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2004 Toyota Tacoma

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Toyota Tacoma do not stand out strongly from the model-year median of 228.5.

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When problems were reported

Mileage at the reported incident

315 reports with mileage · 99 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 203 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 84 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports3 fire reports15 injury reports

Fuel/propulsion System complaints

15 reports
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Mileage unknown · Jun 15, 2023
Fuel/propulsion SystemService BrakesSuspension

2011- check engine light was illuminated. Toyota dealership attempted repairs 11 times but could not find a cause. They replaced 7 different sensors, replaced gas cap, charcoal filter.. still could not get light to go off. refused to continue servicing same issue with no fault. Since 2011, I have had to run diagnostics on a regu…

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2011- check engine light was illuminated. Toyota dealership attempted repairs 11 times but could not find a cause. They replaced 7 different sensors, replaced gas cap, charcoal filter.. still could not get light to go off. refused to continue servicing same issue with no fault. Since 2011, I have had to run diagnostics on a regular basis to ensure there are no other mechanical issues. 2022- gas tank fell off of truck while driving. The straps snapped off due to rust and tank fell to the ground. This issue could have caused GREAT bodily injury or DEATH. 2023-lost brakes while driving. TOTAL brake failure. local mechanic stated it was a proportioning valve failure. The housing for it was rusted through and cannot be removed safely. After multiple days of research, a replacement could not be located. Even contacting Toyota, part is unavailable so vehicle CANNOT be fixed. Total brake failure could have led to GREAT bodily injury or DEATH. ONGOING-- vehicle frame is extremely rusted. bumper has fallen off, spare tire fell off, brush guard rusted and fell off. The frame under cab near bed of truck is rusted through. gas tank straps rusted through and tank fell off. You can literally push fingers/hand through the flaking metal. ALL previous recalls were completed including undercoating but the rust has gotten so bad the vehicle is not safe to drive.

NHTSA ODI #11527190

Mileage unknown · Nov 27, 2020
Fuel/propulsion SystemStructureUnknown Or Other

2004 TACOMA FRAME SO ROTTED THAT UPON HITTING A LARGE HOLE WOULD FINISH OFF THE RUSTED FRAME. THIS TYPE OF RUST AND EROSION IS NOT FROM NORMAL WEAR.. THIS IS DUE TO THE MANUFACTURING OF THE VEHICLE AND THEY WILL NOT REPLACE. THEY SAY THEY ARE AWARE OF IT.. BUT TIME LAPSED TO GET IT FIXED?? SO WHAT NOW I AM OUT $15K ON A 16 YE…

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2004 TACOMA FRAME SO ROTTED THAT UPON HITTING A LARGE HOLE WOULD FINISH OFF THE RUSTED FRAME. THIS TYPE OF RUST AND EROSION IS NOT FROM NORMAL WEAR.. THIS IS DUE TO THE MANUFACTURING OF THE VEHICLE AND THEY WILL NOT REPLACE. THEY SAY THEY ARE AWARE OF IT.. BUT TIME LAPSED TO GET IT FIXED?? SO WHAT NOW I AM OUT $15K ON A 16 YEAR OLD TRUCK. SINCE WHEN DID RECALLS HAVE AN EXPERATION DATE??

NHTSA ODI #11376720

14,900 miles · Jan 20, 2020
Fuel/propulsion System

FUEL TANK STRAP FAILED TANK DROPPED PUSHING SHIELD INTO DRIVESHAFT CAUSING METAL TO METAL GRINDING. THIS HAPPENED AFTER FILLING TANK AND DRIVING.

NHTSA ODI #11300445

130,000 miles · Aug 23, 2019
Fuel/propulsion System

TL* THE CONTACT OWNS A 2004 TOYOTA TACOMA. THE CONTACT NOTICED AN ABNORMAL ODOR COMING FROM THE FUEL TANK. THE CONTACT DROVE HOME AND PARKED THE VEHICLE. THE FOLLOWING MORNING, THE CONTACT NOTICED FUEL LEAKING FROM THE FUEL TANK ONTO THE DRIVEWAY WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THA…

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TL* THE CONTACT OWNS A 2004 TOYOTA TACOMA. THE CONTACT NOTICED AN ABNORMAL ODOR COMING FROM THE FUEL TANK. THE CONTACT DROVE HOME AND PARKED THE VEHICLE. THE FOLLOWING MORNING, THE CONTACT NOTICED FUEL LEAKING FROM THE FUEL TANK ONTO THE DRIVEWAY WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE VEHICLE WAS TOWED TO ASHLAND HONDA TOYOTA (2301 LAKE SHORE DR E, ASHLAND, WI 54806, (715) 682-5252). THE DEALER ORDERED THE FUEL TANK AND SENT IT THE INDEPENDENT MECHANIC. THE VEHICLE WAS TAKEN BACK TO THE INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED FOR THE SECOND TIME AFTER ONE YEAR. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 130,000.

NHTSA ODI #11246087

135,000 miles · Jan 16, 2018
Fuel/propulsion SystemStructure

WHILE DRIVING I HEARD AN UNUSUAL NOISE COMING FROM UNDERNEATH THE VEHICLE. UPON SELF INSPECTION I DISCOVERED THE FUEL TANK STRAP HAD BROKE. I NOTICED ALSO THAT THE FUEL TANK SHIELD LOOKED LIKE SWISS CHEESE FROM CORROSION. I HAD A TIE DOWN STRAP THAT I WAS ABLE TO USE TO STRAP THE SHIELD AND TANK UP WITH. I AM IN THE PROCESS…

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WHILE DRIVING I HEARD AN UNUSUAL NOISE COMING FROM UNDERNEATH THE VEHICLE. UPON SELF INSPECTION I DISCOVERED THE FUEL TANK STRAP HAD BROKE. I NOTICED ALSO THAT THE FUEL TANK SHIELD LOOKED LIKE SWISS CHEESE FROM CORROSION. I HAD A TIE DOWN STRAP THAT I WAS ABLE TO USE TO STRAP THE SHIELD AND TANK UP WITH. I AM IN THE PROCESS OF LOOKING TO REPAIR IT. I FEEL SINCE IT IS A SAFETY ISSUE TOYOTA SHOULD FIX IT FREE OF CHARGE. A FUEL TANK STRAP SHOULD NEVER FAIL LIKE THIS.

NHTSA ODI #11063152

117,500 miles · Feb 10, 2017
Fuel/propulsion SystemStructure

GAS TANK, TANK SHEID BRACKET HOLDING TANK UP ALMOST COMPLETLY RUSTED OFF WITH HARDLY HOLDING GAS TANK ON! MAJOR ISSUE!

NHTSA ODI #10953929

151,141 miles · Sep 21, 2015
Fuel/propulsion System

DRIVING AT 35 MPH, HEAR A DRAGGING NOISE AND PULL TO THE SIDE OF THE ROAD. I LOOKED UNDER THE CAR A SAW THAT THE METAL STRAPS HOLDING THE GAS TANK TO THE CAR HAD RUSTED THRU, ALLOWING THE TANK TO DROP DOWN TO ABOUT 3 INCHES ABOVE THE ROADWAY, CAUSING THE TANK TO DRAG THE GROUND

NHTSA ODI #10766452

85,000 miles · Aug 14, 2015
Fuel/propulsion SystemSuspension

THE OWNER FOUND A RECALL ON 2004 TOYOTA TACOMAS ON THE INTERNET. THIS RECALL SPECIFIED THAT THERE WAS A MANUFACTURING DEFECT IN THE FORMULATION OF THE UNDERCOATING. THIS MANUFACTURING DEFECT RESULTED IN THE RUSTING OF THE SUSPENSION, AND TIRE PLATE. UPON INSPECTION OF THE VEHICLE BY A TOYOTA DEALER, IT WAS FOUND THAT THE A-F…

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THE OWNER FOUND A RECALL ON 2004 TOYOTA TACOMAS ON THE INTERNET. THIS RECALL SPECIFIED THAT THERE WAS A MANUFACTURING DEFECT IN THE FORMULATION OF THE UNDERCOATING. THIS MANUFACTURING DEFECT RESULTED IN THE RUSTING OF THE SUSPENSION, AND TIRE PLATE. UPON INSPECTION OF THE VEHICLE BY A TOYOTA DEALER, IT WAS FOUND THAT THE A-FRAME IS RUSTED THROUGH, THE LEAF SPRINGS ARE FAILING AND ARE BOWED IN THE OPPOSITE DIRECTION, GAS TANK MOUNTS ARE RUSTED AND THE UNDER BODY OF THE GAS TANK HOUSING IS RUSTING THROUGH. TOYOTA DEEMED THE VEHICLE UNSAFE BUT REFUSED TO DO ANYTHING BECAUSE THE RECALL HAD EXPIRED. THE OWNER NEVER RECEIVED A NOTICE BY MAIL DURING THE RECALL PERIOD. IF THE OWNER WOULD HAVE RECEIVED THE RECALL NOTICE HE WOULD HAVE BROUGHT THE VEHICLE IN FOR INSPECTION AND REPAIR. THIS VEHICLE HAS LOW MILEAGE AND IF IT WERE NOT FOR THESE MANUFACTURING DEFECTS, COULD BE DRIVEN FOR ANOTHER 10 YEARS. CONTACT WITH ANY COMMON ROAD HAZARD SUCH AS A BUMP OR POT HOLE COULD CAUSE THE BOW SPRINGS TO FAIL, AND THERE IS A POSSIBILITY OF GAS TANK RUPTURE, EXPLOSION AND DEATH.

NHTSA ODI #10748763

120,000 miles · Jun 5, 2015
Electrical SystemFuel/propulsion SystemUnknown Or Other

FROM A DEAD STOP TO ANY SPEED, IT FELT LIKE I NO ACCERATION. I WOULD HAVE TO FEATHER THE GAS PEDAL TO GET UP TO SPEED. I'VE REPLACED FUEL FILTER, 02 SENDER ( FRONT), MAF SENDER ,FUEL PRESSURE REGULATOR ,CLEANED ALL GROUNDS, HAD FUEL PUMP TESTED , HAD HEAD GASKET CHECKED ,CHANGED SPARK PLUGS AND WIRE'S, CLEANED THROTTLE BODY AND…

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FROM A DEAD STOP TO ANY SPEED, IT FELT LIKE I NO ACCERATION. I WOULD HAVE TO FEATHER THE GAS PEDAL TO GET UP TO SPEED. I'VE REPLACED FUEL FILTER, 02 SENDER ( FRONT), MAF SENDER ,FUEL PRESSURE REGULATOR ,CLEANED ALL GROUNDS, HAD FUEL PUMP TESTED , HAD HEAD GASKET CHECKED ,CHANGED SPARK PLUGS AND WIRE'S, CLEANED THROTTLE BODY AND PRESSURE CLEANED FUEL SYSTEM. EVERY TIME I CHANGE A PART OR DO ANY CLEANING , THE TRUCK WILL RUN FINE, FOR AWHILE , BUT THE PROBLEM RETURNS. I NOW HAVE 150K ON TRUCK ,AND I WANT TO GET 150 K MORE. I FELL THIS IS A EXTREMELY HAZARDS SITUATION. ALL I'M LOOKING FOR IS A ANSWER TO WHAT'S WRONG!!!! TOYOTA IS AWARE OF WHAT'S WRONG ,BUT THE DEALERS ONLY TO KEEP REPLACING PARTS ($) . THE TOYOTA FORUM S ON WEB HAVE 1000S OF ANSWER S, BUT, NOTHING DEFINITE. PLEASE HELP!!!!

NHTSA ODI #10723721

69,715 miles · Mar 23, 2015
Fuel/propulsion System

WHILE ON A SHORT SHOPPING TRIP I SUDDENLY HEARD A LOUD RATTLING/BUZZING NOISE COMING FROM UNDERNEATH THE VEHICLE. I DROVE TO MY LOCAL CAR REPAIR WHERE THEY NOTICED WHILE I WAS PULLING INTO THEIR DRIVEWAY THAT THE TRUCK FUEL TANK WAS BOUNCING DANGEROUSLY AND WAS ON THE VERGE OF FALLING OFF. BOTH THE FUEL TANK HOLDER ( A LARGE ST…

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WHILE ON A SHORT SHOPPING TRIP I SUDDENLY HEARD A LOUD RATTLING/BUZZING NOISE COMING FROM UNDERNEATH THE VEHICLE. I DROVE TO MY LOCAL CAR REPAIR WHERE THEY NOTICED WHILE I WAS PULLING INTO THEIR DRIVEWAY THAT THE TRUCK FUEL TANK WAS BOUNCING DANGEROUSLY AND WAS ON THE VERGE OF FALLING OFF. BOTH THE FUEL TANK HOLDER ( A LARGE STEEL PLATE ) AND THE FUEL TANK STRAP HAD RUSTED THRU AND WERE NO LONGER SUPPORTING THE TANK. I SHUDDER TO THINK WHAT MIGHT HAVE HAPPENED IF THE TANK HAD FALLEN. ADDING INSULT TO INJURY, THIS VEHICLE WAS IN FOR A RECALL ON 2/13/12 FOR REPAIR OF RUST ON THE FRAME AT MILES 52449 ). ON 6/18/13 IT WAS IN FOR ANOTHER RECALL TO FIX RUST ON THE REAR TIRE CARRIER WHICH WAS REPLACED ( AT MILES 61103 ). AT NEITHER OF THESE RECALLS WAS I TOLD OF EXCESS RUST ON THE TANK HOLDER AND YET WITH ADDITIONAL MILEAGE OF 8612 MILES BOTH THE FUEL TANK STRAP AND HOLDER FAILED. THIS MISHAP COULD HAVE CAUSED A DISASTER. *TR

NHTSA ODI #10701148

Official recalls

3

12V542000 · Tires:temporary/emergency Spare Tire

Nov 23, 2012

Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.

Consequence & remedy

Consequence: Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Remedy: Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

05V225000 · Suspension:front:control Arm:lower Ball Joint

May 17, 2005

ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Consequence & remedy

Consequence: THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

04V214000 · Seat Belts:front

May 5, 2004

CERTAIN PICKUP TRUCKS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, 'SEAT BELT ASSEMBLIES.' THE DRIVER'S SIDE SEAT BELT HAS INCORRECT MARKINGS.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE STANDARD.

Remedy: DEALERS HAVE REPLACED THE SEAT BELTS. NO VEHICLES WERE SOLD TO CONSUMERS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.