THE NEAREST VW DEALERSHIP TO FIX THE PROBLEM. FROM READING INFORMATION FROM THE PAST OWNERS, THEY EXPERIENCED MANY PROBLEMS. SINCE, I AM STATIONED IN GERMANY COULD I TAKE MY 1998 PASSAT TO GERMANY VW DEALERSHIP IN STUTTGART TO REPLACE ALL RECALL PARTS? I DO BELIEVE REPLACEMENT OF RECALLED PART. I STILL HAVE MY 1986 JETTA GL TODAY FROM YOUR PAST INFORMATION. HOWEVER, HERE'S THE INFORMATION: NO SAFETY DEFECT MENTIONED. *TS *JB ***DIMSII IVOQ ENTRY POSTED AFTER 12-12-02 CUT OVER TO ARTEMIS***763021 PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ODI #10009373

Mileage unknown · Jun 12, 2002
Interior LightingService Brakes, HydraulicSuspension

1)TRUNK LIGHT STOPPED WORKING JUST PAST THE WARRANTY PERIOD, WIRING PROBLEM, COST TO REPAIR $200. 2)ABS LIGHT FLASHES CONTINUOUSLY, ABOUT 1 YEAR NOW,DEALER GETS 3 PAGES OF DIAGNOSTIC ERROR MESSAGES. CAN'T DETERMINE PROBLEM WITH LIGHT BUT ABS IS SUPPOSEDLY WORKING. COST: 3DAYS CAR RENTAL, AND $300 OUT OF POCKET. 3)FRONT END SUSPE…

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1)TRUNK LIGHT STOPPED WORKING JUST PAST THE WARRANTY PERIOD, WIRING PROBLEM, COST TO REPAIR $200. 2)ABS LIGHT FLASHES CONTINUOUSLY, ABOUT 1 YEAR NOW,DEALER GETS 3 PAGES OF DIAGNOSTIC ERROR MESSAGES. CAN'T DETERMINE PROBLEM WITH LIGHT BUT ABS IS SUPPOSEDLY WORKING. COST: 3DAYS CAR RENTAL, AND $300 OUT OF POCKET. 3)FRONT END SUSPENSION: CRUNCHING NOISE AND BOUNCE. BOUNCE CORRECTED-DEALER REPLACED STABLIZER BAR, $284. NOISE CONTINUES(6 MONTHS), DEALER CAN'T DETERMINE PROBLEM. GETTING WORSE, AFRAID FRONT END WILL CRASH INTO GROUND. 4)TIMING BELT BROKE, DEALER REPLACED ENGINE AT NO COST. 5)ENGINE REPLACEMENT CAUSED PROBLEM WITH RADIO. RADIO WILL NOT ACCEPT CODE. NEEDS TO BE REPLACED. 6)REAR DRIVER SIDE WINDOW WILL NOT GO DOWN WHEN INDICATED, FALLS DOWN A FEW MINUTES LATER. ALSO, DOOR WILL NOT OPEN WHEN UNLOCKED. 7)SOMETIMES THE IGNITION SWITCH WILL NOT TURN WHEN STARTING CAR.*AK

NHTSA ODI #762977

Mileage unknown · May 28, 2002
Suspension

BOTH FRONT BALL JOINT/LOWER CONTROL ARM ASSEMBLIES HAD TO BE REPLACED AT 33000 MILES, WHICH IS FAR EARLIER THAN IT SHOULD BE. IT'S ALSO AN EXTREMELY COMMON PROBLEM WITH 1998 PASSATS. ASIDE FROM THE $900 COST TO REPLACE THESE COMPONENTS, THE COMPLETE FAILURE OF THE ASSEMBLY WOULD BE A SERIOUS SAFETY HAZARD IF THE CAR WERE IN MO…

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BOTH FRONT BALL JOINT/LOWER CONTROL ARM ASSEMBLIES HAD TO BE REPLACED AT 33000 MILES, WHICH IS FAR EARLIER THAN IT SHOULD BE. IT'S ALSO AN EXTREMELY COMMON PROBLEM WITH 1998 PASSATS. ASIDE FROM THE $900 COST TO REPLACE THESE COMPONENTS, THE COMPLETE FAILURE OF THE ASSEMBLY WOULD BE A SERIOUS SAFETY HAZARD IF THE CAR WERE IN MOTION. ALTHOUGH VW HAS REDESIGNED THESE COMPONENTS FOR LATER MODEL YEAR PASSATS, THEY'VE DONE NOTHING TO ADDRESS THE PROBLEM WITH 1998 MODELS. A SAFETY RECALL SHOULD BE ISSUED ON THESE COMPONENTS SO NOBODY DIES DUE TO THEIR FAULTY DESIGN. *AK

NHTSA ODI #762344

Mileage unknown · May 21, 2002
SteeringSuspension

WHEN TURNING WHEEL THERE WAS NOISE AT THE FRONT OF VEHICLE, DEALER DETERMINED THAT THE BUSHINGS NEEDED TO BE REPLACED.*AK. CONSUMER STATES HE REPLACED THE TIE ROD END. *TT

NHTSA ODI #8010224

Mileage unknown · May 15, 2002
Suspension

THE AUTHORIZED VW DEALER WAS AWARE OF THE PROBLEM ON 03/23/2001 AND RECOMMENDED 2 UPPER CONTROL ARMS BE REPLACED. I CONTACTED VW WITH THIS INFORMATION DURING THIS TIME (VW CASE CASE# 10272316). INSTEAD OF REPAIRING THE UPPER CONTROL ARMS VW REPLACED THE LOWER CONTROL ARMS. THE CAR IS STILL IN NEED OF UPPER CONTROL ARMS AND VW…

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THE AUTHORIZED VW DEALER WAS AWARE OF THE PROBLEM ON 03/23/2001 AND RECOMMENDED 2 UPPER CONTROL ARMS BE REPLACED. I CONTACTED VW WITH THIS INFORMATION DURING THIS TIME (VW CASE CASE# 10272316). INSTEAD OF REPAIRING THE UPPER CONTROL ARMS VW REPLACED THE LOWER CONTROL ARMS. THE CAR IS STILL IN NEED OF UPPER CONTROL ARMS AND VW WILL NOT COVER IT.

NHTSA ODI #761947

Official recalls

4

02V026000 · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

Jan 25, 2002

ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.

Consequence & remedy

Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.

Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

99V248000 · Steering:linkages:rod:relay:connecting

Sep 13, 1999

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.

Consequence & remedy

Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE TIE RODS.

99V131001 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings

May 21, 1999

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. A CONTROL VALVE IN THE VACUUM HOSE CONNECTING THE BRAKE BOOSTER TO THE INTAKE MANIFOLD MAY NOT OPEN OR CLOSE FULLY AT TEMPERATURES BELOW -4 F UNDER CERTAIN DRIVING CONDITIONS.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE INSUFFICIENT VACUUM TO BE PROVIDED TO THE BRAKE BOOSTER.

Remedy: DEALERS WILL INSTALL A VACUUM BY-PASS SYSTEM INTO VEHICLES OPERATED IN THESE STATES WHICH IS DESIGNED TO PROVIDE SUFFICIENT VACUUM FOR FULL BRAKE ASSIST UNDER ALL WEATHER CONDITIONS.

98V134000 · Engine And Engine Cooling:cooling System

Jun 22, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. IF THE ENGINE BACKFIRES DURING A COLD-START, AN AIR SCREEN WHICH IS LOOSELY SEATED IN THE AIR FLOW METER CAN BECOME DAMAGED.

Consequence & remedy

Consequence: SCREEN PIECES COULD ENTER THE INTAKE AIR FLOW SYSTEM AND PREVENT THE THROTTLE PLATE FROM RETURNING TO ITS FULL IDLE POSITION.

Remedy: DEALERS WILL INSTALL A RETAINING RING TO HOLD THE AIR SCREEN IN PLACE.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

6

EA04017 · STUCK-OPEN Throttle

Opened Jun 30, 2004 · Closed Feb 10, 2005

Status: closed (inferred from source dates) · Fuel System, Gasoline:fuel Injection System

VWOA HAS RECALLED APPROXIMATELY 28,300 MY 1998-99 A6 VEHICLES IN COLD WEATHER STATES THAT EXPERIENCED THE HIGHEST RATE OF THROTTLE ICING INCIDENTS IN THE SUBJECT VEHICLES (04V-495).THE FAILURE RATE IN THE A4 AND PASSAT VEHICLES IS MUCH LOWER THAN IN THE RECALLED VEHICLES.ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE A4 AND PASSAT VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE AUDI A4 OR VW PASSAT VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES. FOR FURTHER DETAILS SEE THE ATTACHED CLOSING REPORT.

EA03020 · Passenger Air Bag Lid Failure

Opened Oct 7, 2003 · Closed Apr 23, 2004

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal

THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.

Additional source detail variants (2)

Air Bags:frontal

THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.

Air Bags

THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.

PE03021 · Passenger Sir Door Mounting Stud Failure

Opened May 23, 2003 · Closed Oct 7, 2003

Status: closed (inferred from source dates) · Air Bags:frontal

ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).

EA00028 · Fuel Tank Puncture

Opened Dec 28, 2000 · Closed Jan 29, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

No summary supplied.

PE00033 · Fuel Tank Puncture

Opened Aug 10, 2000 · Closed Dec 28, 2000

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.

RQ99008 · Power Brake Booster Vacuum BY-PASS

Opened Jun 1, 1999 · Closed Nov 14, 2000

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available