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2004 Suzuki VL1500

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 3 of 6 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

Fuel System, Gasoline complaints

3 reports
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Mileage unknown · Apr 7, 2009
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2004 SUZUKI VL1500 INTRUDER MOTORCYCLE. THE CONTACT RECEIVED A RECALL NOTICE REGARDING THE FUEL SYSTEM AND TOOK THE VEHICLE TO THE DEALER; HOWEVER, THEY DID NOT HAVE THE PARTS TO REPAIR THE VEHICLE. THE MANUFACTURER SENT THE CONTACT A REPLACEMENT PART THAT WAS GOOD FOR 30 DAYS. THE DEALER STATED THAT THE…

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TL*THE CONTACT OWNS A 2004 SUZUKI VL1500 INTRUDER MOTORCYCLE. THE CONTACT RECEIVED A RECALL NOTICE REGARDING THE FUEL SYSTEM AND TOOK THE VEHICLE TO THE DEALER; HOWEVER, THEY DID NOT HAVE THE PARTS TO REPAIR THE VEHICLE. THE MANUFACTURER SENT THE CONTACT A REPLACEMENT PART THAT WAS GOOD FOR 30 DAYS. THE DEALER STATED THAT THE REPLACEMENT PART WAS UNSAFE TO USE. SHE HAS NOT HAD THE VEHICLE REPAIRED ACCORDING TO THE RECALL AND THE MANUFACTURER DOES NOT KNOW WHEN THE PART WILL BE AVAILABLE. THE MILEAGES AND NHTSA CAMPAIGN ID NUMBER WERE UNKNOWN.

NHTSA ODI #10264366

Mileage unknown · Jun 5, 2006
Fuel System, Gasoline

MY LOCAL SUZUKI DEALER HAS HAD MY BIKE FOR OVER SIXTY DAYS AND HAS NOT COMPLETED THE RECALL. MY MOTORCYCLE REQUIRED A NEW FUEL TANK THAT SUZUKI DOES NOT HAVE. SUZUKI'S RECALL NOTICE SAID TO COMPLAIN TO YOU IN THIS EVENT. *NM

NHTSA ODI #10158984

13,000 miles · Apr 18, 2006
Fuel System, Gasoline

SUZUKI HAS A RECALL ON THE INTRUDER 1500 GAS TANKS. THEY HAVE MY BIKE NOW BECAUSE THE TANK LEAKS. THEY WON'T GIVE IT BACK AND THERE ISN'T A TIMELINE WHEN THEY WILL HAVE REPLACEMENT TANKS. *NM

NHTSA ODI #10155641

Official recalls

1

06V025000 · Fuel System, Gasoline:storage:tank Assembly

Jan 30, 2006

ON CERTAIN MOTORCYCLES, STRESS AROUND THE RIGHT FRONT FUEL TANK MOUNTING POINT CAN CAUSE HAIRLINE FATIGUE CRACKS TO FORM. THIS CAN RESULT IN A FUEL LEAK.

Consequence & remedy

Consequence: IN THE PRESENCE OF AN IGNITION SOURCE, A FUEL LEAK CAN RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL TANK AND INSTALL IMPROVED CUSHIONS THAT MOUNT AND SUPPORT THE FUEL TANK. ANY FUEL TANKS THAT ARE FOUND TO HAVE A CRACK WILL BE REPLACED. IF A TANK IS FOUND TO HAVE A CRACK AND A REPLACEMENT TANK IS NOT AVAILABLE, FUEL TANK SEALANT WILL BE APPLIED TO THE TANK AS AN INTERIM REPAIR. WHEN THE REPLACEMENT TANK BECOMES AVAILABLE, THE OWNER WILL BE CONTACTED AND A REPLACEMENT TANK WILL BE INSTALLED. THE RECALL BEGAN ON FEBRUARY 3, 2006. OWNERS MAY CONTACT SUZUKI AT 1-714-572-1490.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05031 · Fuel Leak

Opened Jun 15, 2005 · Closed Feb 1, 2006

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

ODI OPENED THIS PE AFTER RECEIVING FUEL TANK LEAK ALLEGATIONS FROM EIGHT OWNERS.SUBSEQUENTLY, WE MET WITH BOTH COMPLAINT MOTORCYCLE OWNERS AND OWNERS OF MOTORCYCLES WHICH HAD NOT LEAKED FUEL AND INSPECTED THEIR MOTORCYCLES. WE ALSO DISCUSSED THE MATTER WITH SUZUKI AUTHORIZED DEALERSHIP PERSONNEL, REQUESTED AND REVIEWED INFORMATION FROM SUZUKI, AND DISCUSSED THIS MATTER WITH COMPANY REPRESENTATIVES ON 11-3-05. SUZUKI HAS DECIDED TO RECALL THE SUBJECT MOTORCYCLES TO CORRECT THE FUEL LEAK ISSUE.WITH SUZUKI'S ACTION, THIS MATTER IS CONCLUDED AND THE INVESTIGATION CLOSED.A COPY OF SUZUKI'S RECALL IS ATTACHED.