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2004 Toyota 4RUNNER

Owner reports · Recalls · Investigations

More warning signs than most 4RUNNER years

Owner complaints for the 2004 Toyota 4RUNNER are substantially higher than the model-year median of 58.

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When problems were reported

Mileage at the reported incident

418 reports with mileage · 194 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 309 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 108 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports3 fire reports14 injury reports

Electrical System complaints

20 reports
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123,000 miles · May 23, 2014
Electrical SystemService BrakesCrash

1.) 4RUNNER SAT FOR 10-15 MINUTES WITH RADIO ON (NOT RUNNING) (BATTERY TESTED GOOD/700, 701, 691 OUR OF 75 CA) 2.) 4RUNNER WOULD NOT START, BATTERY ISSUE, AND WAS SUBSEQUENTLY JUMPED. 3.) DROVE 4RUNNER 10 MINUTES, PARKED, TUNED OFF AND STARTED BACK UP JUST FINE. 4.) 4RUNNER SAT FOR 3 HOURS, STARTED 4RUNNER, BUZZER/WARN…

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1.) 4RUNNER SAT FOR 10-15 MINUTES WITH RADIO ON (NOT RUNNING) (BATTERY TESTED GOOD/700, 701, 691 OUR OF 75 CA) 2.) 4RUNNER WOULD NOT START, BATTERY ISSUE, AND WAS SUBSEQUENTLY JUMPED. 3.) DROVE 4RUNNER 10 MINUTES, PARKED, TUNED OFF AND STARTED BACK UP JUST FINE. 4.) 4RUNNER SAT FOR 3 HOURS, STARTED 4RUNNER, BUZZER/WARNING SOUND EMITTED AND BRAKE AND ABS LIGHT WERE ON. 5.) TRIED DISCONNECTING BATTERY TO SEE IF SYSTEM WOULD RESET AFTER SPEAKING TO TOYOTA DEALER TO NO AVAIL. 6.) BACKED 4RUNNER OUT OF PARKING SPOT, LIGHTS AND BUZZER STILL IN EFFECT, AND 4RUNNER HAD NO BREAKS. 7.) TOOK 4RUNNER TO DEALER, DEALER CLEARED CODES, BATTERY TEST, RESET BRAKE SYSTEM, TEST DROVE, ALL WORKED. 8.) DROVE 4RUNNER APPROXIMATELY 10-11 MILES, HIT BRAKES, BRAKES FAILED, ABS AND BRAKE LIGHT ON, WARNING/BUZZER SOUND, CRASH - NO FATALITIES. 9.) CODES FROM DEALER C1223, C1251, C1256; BRAKE FLUID LEVEL GOOD. 10.) DEALER REPLACED ABS AND MASTER CYLINDER. $3,356 REPAIR COST. 11.) DEALER (FROM MULTIPLE DEALERS IN THE ORLANDO, FL MSA) INDICATED THIS IS A COMMON OCCURRENCE AND ONLY BY UNACCEPTABLE ODDS DO YOU AVOID CRASH, DEATH OR SERIOUS INJURY. 12.) TOYOTA HAS NO SAFEGUARDS FOR EARLY INDICATION PROBLEM COULD OR MAY OCCUR. 13.) TOYOTA HAS NO MAINTENANCE SPECIFICATIONS FOR PREVENTING OR RECOGNIZING A POSSIBLE FATAL MALFUNCTION IN THE BRAKING SYSTEM. 14.) TOYOTA HAS NO ECONOMICAL SOLUTION TO RESOLVE/REPLACE THE ABS PUMP/MASTER CYLINDER AND IS IN THE TOP 5 MOST EXPENSIVE PARTS OF THE VEHICLE. 15.) TOYOTA HAS RECEIVED MULTIPLE REPORTS FROM ORLANDO, FL MSA DEALERS FROM WHAT I AM TOLD AND HAS DISREGARDED, NEGLECTED, REFUSED, DECLINED TO ADDRESS. *TR

NHTSA ODI #10593640

112,000 miles · Sep 18, 2013
Electrical System

TL* THE CONTACT OWNS A 2004 TOYOTA 4-RUNNER. THE CONTACT STATED THAT THE VEHICLE STABILITY CONTROL AND THE CHECK ENGINE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE COMPUTER NEEDED TO BE CALIBRATED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE…

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TL* THE CONTACT OWNS A 2004 TOYOTA 4-RUNNER. THE CONTACT STATED THAT THE VEHICLE STABILITY CONTROL AND THE CHECK ENGINE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE COMPUTER NEEDED TO BE CALIBRATED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 112,000.

NHTSA ODI #10544206

7,200,000 miles · Jun 27, 2013
Electrical SystemSeatsVisibility/wiperFire

ON JUNE 20, 2013 APPROX. 10:30-11:00 AM, WALKED IN GARAGE ATTACHED TO HOUSE NOTICE SMELL OF BURN, OPENED DRIVER DOOR AND DISCOVERED THAT THE FRONT PASSENGER DOOR COMPLETELY BURN, FRONT PASSENGER SEAT BURN, PASSENGER SUNVISOR BURNED, CARPET BURNED. NO PREVIOUS PROBLEMS OR TECHNICAL ISSUES, AUTO CHECK UPS DAILY.....CONTACTED INSU…

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ON JUNE 20, 2013 APPROX. 10:30-11:00 AM, WALKED IN GARAGE ATTACHED TO HOUSE NOTICE SMELL OF BURN, OPENED DRIVER DOOR AND DISCOVERED THAT THE FRONT PASSENGER DOOR COMPLETELY BURN, FRONT PASSENGER SEAT BURN, PASSENGER SUNVISOR BURNED, CARPET BURNED. NO PREVIOUS PROBLEMS OR TECHNICAL ISSUES, AUTO CHECK UPS DAILY.....CONTACTED INSURANCE CO. AND NOW THEIR SAYING IT MAY BE FIXABLE OR TOTALED. WOULD APPRECIATE ANY ASSISTANCE IN THIS MATTER [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10522086

131,000 miles · Apr 26, 2012
Electrical SystemEngine And Engine CoolingTraction Control System

WHILE DRIVING, THE CEL (CHECK ENGINE LIGHT) CAME ON AND THE VSC TRAC AND VSC OFF LIGHTS CAME ON AS WELL. APPARENTLY TOYOTA DISABLES VSC WHEN THE CEL IS TRIGGERED. IN MY CASE, THE 2 TIMES IT HAS OCCURRED HAS BEEN DUE TO EMISSIONS RELATED FAILURES (1ST TIME THE CAT FAILED, 2ND TIME ONE OF THE O2 SENSORS FAILED). IN THE 1ST CASE,…

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WHILE DRIVING, THE CEL (CHECK ENGINE LIGHT) CAME ON AND THE VSC TRAC AND VSC OFF LIGHTS CAME ON AS WELL. APPARENTLY TOYOTA DISABLES VSC WHEN THE CEL IS TRIGGERED. IN MY CASE, THE 2 TIMES IT HAS OCCURRED HAS BEEN DUE TO EMISSIONS RELATED FAILURES (1ST TIME THE CAT FAILED, 2ND TIME ONE OF THE O2 SENSORS FAILED). IN THE 1ST CASE, I IMMEDIATELY TOOK THE VEHICLE TO THE DEALERSHIP AS I WAS APPROACHING THE END OF THE EMISSIONS WARRANTY. THEY MADE THE REPAIRS AND CLEARED ALL THE CODES SO WASN'T AWARE THAT THE VSC SYSTEM WAS ACTUALLY DISABLED. THE 2ND TIME (O2 FAILURE) I REPLACED THE FAILED O2 SENSOR, THE CEL HAS CLEARED, HOWEVER THE VSC LIGHTS ARE STILL ON AND VSC IS DISABLED. I HAVE SERIOUS CONCERNS THAT TOYOTA DISABLES KEY SAFETY SYSTEMS DUE TO EMISSIONS RELATED FAILURES ESPECIALLY GIVEN THE INHERENT STABILITY PROBLEMS WITH SUV'S. IF I'M ON A TRIP WITH MY FAMILY AND AN O2 SENSOR FAILS, OR A CATALYTIC CONVERTER FAILS, OR THE GAS CAP FAILS, KEY SAFETY SYSTEMS THAT HELP KEEP MY FAMILY AND I SAFE SHOULD NOT BE DISABLED! I THINK THIS DESERVES AN INVESTIGATION. *TR

NHTSA ODI #10456633

165,931 miles · Aug 12, 2011
Electrical SystemService Brakes, HydraulicUnknown Or Other

THE EVENING OF 8/10/11 AS I WAS LEAVING WORK, I TURNED THE VEHICLE ON AND A HIGH PITCHED ALARM-TYPE SOUND STARTED; VSC LIGHT, BRAKE LIGHTS CAME ON. AT THIS POINT, I ASKED A NEAR BY SUPERVISOR TO TAKE A LOOK AT THE VEHICLE; UPON INSPECTION HE DID NOT FIND ANYTHING OUT OF PLACE. HE TEST DROVE THE VEHICLE AROUND A COUPLE OF PARKING…

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THE EVENING OF 8/10/11 AS I WAS LEAVING WORK, I TURNED THE VEHICLE ON AND A HIGH PITCHED ALARM-TYPE SOUND STARTED; VSC LIGHT, BRAKE LIGHTS CAME ON. AT THIS POINT, I ASKED A NEAR BY SUPERVISOR TO TAKE A LOOK AT THE VEHICLE; UPON INSPECTION HE DID NOT FIND ANYTHING OUT OF PLACE. HE TEST DROVE THE VEHICLE AROUND A COUPLE OF PARKING SPACES AS I WATCHED. HE STOPPED THE VEHICLE AND ASKED IF I HAD BEEN HAVING BRAKE ISSUES. HE THEN ASKED ME TO TEST IT TO SEE IF MY BRAKES NORMALLY RESPONDED AS THEY DID WITH HIM. WHEN I GOT INTO THE VEHICLE TO TEST DRIVE, I ALSO WENT ACROSS A FEW PARKING SPACES BUT WHEN I GOT READY TO BRAKE, THE BRAKES TOTALLY FAILED. THE CURB OF THE END PARKING SPACE STOPPED THE VEHICLE, IT CAME TO REST AND THE TRUCK WAS LATER TOWED TO TOYOTA DEALERSHIP. ON 8/11/11, TOYOTA DEALERSHIP CALLED ME AND STATED THAT THE SKID CONTROL ACTUATOR/ECU ASSEMBLY NEEDED TO BE REPLACED WHICH WOULD COST $3,000.

NHTSA ODI #10420152

Mileage unknown · May 4, 2011
Electrical SystemTires

2004 TOYOTA 4 RUNNER. CONSUMER STATES PROBLEM WITH THE TIRE PRESSURE SENSOR *TGW THE CONSUMER STATED AFTER HE LEFT THE DEALER, THE TAC LIGHT AND ANOTHER TROUBLE LIGHT ILLUMINATED ON THE DASHBOARD.

NHTSA ODI #10399040

Mileage unknown · Mar 11, 2010
Electrical SystemTires

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) I AM AN ORIGINAL OWNER OF A 2004 TOYOTA 4RUNNER, SPORT EDITION. TWO SAFETY ISSUES: 1) DURING THE FALL OF 2009 ON THE WAY BACK FROM FRANKLIN VA, I EXPERIENCE A CONTINUOUS ACCELERATION AFTER MY FOOT WAS REMOVED FROM THE GAS PADDLE, SP…

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INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) I AM AN ORIGINAL OWNER OF A 2004 TOYOTA 4RUNNER, SPORT EDITION. TWO SAFETY ISSUES: 1) DURING THE FALL OF 2009 ON THE WAY BACK FROM FRANKLIN VA, I EXPERIENCE A CONTINUOUS ACCELERATION AFTER MY FOOT WAS REMOVED FROM THE GAS PADDLE, SPEED EXCEEDED 80 MPH AND AFTER TAPPING THE GAS AND PULLING UP ON THE GAS PADDLE, THE SPEED RETURNED TO NORMAL AND I WAS ABLE TO REGAIN CONTROL OF THE 4RUNNER ' [XXX] 2) AIR MONITORING SYSTEM WARNING LIGHT KEPT GOING OFF, HAVE HAD REPAIRED DURING WARRANTY PERIOD AND IS NOT RESOLVED CURRENTLY MILEAGE: 49,892. *TR

NHTSA ODI #10318834

60,000 miles · Nov 9, 2009
Electrical SystemElectronic Stability Control (esc)Traction Control System

WARNING LIGHTS BEGAN COMING ON AROUND 60,000 MILES OR SO. STARTED WITH THE LOW TIRE PRESSURE LIGHT & NOW HAS PROGRESSED TO THE VSC ON, VSC OFF, ABS WARNING LIGHTS BEING ON ALL THE TIME AND THE LOW TIRE PRESSURE LIGHT IS STILL ON. I HAVE TAKEN THIS VEHICLE INTO 2 DIFFERENT DEALERS TO BE FIXED FOR 40,000 MILES OR AROUND 3 YEARS …

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WARNING LIGHTS BEGAN COMING ON AROUND 60,000 MILES OR SO. STARTED WITH THE LOW TIRE PRESSURE LIGHT & NOW HAS PROGRESSED TO THE VSC ON, VSC OFF, ABS WARNING LIGHTS BEING ON ALL THE TIME AND THE LOW TIRE PRESSURE LIGHT IS STILL ON. I HAVE TAKEN THIS VEHICLE INTO 2 DIFFERENT DEALERS TO BE FIXED FOR 40,000 MILES OR AROUND 3 YEARS WHICH AMOUNTS TO MULTIPLE TRIPS TO THE DEALER, WAITING WHILE THEY WORK ON IT OR GOING WITHOUT A VEHICLE FOR DAYS AT A TIME WHILE THEY TRY TO FIGURE OUT WHAT IS WRONG. THEY HAVE REPLACED ABS SENSORS, ENGINE COMPUTERS, BRAKES, SPEED SENSOR WIRES, RESET COMPUTERS, ORDERED NEW VALVE STEMS FOR THE TIRES. I CAN GET ONLINE & FIND THOUSANDS OF COMPLAINTS REGARDING THE SAME ISSUE IN TOYOTAS & LEXUS VEHICLES SINCE AT LEAST 2001. THE DEALERSHIPS LOOK AT ME LIKE I AM THE VERY FIRST & ONLY PERSON TO EVER MENTION THESE PROBLEMS. THE SOLUTIONS ONLINE HAVE RANGED FROM DEFECTIVE MASTER CYLINDER/BRAKE BOOSTER ASSEMBLY, FAULTY IGNITION COIL, O2 SENSORS, VSC COMPUTERS, CATALYTIC CONVERTERS & BRAKE PEDAL SWITCHES. ALSO PROBLEMS WITH THE EXHAUST SYSTEM & ACCELERATION MODULE UNDER THE CONSOLE WAS LISTED AS FIXING THESE ISSUES. WHY HAS THIS ISSUE NOT BEEN ADDRESSED AND/OR FIXED IN 8 YEARS ? THERE HAVE BEEN TIMES WHEN MY BRAKES DID NOT WORK, TIMES WHEN THEY BARELY WORKED, TIMES WHEN I PUT THE BRAKES ON & IT ABRUPTLY PULLS TO THE LEFT OR RIGHT & A COUPLE OF TIMES WHEN MY VEHICLE WOULD NOT ACCELERATE AS I WAS PULLING ACROSS TRAFFIC. AS I READ OF THESE "FREAK" ACCIDENTS LATELY WITH TOYOTAS, I HAVE TO WONDER IF THEY REALLY ARE "FREAK ACCIDENTS". I DO NOT WANT MY FAMILY OR MYSELF TO BE ONE OF THE TOYOTA FATALITIES THIS YEAR OR ANYTIME. WHEN IS SOMETHING GOING TO BE DONE ? HOW MANY MORE INNOCENT PEOPLE HAVE TO DIE ? *TR

NHTSA ODI #10291592

Mileage unknown · Sep 26, 2007
Electrical System

THE SPEEDOMETER NEEDLE STOP WORKING RIGHT AFTER 36,000 MILES ON 2004 TOYOTA 4RUNNER LIMITED EDITION 4 WD. THE NEEDLE WILL WORK AFTER IDLE FOR 2 DAYS UNTIL ENGINE OFF. *TR

NHTSA ODI #10204216

Mileage unknown · Jun 13, 2007
Electrical System

THERE IS A DELAY AND THEN A SUDDEN AND ABRUPT ACCELERATION IN THE VEHICLE A 2004 TOYOTA SUV, VIRTUALLY EVERY TIME DURING SLOW DOWNS IN TRAFFIC AND WHEN MAKING TURNS. THIS CAUSES THE VEHICLE TO JERK AND HAS CAUSED A HOT BEVERAGE TO SPILL ON THE DRIVER, NEARLY CONTRIBUTED TO AN ACCIDENT WHEN THE VEHICLE FAILED TO ACCELERATE WHILE…

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THERE IS A DELAY AND THEN A SUDDEN AND ABRUPT ACCELERATION IN THE VEHICLE A 2004 TOYOTA SUV, VIRTUALLY EVERY TIME DURING SLOW DOWNS IN TRAFFIC AND WHEN MAKING TURNS. THIS CAUSES THE VEHICLE TO JERK AND HAS CAUSED A HOT BEVERAGE TO SPILL ON THE DRIVER, NEARLY CONTRIBUTED TO AN ACCIDENT WHEN THE VEHICLE FAILED TO ACCELERATE WHILE CHANGING LANES, AND WITH PASSENGERS IN THE VEHICLE AT THE TIME CAUSED THE VEHICLE TO SPIN OUT WHILE MAKING A TURN ON A WET ROAD SURFACE - HAD THERE BEEN ANOTHER VEHICLE AT THE INTERSECTION AT THE TIME A CERTAIN COLLISION WOULD HAVE OCCURRED. THE RESULT IS THAT I MUST CONSTANTLY NEGOTIATE THE DEGREE OF PRESSURE ON THE ACCELERATOR IN STOP AND GO TRAFFIC AND WHEN MAKING TURNS. DESPITE ALTERING MY DRIVING HABITS I AM NOT ALWAYS ABLE TO PREVENT THE VEHICLE FROM JERKING AND THE SUDDEN ACCELERATION. THIS PROBLEM IS EXTREMELY FRUSTRATING AND HAS BEEN A DETERRENT FROM LETTING OTHERS DRIVE THE VEHICLE AND BECAUSE OF SAFETY CONCERNS WILL BE A PROHIBITIVE FACTOR IN PERMITTING MY DAUGHTER TO DRIVE THIS VEHICLE WHEN SHE REACHES DRIVING AGE. ULTIMATELY THE VEHICLE WAS CHECKED BY THE DEALER WHERE IT WAS PURCHASED AND THERE DOCUMENTED RESPONSE IS AS FOLLOWS: CONDITION IS NOT ABNORMAL FOR THIS MODEL VEHICLE. BELIEVE DELAY AND HARSHNESS UPON ACCELERATION ATTRIBUTABLE TO DRIVE LINE LASH AND ENGINE LAG DUE TO ELECTRONIC THROTTLE CONTROL. COMMENTS AS A RESULT OF FURTHER PHONE CONVERSATIONS WITH CUSTOMER SERVICE AT THE DEALER WERE ABOUT DESIGN FLAW, WARRANTY NOT APPLICABLE IN THIS SITUATION, NO REPAIR .CURRENTLY AVAILABLE, COULD NOT CORRECT THE PROBLEM - EVEN IF I WERE TO PAY, AWARE OF THE PROBLEM AND CONCERNS BY OTHER DRIVERS, WOULD NOT PROVIDE ANY FURTHER DOCUMENTATION OR ASSISTANCE. *AK

NHTSA ODI #10193125

Official recalls

2

16V065000 · Air Bags:side/window

Feb 5, 2016

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2003-2006 Toyota Land Cruiser and Lexus LX470, 2005-2006 Toyota Tundra and Sequoia, 2004-2006 Toyota 4Runner and Lexus GX470 vehicles equipped with side curtain-shield-air bags. The affected vehicles have an air bag control module that may be improperly programmed, causing the side curtain-shield-air bags to deploy inadvertently.

Consequence & remedy

Consequence: If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Remedy: Toyota will notify owners, and dealers will replace the air bag control module with one that has improved programming, free of charge. The recall began on December 1, 2016. Owners may contact Toyota customer service at 1-888-271-9371. Toyota's number for this recall is G0C and GLB.

11V113000 · Vehicle Speed Control:accelerator Pedal

Feb 24, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 LEXUS LX570, 2003 THROUGH 2009 TOYOTA 4RUNNER, AND 2006 THROUGH 2010 RAV4 VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Consequence & remedy

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: THE REMEDY IS NOW AVAILABLE. THE SAFETY RECALL BEGAN EARLY APRIL 2011. THE REMEDY WILL INVOLVE MODIFICATION OR REPLACEMENT OF THE ACCELERATOR PEDAL AND REPLACEMENT OF ANY TOYOTA ALL-WEATHER FLOOR MAT. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP18002 · Frame Corrosion

Opened Aug 17, 2018 · Closed Mar 18, 2022

Status: closed (inferred from source dates) · Structure:frame And Members

On August 7, 2018, the Office of Defects Investigation (ODI) received a defect petition from Mr. Gary Weinreich alleging premature frame corrosion failure in model year (MY) 2002 - 2006 Toyota 4Runner vehicles. The petitioner based his request upon a corrosion-related front suspension failure he experienced in his MY 2005 Toyota 4Runner, a class action lawsuit settlement involving other Toyota products, and other complaints of underbody corrosion in Toyota 4Runner vehicles that he found in NHTSA?s online complaint database. The petitioner submitted a complaint to NHTSA documenting his experience (NHTSA ID 11098055). On August 17, 2018, ODI opened DP18-002 to evaluate the petitioner?s request. ODI?s evaluation included information provided by the petitioner regarding his vehicle, facts related to the class action lawsuit cited by the petitioner, and consumer complaint data received by NHTSA regarding underbody corrosion in third and fourth-generation Toyota 4Runner vehicles.The undercarriage of the petitioner?s vehicle exhibited severe corrosion damage indicative of seawater immersion. The vehicle?s service history shows that concerns with underbody corrosion were first noted by a Toyota dealer in a multi-point vehicle inspection performed on April 28, 2011. The invoice for that inspection noted ?severe and excessive amount of rust on the undercarriage and on the drive shaft transmission.? Two years later, on October 21, 2013, another multi-point inspection by a Toyota dealer observed further progression of underbody corrosion damage, noting: ?rust on shocks/struts and other components,? ?rust on exhaust system,? ?both splash shields severely rusted,? and ?undercarriage very rusty.? On July 17, 2017, approximately 10 months prior to experiencing the suspension failure incident, an independent repair facility performing routine oil change and brake maintenance informed the Petitioner of a concern with ?excessive frame corrosion? on his vehicle. The service history, severe general corrosion damage, failure age, and environment do not support the petitioner?s allegation of premature corrosion failure.ODI?s analysis of NHTSA complaint data identified fifteen incidents of front lower control arm failure in fourth-generation Toyota 4Runner sport utility vehicles. Two of the failures, including the petitioner?s vehicle, involve vehicles operated in ocean front communities with continuous exposure to aerosolized marine salts and potential exposure to seawater immersion. The remaining thirteen failures all involved vehicles owned or previously registered in states with the greatest use of deicing salts to treat road surfaces in winter months (?Salt states?). On average, the front lower control arm failures occurred after 13.1 years in service in highly corrosive environments. The failure ages and environments do not support the petitioner?s allegation of premature corrosion failure. NHTSA is authorized to issue an order requiring notification and remedy of a defect if the Agency?s investigation shows a defect in design, construction, or performance of a motor vehicle that presents an unreasonable risk to safety. 49 U.S.C. ?? 30102(a)(9), 30118. Since the information before the Agency is not indicative of a vehicle-based defect, it is unlikely that any investigation opened because of granting this petition would result in an order concerning the notification and remedy of a safety-related defect. Therefore, upon full consideration of the information presented in the petition and the potential risks to safety, the petition is denied. The denial of this petition does not foreclose the Agency from taking further action if warranted or the p

RQ10003 · Unintended And Uncontrolled Acceleration

Opened Feb 16, 2010 · Closed Mar 1, 2011

Status: closed (inferred from source dates) · Electrical System:software; Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Additional source detail variants (6)

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.