NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
45 reportsClear category filter184,072 miles · Jun 4, 2018
EngineEngine And Engine Cooling
TL* THE CONTACT OWNS A 2003 VOLKSWAGEN JETTA. WHILE DRIVING AT UNKNOWN SPEEDS, THE VEHICLE OVERHEATED AND THE CHECK ENGINE INDICATOR ILLUMINATED. THE CONTACT ADDED WATER TO THE VEHICLE. THE LOCAL DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MIL…
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TL* THE CONTACT OWNS A 2003 VOLKSWAGEN JETTA. WHILE DRIVING AT UNKNOWN SPEEDS, THE VEHICLE OVERHEATED AND THE CHECK ENGINE INDICATOR ILLUMINATED. THE CONTACT ADDED WATER TO THE VEHICLE. THE LOCAL DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 184,072.
NHTSA ODI #11099851
45,423 miles · Sep 2, 2014
Engine And Engine Cooling
MY WATER PUMP FAILED SUDDENLY WHILE DRIVING, THE ENGINE OVERHEAT SIGN LIT UP. I WAS IN THE MIDDLE OF NOWHERE. AFTER A PAINFULLY LONG DRAWN OUT TOW, TAXI, RENTAL CAR, AND RETURN TO PICK UP THE CAR 1 WEEK LATER (DRIVE 200 MILES THERE AND THEN BACK TO DO SO), THE GARAGE WHICH REPAIRED MY CAR INDICATED THAT THERE WAS A BAD "DESIGN…
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MY WATER PUMP FAILED SUDDENLY WHILE DRIVING, THE ENGINE OVERHEAT SIGN LIT UP. I WAS IN THE MIDDLE OF NOWHERE. AFTER A PAINFULLY LONG DRAWN OUT TOW, TAXI, RENTAL CAR, AND RETURN TO PICK UP THE CAR 1 WEEK LATER (DRIVE 200 MILES THERE AND THEN BACK TO DO SO), THE GARAGE WHICH REPAIRED MY CAR INDICATED THAT THERE WAS A BAD "DESIGN FLAW" TO THE WATER PUMP WHERE IT HAD A PLASTIC PART THAT WOULD COMMONLY FAIL DURING THE LIFE OF THE CAR. THEY TOLD ME THAT THIS WAS A "WELL-KNOW" PROBLEM IN THE JETTA, MANY PEOPLE HAD EXPERIENCED & WRITTEN ONLINE ABOUT IT. THEY RECOMMENDED THAT I INSTALL AN "AFTER-MARKET" PUMP WITH ALL METAL PARTS SO THAT IT WOULD NOT OCCUR AGAIN, WHICH I DID. MY CO-WORKER WHO OWNED A JETTA A FEW YEARS OLDER THAN MINE (2001?) FOR 10 YEARS AND LATER TRADED IT IN, INFORMED ME THAT SHE HAD THE EXACT SAME PROBLEM AND IN FACT HAD TO REPLACE THE WATER PUMP 3 TIMES DURING THE PERIOD SHE OWNED THE CAR. I WOULD LIKE TO MAKE A COMPLAINT ABOUT THE WATER PUMP DESIGN IN THE VOLKSWAGEN JETTA. IF IT HAD BEEN RECALLED & FIXED PRIOR TO MY BREAKDOWN, I WOULD NOT HAVE HAD TO ENDURE THE WHOLE ORDEAL I WENT THROUGH. *TR
NHTSA ODI #10630206
90,000 miles · Sep 28, 2013
Engine And Engine CoolingFuel System, GasolineLatches/locks/linkages
I STARTED EXPERIENCING A HOT SPOT IN THE DRIVER'S HEATED SEAT IN THE FALL OF 2012. I HAVE TO PUT A CUSHION BETWEEN MY RIGHT LEG AND THE SEAT OR IT WILL NEARLY BURN. I HAVE ALSO BEEN HAVING AN ISSUE WITH EITHER THE O2 SENSOR OR CATALYTIC CONVERTER WHENEVER IT RAINS AND IT'S COOL WEATHER. THE CAR WILL LOSE POWER, SPUTTER AND LU…
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I STARTED EXPERIENCING A HOT SPOT IN THE DRIVER'S HEATED SEAT IN THE FALL OF 2012. I HAVE TO PUT A CUSHION BETWEEN MY RIGHT LEG AND THE SEAT OR IT WILL NEARLY BURN. I HAVE ALSO BEEN HAVING AN ISSUE WITH EITHER THE O2 SENSOR OR CATALYTIC CONVERTER WHENEVER IT RAINS AND IT'S COOL WEATHER. THE CAR WILL LOSE POWER, SPUTTER AND LURCH UNTIL IT HAS BEEN RUNNING FOR A WHILE THEN IT ACTS NORMALLY. FINALLY, FOR THE PAST TWO MONTHS THE REAR DOOR LOCKS WILL NOT OPEN WITH THE KEYLESS ENTRY OR BY HITTING THE LOCK/UNLOCK BUTTON ON THE DOOR. I JUST REACHED THE 100K MARK AND KEEP UP REGULAR MAINTENANCE ON MY CAR SO I'M A LITTLE UPSET THAT THINGS LIKE THIS ARE HAPPENING SO EARLY. *TR
NHTSA ODI #10546042
100,000 miles · Jul 22, 2013
Engine And Engine Cooling
I HAVE NOTICED A BURNING CRAYON SMELL IN MY 2003 VW JETTA FOR A FEW MONTHS. I HAVE HAD THE CAR DETAILED AND HAD THE DEALER CLEAN THE AC DUCTS YET THE SMELL REMAINS - AND GETS STRONGER IN HOT/HUMID WEATHER DAYS. I SEE OTHERS HAVE LISTED COMPLAINTS OF THE SAME NATURE - AND THE SOUND DEADENER MATERIAL UNDER THE CARPET SEEMS TO…
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I HAVE NOTICED A BURNING CRAYON SMELL IN MY 2003 VW JETTA FOR A FEW MONTHS. I HAVE HAD THE CAR DETAILED AND HAD THE DEALER CLEAN THE AC DUCTS YET THE SMELL REMAINS - AND GETS STRONGER IN HOT/HUMID WEATHER DAYS. I SEE OTHERS HAVE LISTED COMPLAINTS OF THE SAME NATURE - AND THE SOUND DEADENER MATERIAL UNDER THE CARPET SEEMS TO BE THE CULPRIT. I AM CONCERNED THAT THIS WILL AFFECT BREATHING AND COULD BE TOXIC. *TR
NHTSA ODI #10526178
117,529 miles · Feb 5, 2012
Engine And Engine Cooling
THE DRIVERS SIDE MOTOR MOUNT BROKE, ENGINE DROPPED AND FELL ON THE AXLE AND BROKE IT. *TR
NHTSA ODI #10446721
61,190 miles · Apr 26, 2011
Engine And Engine Cooling
RATTLING NOISE IN THE ENGINE, OIL PUMP WAS NOT PUMPING OIL AND CAMSHAFT CHAIN TENSIONER (TIMING BELT) RATTLING FROM LACK OF OIL. I WAS INFORMED I NEEDED TO REPLACE ENGINE DUE TO METAL PARTICLES AND CARBON IN THE OIL PAN.
NHTSA ODI #10397914
58,500 miles · Jul 24, 2010
Engine And Engine Cooling
WATER PUMP FAILURE. *TR
NHTSA ODI #10345036
100,000 miles · Jun 23, 2010
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2003 VOLKSWAGEN JETTA. THE CATALYTIC CONVERTER FAILED AFTER BEING PREVIOUSLY REPLACED UNDER THE WARRANTY TWO YEARS PRIOR. THE VEHICLE WAS UNABLE TO PASS EMISSIONS. THE CONTACT STATED THE DEALER COULD MAKE REPAIRS BUT AT HIS EXPENSE. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE. THE VEHICLE WAS NOT REP…
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TL* THE CONTACT OWNS A 2003 VOLKSWAGEN JETTA. THE CATALYTIC CONVERTER FAILED AFTER BEING PREVIOUSLY REPLACED UNDER THE WARRANTY TWO YEARS PRIOR. THE VEHICLE WAS UNABLE TO PASS EMISSIONS. THE CONTACT STATED THE DEALER COULD MAKE REPAIRS BUT AT HIS EXPENSE. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED A SECOND TIME. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 100,000.
NHTSA ODI #10339672
67,491 miles · May 10, 2010
Engine And Engine Cooling
AFTER TAKING MY 2003 VW JETTA 1.8L TURBO TO THE VW DEALERSHIP FOR A BROKEN DIPSTICK AND IGNITION RECALL, I WAS TOLD THERE WAS SLUDGE IN THE ENGINE IN WHICH THE CAR HAD UNDER 68,000 MILES. THE DEALERSHIP STATED IT WAS NOT UNDER THE MANUFACTURES WARRANTY AND WOULD COST AT LEAST $900 TO CLEAN OUT THE ENGINE. UPON DECIDING TO TAKE I…
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AFTER TAKING MY 2003 VW JETTA 1.8L TURBO TO THE VW DEALERSHIP FOR A BROKEN DIPSTICK AND IGNITION RECALL, I WAS TOLD THERE WAS SLUDGE IN THE ENGINE IN WHICH THE CAR HAD UNDER 68,000 MILES. THE DEALERSHIP STATED IT WAS NOT UNDER THE MANUFACTURES WARRANTY AND WOULD COST AT LEAST $900 TO CLEAN OUT THE ENGINE. UPON DECIDING TO TAKE IT TO A MECHANIC FOR A 2ND OPINION, THE CAR SEIZED UP AND CEASED TO WORK WHILE DRIVING. THE MECHANIC INFORMED ME THAT THE ENTIRE ENGINE WAS BLOWN FROM THE SLUDGE BUILD UP WHEN OIL CHANGES HAD BEEN PERFORMED AT 3,000 MILE INTERVALS THOUGH THE MANUFACTURES OWNERS MANUAL STATED IT ONLY HAD TO BE CHANGED EVERY 5,000 MILES. THE DEALERSHIP STATED THERE WAS NOTHING THEY COULD DO ABOUT IT OTHER THAN FOR ME TO PURCHASE A NEW ENGINE OR A REBUILT ENGINE. AFTER HAVING A USED ENGINE INSTALLED FROM A SALVAGE YARD, I DISCOVERED FROM THE CAR POURING SMOKE AND MAKING A HIGH PITCHED WHINING NOISE. APPARENTLY WHEN THE ORIGINAL ENGINE WENT IT ALSO DAMAGED THE TURBO AS A RESULT OF SLUDGE BUILD UP. I'VE FURTHER DISCOVERED AFTER DOING SOME RESEARCH THAT THIS IS A COMMON PROBLEM TO VW CARS WITH 1.8 LITER TURBO ENGINES FROM MODELS FOLLOWING 2000. UNFORTUNATELY BECAUSE THE TURBO IS CONSIDERED AN ACCESSORY TO THE ENGINE, THE TURBO WAS NOT COVERED UNDER THE SALVAGE YARDS ENGINE WARRANTY I JUST HAD INSTALLED AND WOULD REQUIRE THE TURBO BEING REPLACED AS WELL. THE VW DEALERSHIP INFORMED ME THAT A REBUILT TURBO WOULD COST $1700 ALONE NOT INCLUDING SMALL PARTS AND LABOR AFTER I HAD ALREADY SPENT $2800 ON A USED 1.8L TURBO ENGINE AND SMALL PARTS AND LABOR. THE USED ENGINE HAD 46,000 MILES ON IT SO IT IS HIGHLY LIKELY THAT IT WILL ALSO GO DUE TO ENGINE SLUDGE. *TR
NHTSA ODI #10329807
61,000 miles · Apr 3, 2010
Engine And Engine Cooling
WE PURCHASED AN 03 VW JETTA WAGON APPROX. 2.5 YEARS AGO. WE CHANGED THE OIL AT THE DEALER EVERY 5000 MILES. WE MISSED ONE OIL CHANGED AND THE ENGINE STALLED ON THE ROAD. IT WAS TOWED TO A VW MECHANIC. WE WERE TOLD IT A HAD TOTAL ENGINE FAILURE DO TO SLUDGE-WHICH THEY SAID WAS LACK OF MAINTENANCE. WE PAID 16,000 FOR THE CAR, IT H…
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WE PURCHASED AN 03 VW JETTA WAGON APPROX. 2.5 YEARS AGO. WE CHANGED THE OIL AT THE DEALER EVERY 5000 MILES. WE MISSED ONE OIL CHANGED AND THE ENGINE STALLED ON THE ROAD. IT WAS TOWED TO A VW MECHANIC. WE WERE TOLD IT A HAD TOTAL ENGINE FAILURE DO TO SLUDGE-WHICH THEY SAID WAS LACK OF MAINTENANCE. WE PAID 16,000 FOR THE CAR, IT HAD 40,000 MILES ON IT, WE PUT 20,000 MILES ON IT. WE CONTACTED A LAWYER AND WE WERE TOLD THERE ISN'T ANYTHING WE CAN DO-IT WAS SOLD AS IS. WE CONTACTED VW AMERICA AND THEY TOLD US JETTAS' DON'T HAVE THE SLUDGE PROBLEM, IT'S THE PASSAT WITH THE 1.8T ENGINE THAT HAS THE PROBLEM. MY RESEARCH SHOWS IT'S THE 1.8T ENGINE THAT IS THE PROBLEM REGARDLESS OF THE CAR IT'S IN. WE HAVE NO RECOURSE. THE CAR NOW SITS IN OUR DRIVE WAY WITH NEW TIRES AND A BROKEN ENGINE. A NEW MOTOR PLUS INSTALLATION WOULD COST MORE THAN THE CAR IS WORTH. ONCE AGAIN THE WORKING PEOPLE GET SCREWED.
NHTSA ODI #10323637
NHTSA investigations
4DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE04081 · Inadvertent SIDE-AIRBAG Deployment
Opened Dec 16, 2004 · Closed Apr 1, 2005
Status: closed (inferred from source dates) · Air Bags:side/window
THE SUBJECT VEHICLES ARE EQUIPPED WITH SIDE-THORAX AND SIDE-HEAD CURTAIN AIRBAGS TO PROTECT THE FRONT AND REAR OUTBOARD OCCUPANTS IN A SIDE-IMPACT CRASH.THIS INVESTIGATION IDENTIFIED A TOTAL OF 499 REPORTS (482 OWNERS REPORTS AND 17 WARRANTY CLAIMS).THE CRASH SENSING SYSTEM?S ALGORITHM MAY RECOGNIZE CERTAIN NON-CRASH IMPACTS (WHEEL, TIRE AND UNDERCARRIAGE IMPACTS) AS DEPLOYABLE EVENTS.THE 97 ALLEGED INJURIES WERE MINOR IN NATURE AND CONSIST OF ABRASIONS, BRUISES, EAR RINGING AND HEADACHES.THERE WAS NO ALLEGED LOSS OF CONTROL CRASH AS A RESULT OF SIDE-AIRBAG DEPLOYMENT.ODI ALSO OBTAINED COUNTS OF ALLEGED INADVERTENT SIDE-AIRBAG DEPLOYMENTS FROM PEER MANUFACTURERS.THE DATA SHOWS THAT THE SUBJECT VEHICLES ARE NOT UNIQUE IN BEING SUBJECT TO SUCH ALLEGATIONS.THE COMPLAINT RATE FOR NON-SUBJECT INDIVIDUAL MODEL VEHICLES VARIES WIDELY.THE RATE FOR THE SUBJECT VEHICLES IS COMPARABLE TO THREE PEER MODELS, EACH WITH COMPACT CHASSIS/WHEELBASES.ODI HAS NOT IDENTIFIED ANY COMPONENT FAILURE OR MANUFACTURING TREND THAT MAY RELATE TO A COMPONENT OR MANUFACTURING ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA04010 · Driver Side Front Seat Overheats
Opened Mar 30, 2004 · Closed Oct 21, 2004
Status: closed (inferred from source dates) · Seats:front Assembly:seat Heater/cooler
THIS INVESTIGATION CONCERNS THE ELECTRIC SEAT HEATER INSTALLED IN SOME MY 2002-2003 VOLKSWAGEN (VW) JETTA VEHICLES.CONSUMERS ALLEGE THAT THE SEAT HEATER MAY OVERHEAT, RESULTING IN BURN DAMAGE TO THE SEAT COVER AND TO THE DRIVER'S CLOTHING AND/OR SKIN.THIS EA ADDRESSES WHETHER SUCH FAILURES MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ODI CONCLUDES THAT THE DRIVER-SIDE SEAT HEATER MAY FAIL OR MALFUNCTION DUE TO NORMAL VEHICLE USE, (I.E., DRIVER INGRESS AND EGRESS FROM THE VEHICLE).THE INVESTIGATION DISCLOSED THAT SUCH FAILURES DO NOT POSE A SIGNIFICANT RISK OF INJURY OR FIRE.ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND.THEREFORE, THIS EA HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.THE ATTACHED SUMMARY REPORT PROVIDES FURTHER DETAIL CONCERNING THIS EA.
PE03052 · Driver Seat Overheats/burns
Opened Nov 19, 2003 · Closed Mar 30, 2004
Status: closed (inferred from source dates) · Seats:front Assembly:seat Heater/cooler
THE SUBJECT VEHICLES ARE EQUIPPED WITH OPTIONAL ELECTRICALLY HEATED DRIVER AND FRONT PASSENGER SEATS.INFORMATION RECEIVED DURING PE03-052 DISCLOSED A SIGNIFICANT NUMBER OF INCIDENTS OF MALFUNCTIONING/OVERHEATING OF THE DRIVER SEAT HEATER IN THE SUBJECT VEHICLES.ADDITIONAL INCIDENTS MAY OCCUR DURING THE FINAL MONTHS OF THE WINTER SEASON.THIS MATTER IS ALSO CURRENTLY BEING INVESTIGATED BY TRANSPORT CANADA.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA04-010)IN ORDER TO FULLY INVESTIGATE THESE OCCURRENCES AND THEIR SAFETY IMPLICATIONS.
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