NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
79 reportsClear category filter80,000 miles · Sep 2, 2010
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2007 SATURN ION2. THE CONTACT STATED THAT HER CIRCUIT BOARD BURNED OUT AND THE FUEL LINE CRACKED SPILLING GASOLINE ALL OVER THE VEHICLE. THE VEHICLE WAS BEING REPAIRED BY THE DEALER FOR A DIFFERENT RECALL WHEN THE FAILURE OCCURRED. AFTER THE VEHICLE WAS REPAIRED THE ABS LIGHT, BATTERY, POWER STEERING, OIL L…
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TL*THE CONTACT OWNS A 2007 SATURN ION2. THE CONTACT STATED THAT HER CIRCUIT BOARD BURNED OUT AND THE FUEL LINE CRACKED SPILLING GASOLINE ALL OVER THE VEHICLE. THE VEHICLE WAS BEING REPAIRED BY THE DEALER FOR A DIFFERENT RECALL WHEN THE FAILURE OCCURRED. AFTER THE VEHICLE WAS REPAIRED THE ABS LIGHT, BATTERY, POWER STEERING, OIL LIGHT, AND THE ODOMETER LIGHTS ALL ILLUMINATED AT THE SAME TIME WHILE DRIVING 55 MPH. THE VEHICLE WAS PARKED IMMEDIATELY AND WAS TOWED BACK TO THE DEALER FOR AN INSPECTION OF THE FAILURES. THE DEALER INFORMED HER THAT THE CLUSTER BOARD BURNED OUT AND THE FUEL LINE WAS CRACKED. THE FUEL LINE WILL BE REPAIRED UNDER THE WARRANTY AND THE REPAIRS TO THE CLUSTER BOARD AT NO COST WERE BEING REVIEWED BY THE MANUFACTURER. SHE WAS AWAITING A CALL FROM THE DEALER AND MANUFACTURER. THE FAILURE MILEAGE WAS 80,000.
NHTSA ODI #10353496
118,000 miles · Aug 31, 2010
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT NOTICED AN OVERPOWERING GASOLINE FUEL ODOR WHEN FIRST STARTING THE VEHICLE. THE DEALER ADVISED THAT THE FUEL PUMP WOULD NEED REPLACING. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP) BUT WAS ADVISED BY THE DEALER THAT THE …
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TL*THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT NOTICED AN OVERPOWERING GASOLINE FUEL ODOR WHEN FIRST STARTING THE VEHICLE. THE DEALER ADVISED THAT THE FUEL PUMP WOULD NEED REPLACING. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP) BUT WAS ADVISED BY THE DEALER THAT THE VEHICLE WOULD NOT QUALIFY FOR RECALL REPAIRS DUE TO THE VEHICLE MILEAGE. THE MANUFACTURER OFFERED TO COMPENSATE THE CONTACT FOR FIFTY PERCENT OF THE REPAIR COSTS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 118,000 AND THE CURRENT MILEAGE WAS 125,000.
NHTSA ODI #10353009
40,000 miles · Aug 17, 2010
Fuel System, Gasoline
TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED SHE NOTICED AN OVERPOWERING GASOLINE FUEL ODOR. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE SHE WAS INFORMED THAT THE FUEL PUMP MODULE WAS FRACTURED. THE CONTACT WAS ABLE TO LOCATE A RECALL FOR THE FAILURE (NHTSA CAMPAIGN ID NUMBER: 09V419000: FUEL SYSTEM, GAS…
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TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED SHE NOTICED AN OVERPOWERING GASOLINE FUEL ODOR. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE SHE WAS INFORMED THAT THE FUEL PUMP MODULE WAS FRACTURED. THE CONTACT WAS ABLE TO LOCATE A RECALL FOR THE FAILURE (NHTSA CAMPAIGN ID NUMBER: 09V419000: FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP) BUT WAS ADVISED THAT HER VEHICLE WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS LEFT AT THE REPAIR FACILITY WHERE SHE WAS AWAITING REPAIRS AT HER EXPENSE. THE FAILURE MILEAGE WAS APPROXIMATELY 40,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 41,000.
NHTSA ODI #10350128
101,200 miles · Aug 10, 2010
Fuel System, Gasoline
ON AUGUST 5, 2010, MY 2007 SATURN ION DEVELOPED A STRONG GASOLINE ODOR THAT WAS NOTICEABLE INSIDE AND OUTSIDE THE CAR. THE CAR HAS SIMULTANEOUSLY BECOME HARD TO START. NO GAS HAS BEEN OBSERVED DRIPPING FROM UNDER THE CAR, BUT I AM CONCERNED ABOUT THE POTENTIAL FOR FIRE. I HAVE ALSO FOUND THAT GM ISSUED A RECALL FOR THIS SAME PRO…
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ON AUGUST 5, 2010, MY 2007 SATURN ION DEVELOPED A STRONG GASOLINE ODOR THAT WAS NOTICEABLE INSIDE AND OUTSIDE THE CAR. THE CAR HAS SIMULTANEOUSLY BECOME HARD TO START. NO GAS HAS BEEN OBSERVED DRIPPING FROM UNDER THE CAR, BUT I AM CONCERNED ABOUT THE POTENTIAL FOR FIRE. I HAVE ALSO FOUND THAT GM ISSUED A RECALL FOR THIS SAME PROBLEM, BUT IT DOES NOT COVER CARS IN MY STATE. *TR
NHTSA ODI #10348524
65,234 miles · Aug 8, 2010
Fuel System, Gasoline
I AM THE OWNER OF A 2007 SATURN ION REDLINE WITH 65,000 MILES. DURING THE FIRST WEEK IN AUGUST 2010 I NOTICED A STRONG SMELL OF GASOLINE INSIDE THE PASSENGER COMPARTMENT. I WALKED AROUND THE OUTSIDE OF THE VEHICLE AND NOTICED THAT THE SMELL WAS EVEN STRONGER TOWARD THE REAR OF THE VEHICLE. AFTER SEARCHING THE INTERNET FOR A POSS…
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I AM THE OWNER OF A 2007 SATURN ION REDLINE WITH 65,000 MILES. DURING THE FIRST WEEK IN AUGUST 2010 I NOTICED A STRONG SMELL OF GASOLINE INSIDE THE PASSENGER COMPARTMENT. I WALKED AROUND THE OUTSIDE OF THE VEHICLE AND NOTICED THAT THE SMELL WAS EVEN STRONGER TOWARD THE REAR OF THE VEHICLE. AFTER SEARCHING THE INTERNET FOR A POSSIBLE CAUSE, I DISCOVERED MY VEHICLE HAS A CURRENT RECALL FOR THE FUEL PUMP. "MANUFACTURER: GENERAL MOTORS CORP. MFR'S REPORT DATE: OCT 22, 2009 NHTSA CAMPAIGN ID NUMBER: 09V419000 N/A NHTSA ACTION NUMBER: N/A COMPONENT: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP" HOWEVER, THIS RECALL ONLY PERTAINS TO CERTAIN STATES, OF WHICH MY VEHICLE WAS NOT PURCHASED IN AND IS NOT CURRENTLY REGISTERED IN. A LEAK IN THE FUEL SYSTEM IS A MAJOR SAFETY RISK AS IT CAN RESULT IN FIRES OR EXPLOSIONS DURING NORMAL OPERATING CONDITIONS OR ACCIDENTS. NEW JERSEY AS WELL AS THE REST OF THE NATION NEED TO BE INCLUDED IN THIS RECALL NOTICE DUE TO THE CLEAR DEFECT PRESENT IN THE VEHICLES MANUFACTURING. *TR
NHTSA ODI #10348051
Mileage unknown · Aug 5, 2010
Fuel System, Gasoline
2007 SATURN ION. CONSUMER REQUEST THE REPLACEMENT OF A FUEL TANK *TGW THE CONSUMER STATED SHE PAID AN OUT OF POCKET EXPENSE OF $ 988.05 FOR THE PARTS AND LABOR TO REPLACE THE FUEL TANK. SHE BELIEVED THE LEAK FROM THE FUEL TANK WAS A DIRECT RESULT OF THE SERVICE PERFORMED WHEN SHE TOOK THE VEHICLE TO THE DEALER FOR A SAFETY REC…
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2007 SATURN ION. CONSUMER REQUEST THE REPLACEMENT OF A FUEL TANK *TGW THE CONSUMER STATED SHE PAID AN OUT OF POCKET EXPENSE OF $ 988.05 FOR THE PARTS AND LABOR TO REPLACE THE FUEL TANK. SHE BELIEVED THE LEAK FROM THE FUEL TANK WAS A DIRECT RESULT OF THE SERVICE PERFORMED WHEN SHE TOOK THE VEHICLE TO THE DEALER FOR A SAFETY RECALL. SHE STATED SHE HAD NOT EXPERIENCED ANY PROBLEMS WITH THE VEHICLE PRIOR TO THE RECALL THAT SHE RECEIVED IN MARCH 2010. ON JUNE 2, 2010 THE CONSUMER TOOK THE VEHICLE TO THE DEALER FOR THE RECALL REPAIR. IMMEDIATELY AFTER THE REPAIR, SHE HAD DIFFICULTY STARTING THE VEHICLE AND THERE WAS A LOUD RUMBLING NOISE WHEN THE VEHICLE WAS DRIVEN. THE CONSUMER RETURNED TO THE DEALER AND THE FUEL PUMP MODULE WAS REPLACED FOR A SECOND TIME AND AN EXHAUST SHIELD WAS SHIFTED. THE CONSUMER THEN TOOK A TRIP. DURING THAT TIME, SHE SMELLED GASOLINE AT TIMES, BUT WAS UNSURE IF IT WAS COMING FROM HER VEHICLE. AFTER PARKING THE VEHICLE IN A SMALL GARAGE, THERE WAS A STRONG GASOLINE SMELL WITHIN AN HOUR. WHEN THE CONSUMER HAD HER OIL CHANGED, THE TECHNICIAN NOTED THE VEHICLE WAS LEAKING FUEL AT THE HOSE TO THE TANK AREA AND RECOMMENDED THAT SHE TAKE THE VEHICLE TO THE DEALER IMMEDIATELY. THE DEALER INFORMED THE CONSUMER THERE WAS A LEAK COMING FROM THE FILLER NECK LEADING TO THE FUEL TANK, AND THE ENTIRE FUEL TANK NEEDED TO BE REPLACED. THE CONSUMER BELIEVED THE LEAK OCCURRED ON ONE OF THE OCCASIONS THE FUEL TANK WAS DROPPED FOR THE PREVIOUS FUEL PUMP REPLACEMENTS. *JB
NHTSA ODI #10347680
24,000 miles · Jul 24, 2010
Fuel System, GasolineSteering
I WAS DRIVING DOWN THE INTERSTATE IN APRIL 2010 WHEN MY POWER STEERING WENT OUT ON MY 2007 SATURN ION 3 CAUSING ME TO ALMOST BE IN AN ACCIDENT. I PULLED OVER TO THE SIDE OF THE ROAD AND TURNED THE CAR OFF THEN BACK ON AND THE POWER STEERING ACTED FINE. TOOK IT TO THE DEALERSHIP ONLY TO FIND OUT THIS IS A "KNOWN PROBLEM" AND THEY…
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I WAS DRIVING DOWN THE INTERSTATE IN APRIL 2010 WHEN MY POWER STEERING WENT OUT ON MY 2007 SATURN ION 3 CAUSING ME TO ALMOST BE IN AN ACCIDENT. I PULLED OVER TO THE SIDE OF THE ROAD AND TURNED THE CAR OFF THEN BACK ON AND THE POWER STEERING ACTED FINE. TOOK IT TO THE DEALERSHIP ONLY TO FIND OUT THIS IS A "KNOWN PROBLEM" AND THEY FIXED IT. THEN IN JULY, 3 MONTHS LATER, I HAD A VERY STRONG ODOR OF GASOLINE AND WAS HAVING PROBLEMS STARTING THE CAR. I TOOK IT TO THE DEALERSHIP WHERE I WAS AGAIN TOLD THIS WAS A "KNOWN PROBLEM" AND THEY FIXED THE GAS PUMP. NOW, I HAVE TERRIBLE GAS MILEAGE AND AM BEING OFFERED NO ASSISTANCE. *TR
NHTSA ODI #10345039
27,000 miles · Jul 17, 2010
Electrical SystemExterior LightingFuel System, Gasoline
UNFORTUNATELY I HAVE A 2007 SATURN ION WHICH SOUNDS LIKE IT IS GOING TO BREAK IN HALF OVER EVEN THE SLIGHTEST SMALL BUMPS IN THE ROAD. I HAVE A WARRANTY ON THE VEHICLE WHICH EXPIRED IN JUNE 2010. ALTHOUGH THE CAR ONLY HAS 29000 MILES ON IT~ SATURN WOULD NOT HONOR THE WARRANTY WHEN I BROUGHT MY CAR IN FOR A CHECK ENGINE LIGHT~ …
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UNFORTUNATELY I HAVE A 2007 SATURN ION WHICH SOUNDS LIKE IT IS GOING TO BREAK IN HALF OVER EVEN THE SLIGHTEST SMALL BUMPS IN THE ROAD. I HAVE A WARRANTY ON THE VEHICLE WHICH EXPIRED IN JUNE 2010. ALTHOUGH THE CAR ONLY HAS 29000 MILES ON IT~ SATURN WOULD NOT HONOR THE WARRANTY WHEN I BROUGHT MY CAR IN FOR A CHECK ENGINE LIGHT~ IT WAS THE PURGE SENSOR. THEY WANTED TO CHARGE ME OVER $300 TO REPAIR THIS ISSUE. I WENT ONLINE AND SAW MANY OTHER'S HAD REPORTED THE SAME PROBLEM. I ALSO SAW THE PART FOR ONLY $26.00 ~HOWEVER AT THE SATURN DEALERSHIP THEY CHARGED ME $51.00 FOR THE PART. I ENDED UP FIXING THE REPAIR MYSELF TO AVOID BEING ROBBED BY THE SATURN DEALERSHIP!! I AM VERY DISPLEASED WITH MY CAR~ NOW THE STRUTS AND CONTROL ARM BUSHINGS ARE MAKING SIGNIFICANT RUMBLE WHEN DRIVING OVER THE SLIGHTEST BUMPS IN THE ROAD. AT 29000 MILES THE CAR SHOULD NOT BE MAKING ANY NOISE!! I FEEL VERY UNSAFE AND SCARED IN MY SATURN!! I'VE SEEN MANY REPORTS OF OTHER OWNER'S WITH THE SAME VEHICLE THAT ARE SIMILAR. EVEN THE GM COBALT WHICH HAS THE EXACT SAME PLATFORM AND STEERING HAS THE SAME ISSUES AND FOR THAT CAR POWER STEERING ISSUES HAVE BEEN RECALLED BUT NOT FOR THE ION WHICH ~I REPEAT HAS THE SAME COMPONENTS. I BOUGHT MY CAR WHEN FUEL COSTS SOARED AND THOUGHT IT WOULD AT LEAST LAST ME 5 YEARS WITH OUT ISSUES. I THINK GM NEEDS TO ADDRESS THESE ISSUES ESPECIALLY SINCE SO MANY CONSUMERS ARE EXPERIENCING ISSUES AT SUCH LOW MILEAGE. THERE ARE ALSO ISSUES WITH THE REAR DEFROST, POWER WINDOWS, STEERING, AND TRANSMISSION. I'M FROM MN. AND IT'S TERRIBLE WHEN YOU HAVE A NEWER CAR THAT WON'T EVEN TAKE YOU 30,000 MILES WITHOUT BREAKING DOWN!! I'M VERY DISAPPOINTED AND SATURN NEEDS TO RECALL EVERYTHING ON THESE UNSAFE VEHICLES BEFORE SOMEONE GETS SERIOUSLY HURT ~LIKE TOYOTA. I'M SURE YOU'VE HAD SEVERAL COMPLAINTS. THE CAR IS DEFECTIVE!! PLEASE HELP!! SATURN WON'T REPAIR UNLESS IT'S COMPLETELY BROKEN EVEN IF THE CAR IS SMOKIN THEY BLOW YOU OFF!!! ~HORRIBLE!!! *TR
NHTSA ODI #10343759
70,000 miles · Jul 16, 2010
Fuel System, Gasoline
I HAVE A 2007 SATURN ION WHICH WAS PURCHASED BRAND NEW IN THE STATE OF ILLINOIS. I STARTED SMELLING A LARGE AMOUNT OF GAS INSIDE AND OUTSIDE OF THE VEHICLE ABOUT TWO WEEKS AGO. THEN IT STARTED LEAKING GAS NEAR THE RIGHT BACK TIRE WELL. WE TOOK IT TO GET LOOKED AT AND THE MECHANIC STATED THE FUEL PUMP MODULE WAS CRACKED AND LE…
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I HAVE A 2007 SATURN ION WHICH WAS PURCHASED BRAND NEW IN THE STATE OF ILLINOIS. I STARTED SMELLING A LARGE AMOUNT OF GAS INSIDE AND OUTSIDE OF THE VEHICLE ABOUT TWO WEEKS AGO. THEN IT STARTED LEAKING GAS NEAR THE RIGHT BACK TIRE WELL. WE TOOK IT TO GET LOOKED AT AND THE MECHANIC STATED THE FUEL PUMP MODULE WAS CRACKED AND LEAKING GAS 3 INCHES AWAY FROM MY MUFFLER WHICH IS DANGEROUS BECAUSE IF IGNITED IN SOME WAY THE CAR COULD CATCH FIRE. I LOOKED UP ANY KNOWN ISSUES WITH THIS MODEL OF VEHICLE AND I FOUND A RECALL THAT WAS ISSUED OCT 2009 FOR 2007 SATURN IONS IN A LOT OF STATES BUT NOT ILLINOIS. I AM VERY CONCERNED THAT THIS POTENTIALLY HAZARD ISSUE IS HAPPENING TO VEHICLES IN ILLINOIS ALSO BUT NO ONE IS BEING NOTIFIED OF THE DANGER. MY FAMILY WAS AT RISK. IF THERE WOULD HAVE BEEN AN ACCIDENT OR SOMEONE THREW A CIGARETTE AT MY CAR AND THE VEHICLE COULD OF CAUGHT FIRE. I ALSO PARK MY CAR IN AN ATTACHED GARAGE WHICH ALSO BROUGHT RISK TO MY HOME. PLEASE CONSIDER ALSO ADDING ILLINOIS AND ANY OTHER STATES THAT MAY BE HAVING THE SAME PROBLEM THAT YOU HAVE ALREADY ISSUED THE PREVIOUS RECALL CAMPAIGN 09V419000 FOR. PLEASE CONTACT ME FOR ANY ADDITIONAL INFORMATION. THANK YOU FOR YOUR TIME AND CONSIDERATION. *TR
NHTSA ODI #10343672
50,000 miles · Jul 8, 2010
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2007 SATURN ION. WHILE DRIVING 55 MPH THE CONTACT SMELLED GASOLINE INSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT HAD THE FUEL TANK SEALED AROUND THE FUEL PUMP. TWO WEEKS AFTER THE VEHICLE WAS REPAIRED, THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED …
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TL*THE CONTACT OWNS A 2007 SATURN ION. WHILE DRIVING 55 MPH THE CONTACT SMELLED GASOLINE INSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT HAD THE FUEL TANK SEALED AROUND THE FUEL PUMP. TWO WEEKS AFTER THE VEHICLE WAS REPAIRED, THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE FUEL PUMP NEEDED TO BE REPLACED AND THAT HIS VEHICLE WAS NOT INCLUDED IN RECALL 09V419000 FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. THE VEHICLE WAS NOT REPAIRED. THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WERE 50000.
NHTSA ODI #10342006
Official recalls
5Apr 10, 2014
General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.
Consequence & remedy
Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.
Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.
Mar 31, 2014
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
Feb 10, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Additional source detail variants (2)
Air Bags
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Electrical System:ignition:switch
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Sep 19, 2012
General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles originally sold, or currently registered in, Arizona, California, Florida, Nevada, or Texas; model year 2008 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arizona; and model year 2009 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arkansas, Arizona, California, Nevada, Oklahoma, or Texas. Some of these vehicles have a condition in which the plastic supply or return port on the fuel pump module may crack, which could cause a fuel leak.
Consequence & remedy
Consequence: Fuel leakage in the presence of an ignition source may result in a fire.
Remedy: GM will notify owners, and dealers will replace the fuel pump module, free of charge. Notification to owners began on on November 21, 2012. Owners were instructed to not bring their vehicles in for repair until January 2013. Owners may contact General Motors at 1-800-521-7300.
Oct 29, 2009
GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.
Consequence & remedy
Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA11014 · Electric Power Steering Failure
Opened Sep 29, 2011 · Closed Apr 15, 2014
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.
Additional source detail variants (2)
Steering:electric Power Assist System
On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.
Steering:electric Power Assist System
On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.
RQ10004 · Electric Power Steering Failure
Opened Dec 15, 2010 · Closed Oct 5, 2011
Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System
ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.
Additional source detail variants (2)
Steering:electric Power Assist System
ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.
Steering
ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.
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