1993 Volkswagen Passat

THE LEFT FOG LIGHT STARTED SMOKING, AND THEN ON FIRE. I WAS SITTING INSIDE THE VEHICLE, CLEANING IT. THE LIGHTS WERE ON, INCLUDING THE FOG LIGHTS. I SMELLED BURNING PLASTIC, AND DIDN'T THINK MUCH OF IT AT FIRST, IT GOT WORSE, SO I GOT OUT OF THE CAR AND SAW SMOKE COMING FROM AROUND THE RIGHT SIDE OF THE BUMPER. I GOT UNDER THERE TO SEE WHAT'S GOING ON, AND SECONDS LATER A PIECE OF BURNING PLASTIC WITH THE BULB STILL IN IT FELL INTO THE INSIDE OF THE BUMBER, APPARENTLY IT SEPARATED FROM THE MAIN UNIT OF THE LIGHT. I HAD TO STUFF IT WITH SNOW TO STOP THE FIRE. THERE WAS NO SERIOUS DAMAGE TO THE VEHICLE BEYOUND THE LIGHT ITSELF. LATER ON I PURCHASED A PAIR OF USED FOG LIGHTS FROM EBAY TO REPLACE MINE. WHEN TRYING TO REPLACE THEM, IT TURNED OUT THAT THE LEFT LIGHT ON MY VEHICLE WAS ALSO BURNT, AND THE PIECE WITH THE BULB FELL OUT OF IT TOO. THE LIGHTS I BOUGHT ALSO TIRNED OUT TO BE DAMAGED IN SIMILAR WAY, BUT JUST MELTED. THE REASON I MARK PROPERTY DAMAGE ON THIS FORM, IS BECAUSE TO REPLACE ONE OF THE UNITS COSTS $135, WITHOUT ANY GUARANTEE THAT THIS SAME THING WILL NOT HAPPEN AGAIN. I BELIEVE THAT THIS IS AN OBVIOUS AND HAZARDOUS DESIGN FLAW, AND VW SHOULD REPLACE THE UNITS WITH FIRE PROOF ONES. VW SHOUD ALSO PAY FOR THAT, NOT I.*AK

LEAKAGE OF HOT ENGINE COOLANT FROM THE HEAT EXCHANGER LOCATED IN THE VEHICLES PASSENGER COMPARTMENT CAUSED MINOR BURNS TO DRIVER'S LOWER LEG AREA. ADDITIONALLY, STEAM FROM THIS EVENT FILLED THE PASSENGER COMPARTMENT MAKING IT DIFFICULT TO NAVIGATE THE VEHICLE. THIS EVENT REQUIRED THE DRIVER TO EXECUTE EMERGENCY ACTIONS TO AVOID A COLLISION AND SAFETY STOP THE VEHICLE. I UNDERSTAND THAT VOLKSWAGEN OF AMERICAN, INC. IMPLEMENTED A RECALL CAMPAIGN FOR THE 1992-1994 VR6 CORRADO WHICH EXPERIENCED A SIMILAR FAILURE (NHTSA INVESTIGATION/ACTION NO. EA98-012). *NLM

AFTER DRIVING FROM CT TO WASH, D.C., I WAS PARKING MY 1993 VW PASSAT. I HEARD A "POP" SOUND, AND IN < 5 SECONDS, THE CAR FILLED WITH ANTIFREEZE STEAM & SCALDING ANTIFREEZE POURED INTO THE DRIVER SIDE COMPARTMENT. AS THE CAR WAS NEARLY PARKED, WE WERE ABLE TO JUMP OUT OF THE CAR. I TOOK MY CAR TO THE WHEATON SERVICE CENTER IN WHEATON, MD. VIA PHONE, THE MECHANICS IMMEDIATELY SUSPECTED THE HEATER CORE. IRONICALLY, THERE WAS ANOTHER 1993 PASSAT GETTING FIXED FOR THE SAME PROBLEM WHEN I GOT THERE. ONCE INVESTIGATED, MY HEATER CORE HAD CRACKED. THEY NOTED THAT THIS WAS A RECURRING PROBLEM IN VWS. I CALLED THE VW CONSUMER CARE LINE. AFTER LENGTHY NEGOTIATION, VW AGREED TO REIMBURSE ME FOR THE $788 REPAIR, IF I BROUGHT THE BROKEN PART AND THE NEW PART'S PACKAGING TO THE CAR'S HOME DEALERSHIP, RIVERSIDE MOTORS, IN CT. I WAS REIMBURSED SEVERAL MONTHS LATER, AFTER WEEKLY FOLLOW UP PHONE CALLS TO "REMIND" VW OF THEIR REIMBURSEMENT COMMITTMENT. I AM UPSET AND CONCERNED ABOUT THIS MATTER FOR SEVERAL REASONS: 1) I BOUGHT THE CAR USED IN 1998. THE ONLY ISSUE WITH THE CAR WAS THAT THE WINDOWS TENDED TO "FOG UP", PARTICULARLY WHEN THE A/C OR HEAT WAS ON, WHICH HAD BEEN LOGGED AT SERVICE VISITS. AT NO TIME WAS THE HEATER CORE LOOKED AT. BUT, THERE ARE NUMEROUS HEATER CORE AND "DEFOGGING" CONSUMER COMPLAINTS. FURTHER, I BEGAN THE REVIEW OF COMPLAINTS AFTER LISTENING TO A RECENT NPR CAR TALK SHOW, B/C THEY REFERENCED THE PROBLEM WITH VW HEATER CORES. WHAT IS CONSPICUOUSLY MISSING IS A SAFTEY BULLETIN FOR THIS KNOWN PROBLEM. 2) AS MANY OF THE COMPLAINTS NOTED, (SEE OID ID 755858 FOR EXAMPLE), THEY COULD HAVE BEEN KILLED OR SERIOUSLY INJURED, AS WAS THE CASE FOR ME. 30 MINUTES EARLIER & I WOULD HAVE BEEN DRIVING 65MPH ON THE HIGHWAY. WHILE I UNDERSTAND THAT EVERY COMPLAINT CANNONT BE INVESTIGATED, THIS IS A FAILURE THAT CAN RESULT IN A LIFE-OR-DEATH SITUATION. I EXPECT THAT YOU WILL INVESTIGATE THIS PROBLEM FURTHER, AND AT MINIMUM ISSUE A SAFETY BULLETIN.

THE POWER WINDOWS OPERATE BY THEMSELVES-NEED TO PULL FUSE TO STOP THIS, BUT THEN THEY ARE NOT OPERABLE AT ALL--THIS COULD BE EXTREMELY DANGEROUS IN TERMS OF ESCAPE FROM VEHICLE, AND IS VERY INCONVENIENT FROM A VENTILATION STAND POINT. THE ENGINE STALLS WHEN CORNERING AND BRAKING, CREATING VERY DANGEROUS SITUATIONS. *JB ***DIMSII IVOQ ENTRY POSTED AFTER 12/12/02 CUT-OVER TO ARTEMIS****760759

THE HEATER COIL BLEW AND CAUSED THE CAR TO RAPIDLY FILL UP WITH STEAM TO THE POINT THAT DRIVER WAS UNABLE TO SEE OUT ANY WINDOWS. DRIVER WAS TRAVELING IN THE FAST LANE OF INERSTATE 285 IN THE ATLANTA AREA AND AMAZINGLY WAS ABLE TO STOP THE VEHICLE AND JUMP OUT WITHOUT BEING KILLED. THIS FAILURE OF THE HEATER COIL AND SUBSEQUENT RELEASE OF STEAM INTO THE VEHICLE IS CERTAINLY A SAFETY HAZARD THAT COULD HAVE RESULTED IN THE DEATH OF THE DRIVER.

WHILE DRIVING AT AN UNKNOWN SPEED, STEAM AND HOT ENGINE COOLANT FLUIDS STARTED COMING OUT OF VENTILATION SYSTEM, BURNING DRIVERS FEET AND LEGS, AND REDUCING VISIBILITY OUT OF VEHICLE. DEALERSHIP EXAMINED VEHICLE AND MADE REPAIRS TO HEATER CORE. THEN ON AUGUST 2, 2001, AIR CONDITIONING STARTED MAKING A STRANGE NOISE, AND STARTED PRODUCING STEAM AND HOT FLUIDS FROM THE VENTILATION AGAIN. PLEASE PROVIDE ANY ADDITIONAL INFORMATION/ATTACHMENTS.*AK