← New search

2005 Saturn Relay

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

79 reports with mileage · 12 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

What owners actually said

91 reports
Mileage unknown · Dec 12, 2007
Service Brakes, HydraulicStructureVisibility

FAILURE OF SLIDING SIDE DOOR TO LOCK FAILURE OF WINDSHIELD WIPERS FAILURE OF REAR BRAKES. *TR

NHTSA ODI #10211770

31,087 miles · Oct 19, 2007
Tires

THE VALVE STEMS ON THE TIRES ARE BEING CUT BY THE WHEEL COVERS. THEY ARE FLEXIBLE AND AT SPEED RUB AGAINST THE WHEEL COVERS. 3 OF THE 4 VALVE STEMS ARE BEING CUT INTO. SHOWED THE DEALER AND HE DID NOTHING. CONTACTED THE MANUFACTURER (SATURN) AND HAVE NOT HEARD BACK. IF NOR FIXED VALVE STEM COULD RUB THROUGH AND RESULT IN A FLAT …

Read full complaint

THE VALVE STEMS ON THE TIRES ARE BEING CUT BY THE WHEEL COVERS. THEY ARE FLEXIBLE AND AT SPEED RUB AGAINST THE WHEEL COVERS. 3 OF THE 4 VALVE STEMS ARE BEING CUT INTO. SHOWED THE DEALER AND HE DID NOTHING. CONTACTED THE MANUFACTURER (SATURN) AND HAVE NOT HEARD BACK. IF NOR FIXED VALVE STEM COULD RUB THROUGH AND RESULT IN A FLAT TIRE AT SPEED RESULTING IN AN ACCIDENT AT HIGHWAY SPEEDS.

NHTSA ODI #10206334

39,500 miles · Sep 20, 2007
Service Brakes, Hydraulic

THE TRACTION CONTROL SYSTEM ENGAGED WHILE DRIVING AT FREEWAY SPEED ON STATE HIGHWAY 153 IN CHATTANOOGA, TN, CAUSING THE VEHICLE TO VEER RIGHT OUT OF THE LANE. THE SYSTEM IMMEDIATELY SHUT OFF AND A "SERVICE TRACTION CONTROL SYSTEM/ABS SYSTEM/STABILITY SYSTEM" WARNING APPEARED IN THE DASH READOUT. AFTER TURNING OFF THE VEHICLE,…

Read full complaint

THE TRACTION CONTROL SYSTEM ENGAGED WHILE DRIVING AT FREEWAY SPEED ON STATE HIGHWAY 153 IN CHATTANOOGA, TN, CAUSING THE VEHICLE TO VEER RIGHT OUT OF THE LANE. THE SYSTEM IMMEDIATELY SHUT OFF AND A "SERVICE TRACTION CONTROL SYSTEM/ABS SYSTEM/STABILITY SYSTEM" WARNING APPEARED IN THE DASH READOUT. AFTER TURNING OFF THE VEHICLE, THE WARNING WENT AWAY. THEN A WEEK LATER THE SAME THING HAPPENED ON A CITY STREET AT LOW SPEED, AND AGAIN THE WARNING APPEARED, AND AGAIN, IT DISAPPEARED. I'VE CONTACTED SATURN WHO STATED THE FAULT WAS IN THE ELECTRONIC BRAKE CONTROL MODULE (EBCM) AND IT WOULD HAVE TO BE REPLACED AT A COST OF OVER $1,000. I HAVE BEEN IN CONTACT WITH OTHER RELAY OWNERS WHO HAVE EXPERIENCED THE SAME OCCURRENCE. THIS IS OBVIOUSLY A SAFETY RELATED ISSUE THAT CAN CAUSE LOSS OF CONTROL OF THE VEHICLE AND RESULT IN DEATH OR SERIOUS INJURY. GIVEN THAT THE FAULT IS SEEN IN OTHER CARS OF THE SAME MAKE AND MODEL, I FEEL A MANDATORY RECALL SHOULD BE ISSUED TO FIX THE PROBLEM BEFORE SOMEONE IS INJURED OR KILLED IN A CRASH. *JB

NHTSA ODI #10203540

40,000 miles · Sep 7, 2007
Service Brakes, HydraulicSuspension

I HAVE A 2005 SATURN RELAY. THREE WEEKS AGO, THE "SERVICE TRACTION CONTROL SYSTEM" WARNING MESSAGE AND LIGHT AND THE "SERVICE ABS SYSTEM" WARNING MESSAGE AND LIGHT STARTED COMING ON INTERMITTENTLY (BUT BOTH ALWAYS AT THE SAME TIME). IF I CUT OFF THE IGNITION AND RESTARTED THE CAR, THE MESSAGES AND LIGHTS WOULD GO AWAY UNTIL I S…

Read full complaint

I HAVE A 2005 SATURN RELAY. THREE WEEKS AGO, THE "SERVICE TRACTION CONTROL SYSTEM" WARNING MESSAGE AND LIGHT AND THE "SERVICE ABS SYSTEM" WARNING MESSAGE AND LIGHT STARTED COMING ON INTERMITTENTLY (BUT BOTH ALWAYS AT THE SAME TIME). IF I CUT OFF THE IGNITION AND RESTARTED THE CAR, THE MESSAGES AND LIGHTS WOULD GO AWAY UNTIL I STARTED THE CAR THE NEXT DAY. IN A ONE-WEEK PERIOD, THESE WARNINGS AND LIGHTS CAME ON THREE TO FOUR TIMES. THE DEALERSHIP WARNED ME THAT WHEN THE WARNING LIGHTS WERE ON, MY CAR DID NOT HAVE ABS OR TRACTION CONTROL. SO I TOOK MY CAR TO THE DEALERSHIP AND, BASED ON A COMPUTER DIAGNOSTIC, PAID $460 TO REPLACE THE FRONT RIGHT WHEEL HUB AND SENSOR. THREE DAYS LATER, THE WARNINGS AND LIGHTS CAME ON AGAIN. THIS TIME, THEY STAYED ON EVEN AFTER TURNING OFF THE IGNITION, REMOVING THE KEY AND LETTING IT SIT FOR A MINUTE. THE LIGHTS HAVE COME ON EVERY TIME I HAVE DRIVEN THE CAR SINCE. I HAVE YET ANOTHER SERVICE APPT. ON SEPT. 11. EVEN THOUGH TRACTION CONTROL AND THE ABS SYSTEM DO NOT AFFECT BRAKING AND VEHICLE CONTROL DURING NORMAL DRIVING SITUATIONS, THEY ARE PART OF A SAFETY SYSTEM--A SYSTEM FOR WHICH I AM RECEIVING A DISCOUNT ON MY INSURANCE. I HAVE ALSO LOCATED AT LEAST TEN OTHER 2005 RELAY OWNERS THROUGH ONLINE DISCUSSION BOARDS THAT HAVE HAD THE SAME PROBLEM. MANY HAVE SAID THE PROBLEM IS A FAULTY EBCM MODULE. I WILL FIND OUT NEXT TUESDAY WHEN I TAKE MY CAR BACK INTO THE DEALER FOR THE THIRD TIME IF THIS IS SOMETHING WE SHOULD REPLACE. HOWEVER, I FEEL THE PROBLEM IS SERIOUS ENOUGH AND WIDESPREAD ENOUGH TO WARRANT A RECALL. PLEASE, PLEASE CHECK INTO THIS PROBLEM WITH THE 2005 SATURN RELAYS. EVEN IF THE PROBLEM HAS NOT LED TO A PERSONAL INJURY OR ACCIDENT, THE PROBLEM IS RELATED TO A SAFETY FEATURE THAT ALL DRIVERS DEPEND UPON. *TR

NHTSA ODI #10202160

3,854 miles · Aug 13, 2007
Latches/locks/linkages

TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE REAR PASSENGER SIDE DOOR WILL NOT OPEN WHEN SHE PULLS THE HANDLE. THE LOCKING MECHANISM IS NOT RELEASING. SHE STATED THAT THE DOOR HAS PREVIOUSLY BEEN REPAIRED TWO TIMES FOR MOTOR FAILURE. THE FAILURE BEGAN INTERMITTENTLY TWO WEEKS AFTER THE VEHICLE WAS PUR…

Read full complaint

TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE REAR PASSENGER SIDE DOOR WILL NOT OPEN WHEN SHE PULLS THE HANDLE. THE LOCKING MECHANISM IS NOT RELEASING. SHE STATED THAT THE DOOR HAS PREVIOUSLY BEEN REPAIRED TWO TIMES FOR MOTOR FAILURE. THE FAILURE BEGAN INTERMITTENTLY TWO WEEKS AFTER THE VEHICLE WAS PURCHASED, BUT IS NOW OCCURRING MORE FREQUENTLY. SHE HAS TAKEN THE VEHICLE TO THE DEALER ON THREE OCCASIONS AND THEY FOUND NO FAILURE WITH THE DOOR. THE CONTACT MADE THREE RECORDINGS OF THE DOOR NOT OPENING. THE CURRENT MILEAGE WAS 47,000 AND FAILURE MILEAGE WAS 3,854.

NHTSA ODI #10199396

23,400 miles · Jul 22, 2007
Service Brakes, Hydraulic

BRAKE ROTORS HAVE WARPED 2 TWICE IN THE LAST 2 YEARS. SATURN OF BEAVERTON HAS RESURFACED THE ROTORS THE FIRST TIME AND HAD TO REPLACE THE BRAKES (FALL 2006). THE 2ND TIME THEY ARE GOING TO RESURFACE AGAIN AS FAR AS PARTS I DO NOT KNOW AT THIS TIME. WAITING FOR SATURN TO SCHEDULE SERVICE. (JULY 2007)*JB

NHTSA ODI #10197167

2,142 miles · Jul 18, 2007
EquipmentLatches/locks/linkagesPower Train

RIGHT DOOR POPPED OPEN WHEN IT WANTED TOO. AIR CONDITIONER (A/C )DID NOT PROPERLY COOL, SEVERE VIBRATION IN FRONT DRIVETRAIN. 09/01/05 CLEANED CONTACTS, 10/8/05 MOTOR AND CLUTCH ASSEMBLY FOR DOOR, 02/27/06 DOOR CONTACTS AND CABLE, 04/19/06 RETURNED TO DEALER, 07/18/06 REPLACED CONTACTS, 0 AND ON 8/16/06 RETURNED TO DEALER. D…

Read full complaint

RIGHT DOOR POPPED OPEN WHEN IT WANTED TOO. AIR CONDITIONER (A/C )DID NOT PROPERLY COOL, SEVERE VIBRATION IN FRONT DRIVETRAIN. 09/01/05 CLEANED CONTACTS, 10/8/05 MOTOR AND CLUTCH ASSEMBLY FOR DOOR, 02/27/06 DOOR CONTACTS AND CABLE, 04/19/06 RETURNED TO DEALER, 07/18/06 REPLACED CONTACTS, 0 AND ON 8/16/06 RETURNED TO DEALER. DOORS WERE INOPERATIVE. THIS WAS WHAT THEY GAVE US FOR COPIES OF OUR RECORDS THEY NOW HAVE OUR RECORDS FROZEN SO WE COULD NOT VIEW THE HISTORY, DOORS WERE INOPERATIV AT THIS TIME. *AK

NHTSA ODI #10196775

5,000 miles · Jul 9, 2007
Structure

TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING BETWEEN 5-45 MPH, THE CONTACT HEARD A BEEPING NOISE. THE NOISE INDICATED THAT THE PASSENGER SIDE DOOR WAS OPEN, HOWEVER, THE DOOR WAS CLOSED. SHE HAD TO OPEN AND CLOSE THE DOOR FOR THE BEEPING NOISE TO STOP. THE DEALER STATED THAT THEY CLEANED THE DOOR PINS. APPROXIMATE…

Read full complaint

TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING BETWEEN 5-45 MPH, THE CONTACT HEARD A BEEPING NOISE. THE NOISE INDICATED THAT THE PASSENGER SIDE DOOR WAS OPEN, HOWEVER, THE DOOR WAS CLOSED. SHE HAD TO OPEN AND CLOSE THE DOOR FOR THE BEEPING NOISE TO STOP. THE DEALER STATED THAT THEY CLEANED THE DOOR PINS. APPROXIMATELY A YEAR AND A HALF LATER, THE FAILURE RECURRED. THE DEALER STATED THAT THEY CHANGED THE HARD SIDE TRIM. APPROXIMATELY SIX MONTHS LATER, THE FAILURE RECURRED FOR THE THIRD TIME. THE DEALER HAS NOT INSPECTED THE VEHICLE. THE CURRENT MILEAGE IS 12,500 AND FAILURE MILEAGE WAS 5,000.

NHTSA ODI #10195669

20,318 miles · Jul 2, 2007
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING 5 MPH, THE CONTACT HEARD AN UNFAMILIAR NOISE. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE SWAY BAR HAD FAILED AND THE ROTORS WERE PUNCTURING THE TIRES. THE DEALER REPLACED THE BAR AND ROTORS, HOWEVER THE FAILURE RECURRED. THE DEALER HAS BEEN UNABLE TO DUPLICA…

Read full complaint

TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING 5 MPH, THE CONTACT HEARD AN UNFAMILIAR NOISE. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE SWAY BAR HAD FAILED AND THE ROTORS WERE PUNCTURING THE TIRES. THE DEALER REPLACED THE BAR AND ROTORS, HOWEVER THE FAILURE RECURRED. THE DEALER HAS BEEN UNABLE TO DUPLICATE THE FAILURE. THE CURRENT MILEAGE IS 39,170 AND FAILURE MILEAGE WAS 20,318.

NHTSA ODI #10195124

10,217 miles · Apr 13, 2007
Service Brakes, Hydraulic

ROTORS ARE WARPING EVERY 10,000 MILES OR LESS, TRUCK VIBRATES WHEN BRAKING, ROTORS WERE REPAIRED OR REPLACED 4 TIMES .I AM WORRIED ABOUT AN UNDERLYING PROBLEM THAT COULD CAUSE AN ACCIDENT.*AK

NHTSA ODI #10187814

Official recalls

2

05V287000 · Parking Brake

Jun 20, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.

Consequence & remedy

Consequence: WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR SATURN AT 1-800-972-8876.

05V061000 · Seats:mid/rear Assembly

Feb 18, 2005

ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.

Consequence & remedy

Consequence: IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.

Remedy: DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876, CHEVROLET AT 1-800-630-2438, AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA07019 · Power Sliding Door

Opened Dec 11, 2007 · Closed Feb 23, 2009

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

PE07044 · Power Sliding Door Opening

Opened Aug 16, 2007 · Closed Dec 11, 2007

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

PE05063 · Electrical Harness Damage

Opened Nov 29, 2005 · Closed Mar 6, 2006

Status: closed (inferred from source dates) · Electrical System; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (3)

Electrical System

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:front Underhood

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.