Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
420–25K
2625–50K
3250–75K
3975–100K
100100–150K
76150K+
315 reports with mileage · 99 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Structure. Review the 203 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Suspension. Review the 84 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
27 crash reports3 fire reports15 injury reports
What owners actually said
414 reports
233,000 miles · Sep 21, 2022
Structure
The contact owns a 2004 Toyota Tacoma. The contact stated upon taking the vehicle to an independent mechanic for a tire replacement, he was informed that the passenger’s side subframe was severely corroded. The contact notified several unknown dealers of the failure. The dealers informed the contact that there was no recall asso…
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The contact owns a 2004 Toyota Tacoma. The contact stated upon taking the vehicle to an independent mechanic for a tire replacement, he was informed that the passenger’s side subframe was severely corroded. The contact notified several unknown dealers of the failure. The dealers informed the contact that there was no recall associated with the VIN. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 233,000.
NHTSA ODI #11485662
Mileage unknown · Sep 19, 2022
SteeringStructureSuspension
Excessive Corrison through out the frame.Was informed bu certified mechanic really it is unsafe to drive. What can I do I still owe money on this vehicle.
NHTSA ODI #11485341
190,000 miles · Sep 16, 2022
Suspension
The contact owns a 2004 Toyota Tacoma. The contact stated that while driving approximately 55 MPH, the passenger’s side axle fractured and the wheel detached. There were no warning lights illuminated. The vehicle was towed to an independent mechanic who replaced the ball joints. The local dealer was not contacted. On another occ…
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The contact owns a 2004 Toyota Tacoma. The contact stated that while driving approximately 55 MPH, the passenger’s side axle fractured and the wheel detached. There were no warning lights illuminated. The vehicle was towed to an independent mechanic who replaced the ball joints. The local dealer was not contacted. On another occasion, while driving at an undisclosed speed, the driver’s side axle fractured and the wheel detached. The vehicle was towed to an independent mechanic who replaced the ball joints however, the failure recurred. The contact stated that the failure was related to NHTSA Campaign Number: 05V225000 (Suspension). The manufacturer was contacted but provided no assistance. The approximate failure mileage was 190,000.
NHTSA ODI #11484796
Mileage unknown · Sep 7, 2022
Structure
Financed a 2004 Toyota Tacoma and found that frame of truck is rusted out and not sure what to do, can't afford new frame and still owe a little over 9 grand for it....please advise what to do next. Thank u
NHTSA ODI #11483273
Mileage unknown · Jun 28, 2022
Structure
The frame has rusted and broke behind the cab
NHTSA ODI #11471457
Mileage unknown · Feb 1, 2022
Wheels
While driving down the highway my front passenger wheel completely disconnected from the ball joint. There was nothing indicating that the wheel was even loose; no wobbling or shaking or grinding. Luckily the wheel itself slid under the frame of the vehicle and I was able to maneuver the truck off of the highway; a very seriou…
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While driving down the highway my front passenger wheel completely disconnected from the ball joint. There was nothing indicating that the wheel was even loose; no wobbling or shaking or grinding. Luckily the wheel itself slid under the frame of the vehicle and I was able to maneuver the truck off of the highway; a very serious crash could have occurred. Since that incident I have been witness to two other Toyota trucks suffering from the same sudden issue. One was a Toyota Forerunner of a similar year where its wheel had completely fallen off at the ball joint. Another was a 2004 or earlier model Toyota Tacoma. I was merely driving past these vehicles as they were off to the side of the road and saw that their respective front passenger-side wheels had fallen off in the exact same manner as mine had, with the wheels being dragged under the body / frames of the vehicles. I don't know if this amounts to some sort of defect in these model Toyotas but I find it highly suspicious that the front wheels are suddenly falling off of these vehicles while they are being driven.
NHTSA ODI #11449798
165,000 miles · Jan 28, 2022
Structure
The contact owns a 2004 Toyota Tacoma. The contact stated that the underside of the vehicle started to flake and fall off in pieces. The vehicle was taken to a local dealer where it was diagnosed with needing the frame replaced however, the vehicle was not repaired. The manufacturer was not informed of the failure. The failure m…
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The contact owns a 2004 Toyota Tacoma. The contact stated that the underside of the vehicle started to flake and fall off in pieces. The vehicle was taken to a local dealer where it was diagnosed with needing the frame replaced however, the vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 165,000.
NHTSA ODI #11449257
Mileage unknown · Jan 26, 2022
Structure
FRAME RUST
NHTSA ODI #11449041
159,000 miles · Jan 10, 2022
Air BagsCrashInjury
The contact owns a 2004 Toyota Tacoma. The contact called on behalf of her mother who was driving approximately 45 mph when she lost control of the vehicle which resulted in crashing into a power pole. None of the air bags deployed. The vehicle was towed to an insurance lot and currently was at a storage yard. A police report wa…
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The contact owns a 2004 Toyota Tacoma. The contact called on behalf of her mother who was driving approximately 45 mph when she lost control of the vehicle which resulted in crashing into a power pole. None of the air bags deployed. The vehicle was towed to an insurance lot and currently was at a storage yard. A police report was taken and the driver sustained injuries to her face, and her dentures shattered but did not seek medical treatment at the time of the crash. The driver attempted to go to the hospital later but there was a 5-hour wait and was not seen. The manufacturer was not informed of the failure. The failure mileage was approximately 159,000.
NHTSA ODI #11446887
Mileage unknown · Nov 24, 2021
StructureSuspension
This vehicles frame has rusted and broken. I feel lucky to have made it home just as the frame cracked wide open on one side making the truck un-drivable. Had this happened on the freeway or somewhere out in a rural setting I may have been killed, caused a problem for other drivers or been stranded away from any help. I have sen…
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This vehicles frame has rusted and broken. I feel lucky to have made it home just as the frame cracked wide open on one side making the truck un-drivable. Had this happened on the freeway or somewhere out in a rural setting I may have been killed, caused a problem for other drivers or been stranded away from any help. I have sent a photo of the damage to a frame shop but an independent inspection is not, in my opinion, needed since the rusted, broken member is clearly visible to any lay person. There were no warning lights or anything associated with this problem. What I did feel was some serious shaking and bumping as I moved down the road toward my house.
Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.
Consequence & remedy
Consequence: Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.
Remedy: Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.
ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.
Consequence & remedy
Consequence: THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
CERTAIN PICKUP TRUCKS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, 'SEAT BELT ASSEMBLIES.' THE DRIVER'S SIDE SEAT BELT HAS INCORRECT MARKINGS.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE STANDARD.
Remedy: DEALERS HAVE REPLACED THE SEAT BELTS. NO VEHICLES WERE SOLD TO CONSUMERS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2004 Toyota Tacoma Problems, Complaints & Recalls | Skip That Year