2022 Subaru Outback

DEFECTIVE WINDSHIELDS: COSTLY REPAIR: I purchased this car when it was 9 months old with 7800 miles on it. I now have 30, 080 miles. and I have had to replace the windshield 3 times. I also had one a chip repaired. This means I have replaced the windshield every 7427. miles. Once the crack has started the lane sensing and brake stopping programs are halted. This is a serious safety issue. This is BEYOND RIDICULOUS for a NEW MODEL car. There much be something wrong with the making of these windshields, or the material used to make these windshields. This is a costly repair, being that the windshield needs re-calibrating each time. It's been around $2500.00 each time. The Subaru Dealer I purchased the car from has been made aware, but they have no solutions, no discounts, or no other options. Other than empathy, and tell me many others are having the same problems.

Automatic auto off-on began to fail and car didn't start well. I began to disable the automatic auto on off while driving because it began to sound like it would stall out while stopped at a traffic light . Then I forgot to disable the automatic auto off on and car stalled out while stopped at a traffic light. I took it to dealer, Rafferty Subaru, they couldn't find anything wrong with it. Then a few days later check engine light and other icons started flashing on dashboard. I took it to dealer, they said the gas cap was off. For the next week the automatic auto off on sounded like it would fail so I disabled it, the car didn't start normally every morning, and it began to feel like it didn't shift correctly as I accelerated or slowed down. About one day later it suddenly lurched to almost a stop while driving, check engine light was flashing, other icons on dashboard were flashing, the Park Brake icon started flashing. The engine continued to run but I couldn't go more than 2 mph. I put it in park and it started to smell like something was burning so I turned it off. I had to have it towed to the dealer, Rafferty Subaru.

My subaru outback windshield seems to use low quality glass or have poor windshield mount/frame design. Since purchasing the car new in April 2022, I have had 3 significantly cracked windshields; all of which propagated immediately after getting hit by a pebble mid-drive (not giving any opportunity to fix the chip). I am filing this complaint because I don’t think it should be standard for a windshield to propagate a crack so easily and consistently every time it gets chipped (this seems statistically improbable compared to other cars) - and it’s a legitimate hazard to visibility if I don’t have ample opportunity to get the chip repaired to prevent it from propagating to a crack. Essentially I’m saying that it’s almost guaranteed that getting a chip will result in a foot long crack during the same drive (I say almost because I have been able to repair a chip before it was too late once). Furthermore, the crack will often double in size over night (presumably due to temperature changes) - which leads me to speculate that the windshield glass accumulated internal stresses during install due to poor design. I have only replaced my windshield through official Subaru dealerships with their recommended glass vendor. I’ve attached two photos from my most recent cracked windshield; the first is the crack that propagated immediately after the pebble hit while driving, and the second is after leaving the car overnight stationary. Also note that this is usually at highway speeds; and i have effectively had 1.5 broken windshields per year of driving the car. The first broken windshield happened at ~200 miles driven on the brand new car (5 days in).

Merging off the interstate at a speed of 75mph onto an off ramp at 7pm with 4 adults in the car and when I started braking the windshield cracked from the passages side a pillar in towards the center of the window approximately 7 inches. There were no other vehicles around us and no signs of a chip or previous damage that could have caused the break in the glass.The crack is halfway up/down the windshield and runs horizontal.

My EyeSight device stopped working correctly when I had the interior cleaned and the front windshield was spray cleaned. "Obstacle Detected" warnings started popping up and slowing down the car. Per the dealership, this was caused by the backsplash from the cleaner and now the entire device has to be replaced at a cost of $3300. Subaru later offered to replace it for $1800. I wish I was told to only spray the cleaner on a cloth or this could happen. Now I have to replace it or it could suddenly stop the car on the highway.