Service Brakes. Review the 76 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Hybrid Propulsion System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

34 crash reports7 fire reports6 injury reports

What owners actually said

370 reports

98,958 miles · Nov 13, 2014

Service Brakes

ABS BRAKE ACCUMULATOR FAILURE AT 98,958 MILES. DEALER WANTS $3000 FOR REPAIR. IT LOOKS LIKE ALL 2006 HIGHLANDER HYBRIDS, SOME LEXUS MODELS ARE IMPACTED. TOYOTA KNOWS WHAT IS GOING ON AND THEY HAVE EVEN REDESIGNED THE ACCUMULATOR FOR THE NEW HIGHLANDER WITH A DIFFERENT PART NUMBER. TOYOTA WILL NOT ISSUE A RECALL DUE TO THE SIGNIF…

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NHTSA ODI #10654720

91,500 miles · Sep 27, 2014

Service Brakes

I ALREADY REPLACE THE BRAKE ACTUATOR WITH A COST OF $2,600.00, AFTER A YEAR IT FAIL AGAIN. AS RESEARCHING IN THE INTERNET I FOUND OUT THIS IS A MAJOR PROBLEM WITH THE 2006 HIGHLANDER HYBRID. ALL THE WARNING LIGHTS CAME ON. THE ACTUATOR IS PRIMING EVERY 15 SECONDS. *TR

NHTSA ODI #10639563

Mileage unknown · Sep 22, 2014

Visibility

BOTH REAR WINDOWS KEEP COMING OFF TRACK. *TR

NHTSA ODI #10638217

58,160 miles · Sep 16, 2014

Service BrakesVehicle Speed ControlCrash

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TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT WHILE TRAVELING APPROXIMATELY 20 MPH, THE BRAKE PEDAL WAS APPLIED AND FAILED TO RESPOND. AS A RESULT, THE CONTACT CRASHED INTO A PLANTER POT. A POLICE REPORT WAS NOT FILED AND THERE WERE NO INJURIES REPORTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 11V112000 (VEHICLE SPEED CONTROL) AND NHTSA CAMPAIGN ID NUMBER: 10V499000 (SERVICE BRAKES, HYDRAULIC ).THE APPROXIMATE FAILURE MILEAGE WAS 58,160.

NHTSA ODI #10633557

90,000 miles · Sep 9, 2014

Service BrakesVehicle Speed Control

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IN JUNE 2014 WE HEARD A SQUEAKING NOISE WHEN WE PUT THE CAR IN DRIVE AND THE BRAKES WERE APPLIED WHILE WE WERE ON A TRIP. TWO DAYS AFTER WE RETURNED THE"CHECK VSC SYSTEM" CAME ON AND THE CAR WOULD NOT START.. THE DEALER SAID IT WAS DUE TO THE BATTERY. WE REPLACED IT AND THE WARNING LIGHT WENT AWAY. HOWEVER, THREE MONTHS LATER THE NOISE IS BACK. THE DEALER (DIFFERENT ONE) SAID THE BRAKE ACTUATOR NEEDS REPLACEMENT. VERY EXPENSIVE REPAIR COSTING $3,600. AFTER DOING RESEARCH, I SAW MANY COMPLAINTS (AND A RECALL) FOR THIS DEFECTIVE PART IN OTHER TOYOTA VEHICLES. TOYOTA NEEDS TO DO A RECALL FOR THE HIGHLANDER AS WELL. OUR CAR HAS BEEN METICULOUSLY MAINTAINED. WE BOUGHT IT NEW. VERY UNHAPPY. *TR

NHTSA ODI #10631940

Mileage unknown · Aug 4, 2014

Electronic Stability Control (esc)Service Brakes

TOOK 2006 TOYOTA HYBRID HIGHLANDER IN FOR A POPPING SOUND AND VSC LIGHT , ABS BRAKE LIGHTS ON. THE TOYOTA DEALER TOLD ME IT NEEDED A NEW ABS ACCUMULATOR FOR $ 28881.71 . I WAS TOLD THIS WAS DANGEROUS THAT BRAKES COULD FAIL !!! UPON LOOKING I FIND THIS TO BE A PROBLEM WITH OTHERS ... TIME FOR A RECALL !!!!!!!!!! *TR

NHTSA ODI #10618829

184,000 miles · Jul 9, 2014

Service Brakes

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MY 2006 HIGHLANDER HYBRID HAS BEEN MAKING A SQUEAKING NOISE AT THE END OF A MODERATELY HARD STOP. IT ALSO MAKES THE SAME SOUND SOMETIMES WHEN BEGINNING TO MOVE AFTER START-UP AND THE BRAKES ARE RELEASED. I TOOK MY VEHICLE TO A SHOP TO HAVE THEM INSPECT THE PROBLEM. THEY SAID IT WAS THE ABS ACTUATOR CONTROL MODULE MAKING THE NOISE. THE SERVICE REPRESENTATIVE SAID THAT TOYOTA IS AWARE OF THE PROBLEM AND THERE IS A TECHNICAL SERVICE BULLETIN REGARDING IT, BUT THEY HAVE DONE NOTHING TO CORRECT THE PROBLEM. THEY ALSO SAID THAT ANY PROBLEM INVOLVING THE ABS SYSTEM WAS A POTENTIAL HAZARD IF THE BRAKES FAILED COMPLETELY AS A RESULT. AT THIS POINT, I DON'T KNOW IF I SHOULD CONTINUE DRIVING THE VEHICLE. THE PART IS OVER $2700 TO REPLACE. WITH LABOR, THE COST IS ABOUT $3200. I READ ONLINE THAT ABS ACTUATORS HAVE BEEN AN ISSUE IN HIGHLANDER HYBRIDS, BUT NOTHING HAS BEEN DONE BY TOYOTA. *TR

NHTSA ODI #10609484

86,000 miles · Jun 24, 2014

Exterior Lighting

BOTH DRIVER AND PASSENGER HEADLIGHTS ARE MELTED, BURNED AND GREY IN FRONT OF THE DAYTIME RUNNING LIGHT BULBS. GOOGLE SEARCH INDICATES THAT IT IS A FAIRLY COMMON ISSUE. CALLED TOYOTA AND WAS TOLD THAT THERE WAS NOTHING THEY WOULD DO TO CORRECT THE ISSUE. *TR

NHTSA ODI #10605642

119,167 miles · Jun 16, 2014

Electrical SystemEngineVehicle Speed Control

WHILE DECELERATING TO TURN INTO OUR DRIVE WAY THE VEHICLE RAPIDLY ACCELERATED. WE WERE ABLE TO GET IT STOPPED BY USING THE BRAKES, ENDING UP IN THE YARD/SIDEWALK. THERE WERE APPROXIMATELY 10 FEET OF SKID MARKS. THE ENGINE WAS RACING WHILE THE BRAKES WERE BEING APPLIED. THE FLOOR MAT WAS NOT INVOLVED. THE INCREASED ENGIN…

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NHTSA ODI #10598449

12,000 miles · Jun 13, 2014

Service Brakes

STEP ON BRAKE PEDAL, HIT A SMALL BUMP IN ROAD, BRAKES LET GO FOR A SECOND AND THEN GRAB. IT'S LIKE YOU HIT A PATCH OF ICE. THIS HAS BEEN HAPPENING SINCE I GOT THE CAR. I WENT ONTO THE EDMUNDS FORUM HTTP://FORUMS.EDMUNDS.COM/DISCUSSION/5357/TOYOTA/HIGHLANDER-HYBRID/HIGHLANDER-HYBRID-BRAKE-PROBLEMS/P5 AND COUNTED OVER 350 EXACT…

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NHTSA ODI #10598043

Official recalls

13V396000 · Hybrid Propulsion System: Inverter

Sep 4, 2013

Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.

Consequence & remedy

Consequence: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.

11V539000 · Engine And Engine Cooling

Nov 9, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.

Consequence & remedy

Consequence: IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

11V342000 · Electrical System

Jun 29, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006-2007 HIGHLANDER HYBRID AND LEXUS RX400H PASSENGER CARS MANUFACTURED FROM FEBRUARY 16, 2005, THROUGH AUGUST 30, 2006. A MODULE INSIDE THE INVERTER MODULE MAY CONTAIN INADEQUATELY SOLDERED TRANSISTORS THAT DURING HIGH-LOAD DRIVING, MAY BE DAMAGED BY HEAT CAUSED BY THE LARGE CURRENT. IF THIS OCCURS, VARIOUS WARNING LAMPS, INCLUDING THE MALFUNCTION INDICATOR LAMP, SLIP INDICATOR LIGHT, BRAKE SYSTEM WARNING LIGHT, AND MASTER WARNING LIGHT, WILL BE ILLUMINATED ON THE INSTRUMENT PANEL.

Consequence & remedy

Consequence: THE VEHICLE MAY ENTER A FAIL-SAFE/LIMP-HOME MODE THAT LIMITS THE DRIVABILITY OF THE VEHICLE. IT IS POSSIBLE THAT THE HYBRID SYSTEM WILL SHUT DOWN WHILE THE VEHICLE IS BEING DRIVEN, CAUSING THE VEHICLE TO STALL UNEXPECTEDLY, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA/LEXUS MAILED AN INTERIM OWNER NOTIFICATION ON JULY 19, 2011 TO ADVISE OWNERS OF THIS RECALL AND THE FACT THAT THEY WILL RECEIVE A FUTURE NOTICE WHEN PARTS BECOME AVAILABLE TO COMPLETE REPAIRS. TOYOTA DEALERS WILL INSPECT THE HYBRID INVERTER PRODUCTION NUMBER TO DETERMINE WHETHER THE INVERTER CONTAINS SUSPECT TRANSISTORS AND REPLACE THE MODULE FREE OF CHARGE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

11V112000 · Vehicle Speed Control:accelerator Pedal

Feb 24, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.

Consequence & remedy

Consequence: IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

09V223000 · Equipment:other:labels

Jun 15, 2009

TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."

Consequence & remedy

Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

06V253000 · Vehicle Speed Control:accelerator Pedal

Jul 13, 2006

ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.

Consequence & remedy

Consequence: THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

PE11005 · Hybrid Inverter Failure - Vehicle Stall

Opened Feb 15, 2011 · Closed Jul 20, 2011

Status: closed (inferred from source dates) · Hybrid Propulsion System: Inverter

In a June 29, 2011 letter to NHTSA, Toyota submitted a Defect Information Report regarding a safety recall of certain Toyota Highlander Hybrid and Lexus RX400h vehicles to address a defect condition with the hybrid inverter assembly (NHTSA Recall No. 11V-342).Toyota's letter identified a defect related to inadequately soldered transistors on the Intelligent Power Module (IPM) of some of the subject vehicles that could result in sudden loss of power while driving.Toyota's remedy procedure instructs dealers to inspect the hybrid inverter production number to determine if the inverter contains suspect transistors.If so, the dealer will replace the IPM.The recall covers approximately 45,528 model year (MY) 2006 and 2007 Toyota Highlander Hybrid vehicles manufactured from February 16, 2005 through August 29, 2006 and approximately 36,745 MY 2006 and 2007 Lexus RX400h vehicles manufactured from February 23, 2005 through August 30, 2006.This Preliminary Evaluation is closed.

RQ10003 · Unintended And Uncontrolled Acceleration

Opened Feb 16, 2010 · Closed Mar 1, 2011

Status: closed (inferred from source dates) · Electrical System:software; Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Additional source detail variants (6)

Electrical System:software

Vehicle Speed Control:accelerator Pedal