NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
255 reportsClear category filter141,833 miles · Aug 12, 2014
Structure
TOOK THE VEHICLE IN FOR REGULAR SERVICE (OIL CHANGE, TIRE ROTATION, ETC.) AND WAS INFORMED THAT THE FRAME HAD RUSTED THROUGH IN SEVERAL AREAS. THEY RECOMMENDED TAKING THE VEHICLE TO A TOYOTA DEALER SINCE EXTREME RUST PROBLEMS HAVE BEEN A RECURRING PROBLEM WITH TOYOTA TRUCKS & SUVS. LOOKING ONLINE, I SAW RECALLS FOR THE RUST PR…
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TOOK THE VEHICLE IN FOR REGULAR SERVICE (OIL CHANGE, TIRE ROTATION, ETC.) AND WAS INFORMED THAT THE FRAME HAD RUSTED THROUGH IN SEVERAL AREAS. THEY RECOMMENDED TAKING THE VEHICLE TO A TOYOTA DEALER SINCE EXTREME RUST PROBLEMS HAVE BEEN A RECURRING PROBLEM WITH TOYOTA TRUCKS & SUVS. LOOKING ONLINE, I SAW RECALLS FOR THE RUST PROBLEMS WITH TRUCKS, BUT NO RECALL FOR 4RUNNERS??? I THINK THERE SHOULD BE THE SAME RESPONSIBILITY SHOWN BY TOYOTA FOR THE SAME PROBLEM IN SIMILAR VEHICLES. *TR
NHTSA ODI #10621894
Mileage unknown · Jul 24, 2014
Engine And Engine CoolingStructure
HI, I HAVE A 2000 TOYOTA 4 RUNNER. IT HAS A LITTLE OVER 200K MILES AND I TOOK IT IN FOR SERVICE TO HAVE THE TIMING BELT AND WATER PUMP REPLACED. I DRIVE THE VEHICLE DAILY. THE MECHANIC DID NOT PERFORM THE WORK BECAUSE HE NOTICED THE FRAME HAD RUSTED THROUGH AND RECOMMENDED TO NOT DRIVE THE VEHICLE FOR SAFETY REASONS. HE S…
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HI, I HAVE A 2000 TOYOTA 4 RUNNER. IT HAS A LITTLE OVER 200K MILES AND I TOOK IT IN FOR SERVICE TO HAVE THE TIMING BELT AND WATER PUMP REPLACED. I DRIVE THE VEHICLE DAILY. THE MECHANIC DID NOT PERFORM THE WORK BECAUSE HE NOTICED THE FRAME HAD RUSTED THROUGH AND RECOMMENDED TO NOT DRIVE THE VEHICLE FOR SAFETY REASONS. HE STATED THAT IF THE FRAME DID BEND OR SEPARATE THE VEHICLE WOULD BUCKLE AND THERE WOULD NOT BE ANY CONTROL, ESPECIALLY ON THE EXPRESSWAY. THE MECHANIC RECOMMEND THAT I CHECK TO SEE IF THERE HAS BEEN ANY RECALLS. I DID CHECK TO SEE IF THERE WERE ANY RECALLS AND THERE WAS NOT. I WAS INFORMED THAT THE TOYOTA TUNDRA AND TOYOTA TACOMA HAD SIMILAR ISSUES WITH THE FRAME'S RUSTING THROUGH AND TOYOTA DID A RECALL/BUY BACK FOR THOSE VEHICLES. I WAS ON THE TOYOTA FORUM AND IT SOUNDS LIKE THERE ARE A LOT OF TOYOTA 4 RUNNERS IN THIS SAME CIRCUMSTANCE. I FEEL IF THERE ARE OTHER SIMILAR VEHICLES FROM TOYOTA HAVING THE SAME ISSUE, THEN THEY SHOULD BE INCLUDED IN THE RECALL/BUYBACK PROCESS. THANK YOU. *TR
NHTSA ODI #10616037
Mileage unknown · Jul 18, 2014
Engine And Engine CoolingStructure
TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE FRAME WAS SEVERELY RUSTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE FRAME WAS ENTIRELY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOW…
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TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE FRAME WAS SEVERELY RUSTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE FRAME WAS ENTIRELY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 113,231. DJR UPDATED 10/24/2014*LJ UPDATED 4/20/2015 *JS
NHTSA ODI #10614634
145,000 miles · Jul 18, 2014
Structure
2000 TOYOTA 4RUNNER SR5 WITH 145,000 MILES. AT A REGULAR MAINTENANCE, I WAS SHOWN A PICTURE OF A HOLE IN MY FRAME. RIGHT HAND REAR OF FRAME WHERE LOWER TRAILING ARM BRACKET IS WELDED WAS RUSTED THROUGH WITH SUBSTANTIAL INSTABILITY CONCERNS AND POTENTIAL LOSS OF USE DUE TO INABILITY TO PASS STATE INSPECTION. . OTHERWISE FRAME FIN…
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2000 TOYOTA 4RUNNER SR5 WITH 145,000 MILES. AT A REGULAR MAINTENANCE, I WAS SHOWN A PICTURE OF A HOLE IN MY FRAME. RIGHT HAND REAR OF FRAME WHERE LOWER TRAILING ARM BRACKET IS WELDED WAS RUSTED THROUGH WITH SUBSTANTIAL INSTABILITY CONCERNS AND POTENTIAL LOSS OF USE DUE TO INABILITY TO PASS STATE INSPECTION. . OTHERWISE FRAME FINE AND NO RUST/ROT ON LEFT HAND SIDE FRONT OR REAR. MY 4RUNNER HAS BEEN AN EXCELLENT AND RELIABLE VEHICLE WITH REGULAR MAINTENANCE. IT HAD ONLY A RUST SPOTS ON THE FRONT BUMPER, AND THAT'S ALL! THIS IS OUR FAMILY VEHICLE, AND IS NOT ABUSED. I ONLY HAVE 145,000 MILES AND FEEL STRONGLY THAT A FRAME ON A VEHICLE SHOULD LAST MUCH LONGER, AS IN PAST VEHICLES I'VE OWNED. I HAVE HAD NO PROBLEMS WITH MY 4RUNNER, I DON'T WANT TO JUNK YARD IT OVER A BAD QUALITY FRAME FROM TOYOTA, BUT IT MAY COME TO THIS IF I CAN'T HAVE IT WELDED. TOYOTA NEED TO OWN UP TO THIS ISSUE WITH A RECALL ON THE 4RUNNERS LIKE THEY DID WITH THEIR TRUCKS. SAFETY SHOULD BE FIRST. THIS IS A PRESSING ISSUE AND NEED TO ADDRESSED . *TR
NHTSA ODI #10614529
160,000 miles · Jul 16, 2014
Structure
I TOOK MY 4RUNNER TO MY MECHANIC FOR AN OIL CHANGE TODAY. WHEN ON THE LIFT HE NOTICED THAT THE PASSENGER SIDE FRAME IS RUSTED OUT. HE FELT IT WAS UNSAFE AND NEEDED FIXED OR SCRAPPED ASAP. THIS VEHICLE RUNS GREAT AND I HAVE HAD NO OTHER ISSUES. THIS IS MY DAILY DRIVER AND I ALWAYS HAVE MY FIVE YEAR OLD WITH ME. THIS IS A MAJOR SA…
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I TOOK MY 4RUNNER TO MY MECHANIC FOR AN OIL CHANGE TODAY. WHEN ON THE LIFT HE NOTICED THAT THE PASSENGER SIDE FRAME IS RUSTED OUT. HE FELT IT WAS UNSAFE AND NEEDED FIXED OR SCRAPPED ASAP. THIS VEHICLE RUNS GREAT AND I HAVE HAD NO OTHER ISSUES. THIS IS MY DAILY DRIVER AND I ALWAYS HAVE MY FIVE YEAR OLD WITH ME. THIS IS A MAJOR SAFETY CONCERN. I AM NOT IN THE POSITION TO BUY A NEW VEHICLE RIGHT NOW. IT IS CRAZY THAT TOYOTA RECALLED THE FRAMES FOR TACOMA AND TUNDRA BUT HAVE DONE NOTHING FOR 4RUNNER OWNERS. *TR
NHTSA ODI #10611085
127,000 miles · Jul 1, 2014
Structure
TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE FRAME WAS COMPLETELY CORRODED. THE CONTACT WAS CONCERNED THAT THE FRAME WOULD POSSIBLY FRACTURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 1…
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TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE FRAME WAS COMPLETELY CORRODED. THE CONTACT WAS CONCERNED THAT THE FRAME WOULD POSSIBLY FRACTURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 127,000. UPDATED 10/22/2014*LJ THE CONSUMER STATED THE MANUFACTURER AND THE DEALER WERE CONTACTED. THE DEALER ADVISED THAT THE VEHICLE WAS NOT SAFE TO DRIVE DUE TO EXTENSIVE RUST ON THE FRAME. THE MANUFACTURER DID NOT OFFER ANY ASSISTANCE. UPDATED 04/2/2015 *JS
NHTSA ODI #10607360
173,000 miles · Jun 26, 2014
StructureSuspension
THE VEHICLE FRAME IS DETERIORATING FROM RUST ON THE PASSENGER SIDE OF THE VEHICLE. THIS SEVERE RUST IS PREVALENT AT SUSPENSION ATTACHMENT POINTS; SIGNIFICANTLY WHERE THE RIGHT-SIDE REAR "TRACK BAR" IS ATTACHED. IF THIS WERE TO FAIL, THE REAR AXLE OF THE VEHICLE WOULD BECOME DISCONNNECTED FROM THE VEHICLE UNDOUBTEDLY CAUSING A C…
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THE VEHICLE FRAME IS DETERIORATING FROM RUST ON THE PASSENGER SIDE OF THE VEHICLE. THIS SEVERE RUST IS PREVALENT AT SUSPENSION ATTACHMENT POINTS; SIGNIFICANTLY WHERE THE RIGHT-SIDE REAR "TRACK BAR" IS ATTACHED. IF THIS WERE TO FAIL, THE REAR AXLE OF THE VEHICLE WOULD BECOME DISCONNNECTED FROM THE VEHICLE UNDOUBTEDLY CAUSING A CRASH. FOUND OUT TONIGHT THE FRAME RAIL FORWARD OF THE TRACK BAR HAS ALSO DETERIORATED ON THE BOTTOMSIDE AND IS EXHIBITING NUMEROUS HOLES. THIS CONDITION MAKES THE VEHICLE UNSERVICABLE FROM A SAFETY ASPECT. IT CANNOT BE SAFETY INSPECTED IN NYS ANY LONGER. THIS VEHICLE WAS PUCHASED NEW IN ITHACA, N.Y. THE FRAMEWORK DETERIORATION IS INDICATIVE OF OTHER TOYOTA VEHICLES WITH FRAMES RUSTING AND CAUSING MAJOR STRUCTURAL INTEGRITY ISSUES. TOYOTA HAS DONE DUE DILIGENCE IN SUPPORTING THEIR CUSTOMERS ON THEIR TACOMA AND TUNDRA VEHICLES. THEY PERFORMED FRAME REPLACEMENTS AND A BUYBACK PROGRAM ON THESE. I BELIEVE THEY OUGHT TO DO THE SAME FOR THE 4RUNNERS SEEING THEY ARE A VIRTUAL DUPLICATE OF THE TACOMA TRUCKS' FRAME. THE FACT THAT THE TUNDRA AND TACOMA FRAMES WERE PRODUCED IN USA AND THE 4RUNNER'S FRAMES WERE PRODUCED IN JAPAN DOES NOT HAVE A BEARING ON THIS RUST PROBLEM..IT DOES SHOW AN ENGINEERING DEFICIENCY ON TUNDRA, TACOMA AND 4RUNNER'S FRAME DESIGN. THIS ISSUE IS CAUSING MY FAMILY AN UNDUE FINANCIAL BURDEN. I MOST EMPHATICALLY BELIEVE TOYOTA SHOULD ADDRESS THIS ISSUE. THERE SHOULD BE A RECALL !!. *TR
NHTSA ODI #10606353
128,000 miles · Jun 18, 2014
Structure
TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SHOOK. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE IT WAS DIAGNOSED THAT THE UNDER CARRIAGE WAS SEVERELY CORRODED AND FRACTURED. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE VEHICLE WAS NOT REPA…
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TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SHOOK. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE IT WAS DIAGNOSED THAT THE UNDER CARRIAGE WAS SEVERELY CORRODED AND FRACTURED. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT WAS 128,000. UPDATED 9/2/14*CN THE CONSUMER STATED THE VEHICLE WAS SOLD TO A SERVICE THAT BUYS JUNK CARS FOR A TOTAL OF $600.00. UPDATED 12/17/2014 *JS
NHTSA ODI #10599203
175,400 miles · Jun 1, 2014
StructureSuspension
I AM WRITING TO REPORT A DEFECT IN THE FRAME OF MY 2000 TOYOTA 4RUNNER. I JUST PURCHASED THIS VEHICLE USED FOR MY 16 YEAR OLD DAUGHTER TO DRIVE. INSPECTION BY A CERTIFIED MECHANIC REVEALED THAT THE FRAME EXHIBITS EXTENSIVE RUSTING. THE FRAME HAS RUSTED THROUGH ON THE PASSENGER SIDE BETWEEN THE FRONT AND REAR WHEELS. IT HAS HOL…
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I AM WRITING TO REPORT A DEFECT IN THE FRAME OF MY 2000 TOYOTA 4RUNNER. I JUST PURCHASED THIS VEHICLE USED FOR MY 16 YEAR OLD DAUGHTER TO DRIVE. INSPECTION BY A CERTIFIED MECHANIC REVEALED THAT THE FRAME EXHIBITS EXTENSIVE RUSTING. THE FRAME HAS RUSTED THROUGH ON THE PASSENGER SIDE BETWEEN THE FRONT AND REAR WHEELS. IT HAS HOLES AND HAS SEPARATED ALONG THE BOTTOM WELD. THE MECHANIC WARNED THAT CATASTROPHIC FAILURE IS LIKELY TO OCCUR. *TR
NHTSA ODI #10595363
143,953 miles · May 7, 2014
Structure
BROUGHT VEH IN FOR NHSI, WAS TOLD THAT VEH WOULD NOT PASS AGAIN DUE TO FRAME PERFORATION. THE RUST IS COMING FROM THE INSIDE OUT ON PASSENGER SIDE INNER FRAME RAIL ALONG WHERE THE MUFFLER IS LOCATED. SPOKE TO TOYOTA ON MANY LEVELS AND WAS TOLD BY THEM THAT THERE ARE NO FRAMES AVAILABLE FOR PURCHASE AND THAT THE "CHUCKS" TO BUIL…
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BROUGHT VEH IN FOR NHSI, WAS TOLD THAT VEH WOULD NOT PASS AGAIN DUE TO FRAME PERFORATION. THE RUST IS COMING FROM THE INSIDE OUT ON PASSENGER SIDE INNER FRAME RAIL ALONG WHERE THE MUFFLER IS LOCATED. SPOKE TO TOYOTA ON MANY LEVELS AND WAS TOLD BY THEM THAT THERE ARE NO FRAMES AVAILABLE FOR PURCHASE AND THAT THE "CHUCKS" TO BUILD THE FRAMES WITH HAD BEEN LOST SO TOYOTA WILL NOT BE MAKING ANYMORE. SO I CANNOT FIX THIS PROBLEM PROPERLY IF I WAS TO PAY OUT OF POCKET. PAID A BODY SHOP $650 TO WELD IN A PATCH TO GET ME BY AS I STILL OWE ON IT. TOO BAD TOYOTA WILL NOT RECOGNIZE THIS AS THE SAME ISSUE TACOMA, SEQUOIA, AND TUNDRA HAVE. IF THE FRAME WAS TO SEPARATE @ THE CORROSION SIGHT @ HIGHWAY SPEEDS IT WOULD RESULT IN INJURY AND POSSIBLY DEATH!! *TR
NHTSA ODI #10587094