Service Brakes. Review the 76 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Hybrid Propulsion System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

34 crash reports7 fire reports6 injury reports

Electrical System complaints

74 reports

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115,000 miles · Dec 22, 2011

Electrical System

TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. THE CONTACT WAS DRIVING 30 MPH WHEN THE VEHICLE STALLED WITH THE ILLUMINATION OF THE CHECK HYBRID AND VRC SYSTEM WARNING LIGHTS. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR A DIAGNOSTIC TEST. THE TEST RESULT SHOWED A DEFECT IN THE HYBRID BATTERY. THE CONTACT DID NOT AUT…

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NHTSA ODI #10441019

Mileage unknown · Nov 15, 2011

Electrical System

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TOYOTA IS NOT FOLLOWING CRA (CORRECTIVE REPAIR ACTION) FOR PRE-NOTIFICATION REMEDIES. ACCORDING TO THE DEFECT INFORMATION REPORT DATED JUNE 29, 2011 REGARDING INVERTER FAILURE RECALL, ITEM 7 "THE OWNER LETTER WILL INSTRUCT VEHICLE OWNERS WHO HAVE PAID TO HAVE THIS CONDITION REMEDIED PRIOR TO THIS CAMPAIGN TO SEEK REIMBURSEMENT PURSUANT TO TOYOTA'S GENERAL REIMBURSEMENT PLAN." HOWEVER, THE 'INTERIM' RECALL NOTIFICATION LETTER TO OWNERS DID NOT SUPPLY INSTRUCTIONS TO VEHICLE OWNERS WHO PAID TO HAVE THE CONDITION REMEDIED. THE INVERTER IN MY 2006 TOYOTA HIGHLANDER HYBRID FAILED. I REPLACED THE INVERTER AT MY OWN EXPENSE. I CONTACTED TOYOTA MOTORS CORP CUSTOMER CARE AND THEY REQUESTED THAT I HAVE THE VEHICLE INSPECTED TO DOCUMENT THE REPAIR WAS COMPLETED, MAIL OR FAX THE PAID INVOICE FOR THE INVERTER, PROOF OF OWNERSHIP AND THE INSPECTION REPORT IN FOR PAYMENT. THIS INFORMATION WAS FAXED AND SENT VIA US MAIL ON OCTOBER 19, 2011. I WAS CONTACTED VIA PHONE BY TOYOTA MOTORS CORP ON 11/10/11 AND WAS INFORMED THAT MY CLAIM WAS DENIED BECAUSE "TOYOTA DOES NOT HAVE A RECALL" ON THE INVERTER . I REFERRED THE TOYOTA REPRESENTATIVE TO THE NHTSA WEBSITE. I WAS TOLD MY CLAIM WAS DENIED BECAUSE THE LETTER WAS AN 'INTERIM LETTER" AND NOT A RECALL. I WAS INFORMED THAT BECAUSE THE PART IS NOT OFFICIALLY RECALLED, I WOULD NEED TO WAIT UNTIL IT WAS OFFICIAL BECAUSE TOYOTA DOES NOT HAVE A REMEDY FOR THE FAILURE. MY CONCERN IS THAT THE 'INTERIM' LETTER IS ALMOST 4 MONTHS OLD AND TOYOTA DOES NOT OFFER RELIEF TO OWNERS. FURTHER, I AM VERY CONCERNED THAT THE TOYOTA REPRESENTATIVE TOLD ME REPEATEDLY THAT THEY DO NOT HAVE A RECALL ON THIS PART. *TR

NHTSA ODI #10435997

92,100 miles · Oct 12, 2011

Electrical SystemEngine And Engine CoolingHybrid Propulsion System

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I WAS PULLING INTO OUR DRIVEWAY AND WHEN I PRESSED THE ACCELERATOR, THE CAR STOPPED AND BEGAN TO ROLL BACKWARDS. ALL OF THE WARNING LIGHTS CAME ON ALONG WITH A WARNING ON THE LCD PANEL THAT STATED "CHECK HYBRID SYSTEM" AND "CHECK VSC". IT WAS TOWED TO A TOYOTA DEALERSHIP. THEY INDICATED THAT THE HYBRID INVERTER AND ESU HAD FAILED AND THEY REPLACED THEM. THE VEHICLE STILL DISPLAYED SEVERAL WARNINGS AND AFTER SEARCHING FOR ALMOST 1 WEEK, THEY DETERMINED THAT THE POWER STEERING ESU WAS ALSO BAD ALTHOUGH THIS WAS NOT THE CASE PRIOR TO THE HYBRID FAILURE. THEY SAID THAT THE 12 VOLT BATTERY ALSO NEEDED REPLACING ALTHOUGH IT WAS ONLY 8 MONTHS OLD AND WAS PURCHASED AT THE DEALERSHIP. WHEN I ASKED HOW THIS COULD HAVE HAPPENED, I WAS TOLD THAT THE VEHICLE MUST HAVE BEEN STRUCK BY LIGHTNING! OCTOBER 1, 2011 IN OUR STATE WAS A BEAUTIFUL, CLEAR DAY AS IT HAD BEEN FOR A WHILE. I SUGGESTED THAT THE INVERTER AND ESU FAILURE CAUSED THE POWER STEERING ESU FAILURE, NOT A PHANTOM LIGHTNING STRIKE. MY VEHICLE IS CURRENTLY STILL AT THE DEALERSHIP AS I AWAIT THEIR REPLY. HYBRID COMPONENTS ARE COVERED UNDER THE EXTENDED HYBRID WARRANTY BUT THE STEERING ESU IS NOT AND WILL COST $1,000 TO REPLACE UNLESS TOYOTA WILL ACCEPT THAT THE FAILURE OF THE HYBRID COMPONENTS COULD HAVE CAUSED A POWERFUL ELECTRICAL SURGE THAT DAMAGED THE POWER STEERING ECU AS WELL AS THE 12 VOLT BATTERY. *KB

NHTSA ODI #10429648

120,000 miles · Oct 8, 2011

Electrical SystemElectronic Stability Control (esc)Vehicle Speed Control

DRIVING THE UPPER ROADWAY OF THE QUEENSBORO 59TH ST BRIDGE THE CAR JUST DIED. FLASHING ON THE PANEL READ CHECK THE VSC SYSTEM WAITED FOR A TOW AROUND A DANGEROUS CURVE, WE COULD HAVE BEEN KILLED. OTW TO THE TOYOTA DEALER TO SEE IF THEY WILL HONOR THE RECALLED INVERTER PART. *TR

NHTSA ODI #10429161

114,500 miles · Sep 7, 2011

Electrical SystemEngine And Engine Cooling

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THERE HAVE BEEN FOUR INCIDENTS WITH THIS VEHICLE IN WHICH THE HYBRID SYSTEM SHUTTING DOWN. THE FIRST THREE TIMES THE VEHICLE WAS FINE WHEN I TURNED IT OFF, BUT WOULD NOT RESTART. WITH ALL THREE OF THESE INCIDENTS THE VEHICLE WOULD RESTART WITH NO ISSUES AFTER A FEW HOURS. THE CSV AND THE CHECK HYBRID SYSTEM LIGHTS AS WELL AS MOST OF THE PANEL LIGHTS WOULD COME ON. THE DEALERSHIP CHECKED IT TWO TIMES AND SAID IT WAS FINE. IN THE MOST RECENT EVENT, I WAS WAITING AT THE BOTTOM OF A DRIVEWAY. WHEN I WENT TO PROCEED I PRESSED THE ACCELERATOR AND THE ENGINE MADE A LOUD SOUND THAT SEEMED EQUIVALENT TO IT RUNNING AT A HIGH RPM. THE CAR WOULD NOT GO FORWARD OR REVERSE. I TURNED THE CAR OFF AND THEN ON AGAIN, IT MADE THE SAME SOUND AND AGAIN DID NOT MOVE. THE CSV AND THE "CHECK HYBRID SYSTEM" LIGHTS AS WELL AS THE PANEL LIGHTS CAME ON. I ROLLED THE CAR OUT OF THE DRIVEWAY AND TURNED IT OFF AGAIN. DUE TO THE PREVIOUSLY DESCRIBED HISTORY OF THE CAR, I CHOSE TO WAIT AN HOUR BEFORE TRYING TO RESTART IT. AFTER WAITING AN HOUR, I ATTEMPTED TO RESTART THE CAR AND THE EXACT SAME THINGS HAPPENED. AFTER PUTTING THE CAR ON THE SCOPE THE DEALERSHIP COULD NOT DETERMINE THE PROBLEM. I WAS CALLED AFTER TWO DAYS OF THE DEALER RUNNING MANY TESTS AND TOLD IT WAS THE INVERTER. THE PRICE QUOTED TO ME WAS $8000. I INSISTED THAT THEY NEEDED TO LOOK INTO THE TOYOTA RECALL OF THE HYBRID INVERTERS. I WAS TOLD MY VEHICLE WAS CHECKED BY ANOTHER DEALERSHIP ON AUGUST 15,2011, AND IT WAS "CLEARED." I ASKED THEM TO RECHECK THIS RECALL TO SEE IF MY CAR FIT INTO THE CATEGORY. I WAS INFORMED THEY WERE NOT GOING TO RECHECK IT, BUT THEY WOULD INSTEAD CONTACT TOYOTA. HAD THIS HAPPENED WHILE I WAS DRIVING UP OR DOWN MY DRIVEWAY, I WOULD MOST CERTAINLY WOULD HAVE GONE OVER THE 50 FOOT EMBANKMENT ON MY DRIVEWAY OR THE CLIFF DIRECTLY ACROSS THE STREET FROM MY HOUSE. *TR

NHTSA ODI #10424023

79,950 miles · Aug 1, 2011

Electrical SystemHybrid Propulsion System

WHILE DRIVING THROUGH VIRGINIA FOOTHILLS, THE ENTIRE ELECTRICAL SYSTEM ON MY HYBRID STOPPED WORKING. I HAD SIGNIFICANTLY REDUCED BRAKING ABILITY, NO POWER STEERING AND WAS IN HEAVY TRAFFIC. THIS COULD HAVE BEEN A VERY SERIOUS INCIDENT IF I HAD TO STOP FOR AN EMERGENCY. I SLOWLY PULLED OVER SHUT THE SYSTEM DOWN AND AFTER A WHILE …

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NHTSA ODI #10416587

79,072 miles · Jul 13, 2011

Electrical System

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TL* THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. IN JULY 2010, THE CONTACT WAS TRAVELING 35 MPH, WHEN SHE HEARD A LOUD POPPING NOISE AND SHE ALSO NOTICED THAT THE CHECK HYBRID SYSTEM WARNING LIGHT ILLUMINATED. THE VEHICLE SUDDENLY LOST ALL POWER WHERE IT WAS TOWED TO A DEALER. THE DEALER INSPECTED THE VEHICLE AND INFORMED THE CONTACT THAT THE INVERTER ASSEMBLY FAILED. THE VEHICLE WAS REPAIRED. IN JULY 2011, THE CONTACT EXPERIENCED THE SAME FAILURE WHEN SHE HEARD A LOUD POPPING NOISE AND THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO THE DEALER AND THE CONTACT WAS INFORMED THAT THE INVERTER ASSEMBLY FAILED AGAIN. THE MANUFACTURER WAS NOTIFIED AND INFORMED THE CONTACT THAT HER VIN WAS NOT INCLUDED IN RECALL NUMBER: 11V342000 (ELECTRICAL SYSTEM). THE VEHICLE WAS AWAITING REPAIRS. THE CURRENT MILEAGE WAS 98,600. THE APPROXIMATE FAILURE MILEAGE WAS 79,072. UPDATED 09/15/11 *BF THE CONSUMER STATED TOYOTA FINALLY ADMITTED THE VEHICLE WAS APART OF A RECALL. THE INVERTER ASSEMBLY WAS REPLACED FOR THE SECOND TIME. HOWEVER, THE ACTUAL PART THAT WAS RECALL, WOULD NOT BE AVAILABLE UNTIL THE JANUARY 2012. UPDATED 11/18/11

NHTSA ODI #10412182

7,270 miles · May 12, 2011

Electrical SystemPower Train

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WHILE DRIVING AT SPEED ON THE HIGHWAY THE INVERTER/CONVERTER FAILED THE VEHICLE WAS COASTED TO A STOP ON THE HIGHWAY SHOULDER. NOW AGAIN ON 04/28/2011 WITH 88,856 MILES ON THE VEHICLE THE SAME FAILURE HAS OCCURRED WHILE ACCELERATION UP-HILL ON THE HIGHWAY AT ABOUT 40 MPH. MOST OF THE DAMAGED COMPONENTS (INVERTER/CONVERTER & AN ECU) WHERE COVERED BY WARRANTY. I AM VERY CONCERNED ABOUT THE SAFETY OF THIS VEHICLE AND MY WIFE CONTINUING TO DRIVE IT EVEN THOUGH IT HAS BEEN REPAIRED AGAIN.

NHTSA ODI #10401668

Mileage unknown · May 2, 2011

Electrical SystemUnknown Or Other

ON MAY 2, 2011 THE INVERTER ASSEMBLY BROKE DOWN.

NHTSA ODI #10399060

125,000 miles · Apr 12, 2011

Electrical System

TL*THE CONTACT OWNS A 2006 TOYOTA HIGHLANDER HYBRID. WHILE DRIVING APPROXIMATELY 65 MPH THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO THE DEALER. THE TECHNICIANS STATED THAT THE INVERTER NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 125,000.

NHTSA ODI #10395650

Official recalls

13V396000 · Hybrid Propulsion System: Inverter

Sep 4, 2013

Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.

Consequence & remedy

Consequence: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.

11V539000 · Engine And Engine Cooling

Nov 9, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.

Consequence & remedy

Consequence: IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

11V342000 · Electrical System

Jun 29, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006-2007 HIGHLANDER HYBRID AND LEXUS RX400H PASSENGER CARS MANUFACTURED FROM FEBRUARY 16, 2005, THROUGH AUGUST 30, 2006. A MODULE INSIDE THE INVERTER MODULE MAY CONTAIN INADEQUATELY SOLDERED TRANSISTORS THAT DURING HIGH-LOAD DRIVING, MAY BE DAMAGED BY HEAT CAUSED BY THE LARGE CURRENT. IF THIS OCCURS, VARIOUS WARNING LAMPS, INCLUDING THE MALFUNCTION INDICATOR LAMP, SLIP INDICATOR LIGHT, BRAKE SYSTEM WARNING LIGHT, AND MASTER WARNING LIGHT, WILL BE ILLUMINATED ON THE INSTRUMENT PANEL.

Consequence & remedy

Consequence: THE VEHICLE MAY ENTER A FAIL-SAFE/LIMP-HOME MODE THAT LIMITS THE DRIVABILITY OF THE VEHICLE. IT IS POSSIBLE THAT THE HYBRID SYSTEM WILL SHUT DOWN WHILE THE VEHICLE IS BEING DRIVEN, CAUSING THE VEHICLE TO STALL UNEXPECTEDLY, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA/LEXUS MAILED AN INTERIM OWNER NOTIFICATION ON JULY 19, 2011 TO ADVISE OWNERS OF THIS RECALL AND THE FACT THAT THEY WILL RECEIVE A FUTURE NOTICE WHEN PARTS BECOME AVAILABLE TO COMPLETE REPAIRS. TOYOTA DEALERS WILL INSPECT THE HYBRID INVERTER PRODUCTION NUMBER TO DETERMINE WHETHER THE INVERTER CONTAINS SUSPECT TRANSISTORS AND REPLACE THE MODULE FREE OF CHARGE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

11V112000 · Vehicle Speed Control:accelerator Pedal

Feb 24, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.

Consequence & remedy

Consequence: IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

09V223000 · Equipment:other:labels

Jun 15, 2009

TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."

Consequence & remedy

Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

06V253000 · Vehicle Speed Control:accelerator Pedal

Jul 13, 2006

ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.

Consequence & remedy

Consequence: THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

PE11005 · Hybrid Inverter Failure - Vehicle Stall

Opened Feb 15, 2011 · Closed Jul 20, 2011

Status: closed (inferred from source dates) · Hybrid Propulsion System: Inverter

In a June 29, 2011 letter to NHTSA, Toyota submitted a Defect Information Report regarding a safety recall of certain Toyota Highlander Hybrid and Lexus RX400h vehicles to address a defect condition with the hybrid inverter assembly (NHTSA Recall No. 11V-342).Toyota's letter identified a defect related to inadequately soldered transistors on the Intelligent Power Module (IPM) of some of the subject vehicles that could result in sudden loss of power while driving.Toyota's remedy procedure instructs dealers to inspect the hybrid inverter production number to determine if the inverter contains suspect transistors.If so, the dealer will replace the IPM.The recall covers approximately 45,528 model year (MY) 2006 and 2007 Toyota Highlander Hybrid vehicles manufactured from February 16, 2005 through August 29, 2006 and approximately 36,745 MY 2006 and 2007 Lexus RX400h vehicles manufactured from February 23, 2005 through August 30, 2006.This Preliminary Evaluation is closed.

RQ10003 · Unintended And Uncontrolled Acceleration

Opened Feb 16, 2010 · Closed Mar 1, 2011

Status: closed (inferred from source dates) · Electrical System:software; Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Additional source detail variants (6)

Electrical System:software

Vehicle Speed Control:accelerator Pedal