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2004 Saab 9-3

Owner reports · Recalls · Investigations

More warning signs than most 9-3 years

Owner complaints for the 2004 Saab 9-3 are substantially higher than the model-year median of 61.5.

About this comparison →

When problems were reported

Mileage at the reported incident

170 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Seat Belts. Review the 79 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports2 fire reports7 injury reports

Seat Belts complaints

79 reports
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107,364 miles · Nov 25, 2012
Seat Belts

I WAS STOPPED AT A STOP SIGN AND WHEN I ATTEMPTED TO ADJUST MY SEATBELT THERE WAS A POPPING SOUND AND ALL THE TENSION IN THE BELT RELEASED. IT WILL NO LONGER RETRACT AND REMAINS FULLY EXTENDED. *TR

NHTSA ODI #10485964

105,000 miles · Nov 13, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SAAB 9-3. THE CONTACT STATED THAT THE DRIVER SIDE SEAT BELT WOULD NOT RETRACT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE SEAT BELT ASSEMBLY NEEDED TO BE REPLACED. ALSO, THE MECHANIC MADE HER AWARE THAT THE VEHICLE MIGHT BE INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 10V043000 (SEA…

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TL* THE CONTACT OWNS A 2004 SAAB 9-3. THE CONTACT STATED THAT THE DRIVER SIDE SEAT BELT WOULD NOT RETRACT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE SEAT BELT ASSEMBLY NEEDED TO BE REPLACED. ALSO, THE MECHANIC MADE HER AWARE THAT THE VEHICLE MIGHT BE INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 10V043000 (SEAT BELTS:FRONT:RETRACTOR). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 105,000 AND THE CURRENT MILEAGE WAS 105,100.

NHTSA ODI #10484496

60,000 miles · Oct 22, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SAAB 9-3 CONVERTIBLE. THE CONTACT STATED THAT WHILE ATTEMPTING TO UTILIZE THE DRIVER'S SEAT BELT, THE SEAT BELT RETRACTED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY ADVISED THAT THE RETRACTOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED THE CONTA…

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TL* THE CONTACT OWNS A 2004 SAAB 9-3 CONVERTIBLE. THE CONTACT STATED THAT WHILE ATTEMPTING TO UTILIZE THE DRIVER'S SEAT BELT, THE SEAT BELT RETRACTED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY ADVISED THAT THE RETRACTOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED THE CONTACT THAT HIS VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 10V043000 (SEAT BELTS:FRONT:RETRACTOR). THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 60,000.

NHTSA ODI #10481416

110,000 miles · Sep 17, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SAAB 9.3. THE CONTACT STATED THAT THE DRIVERS SEAT BELT WOULD NOT RETRACT; THEREFORE, SHE WAS UNABLE TO USE IT. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE DRIVERS SEAT BELT RETRACTOR SENSOR. THE FAILURE MILEAGE WAS 110,000 AND THE APPROXIMATE CURRENT MILEAGE WAS 115,000. ...UPDATED 10/17/1…

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TL* THE CONTACT OWNS A 2004 SAAB 9.3. THE CONTACT STATED THAT THE DRIVERS SEAT BELT WOULD NOT RETRACT; THEREFORE, SHE WAS UNABLE TO USE IT. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE DRIVERS SEAT BELT RETRACTOR SENSOR. THE FAILURE MILEAGE WAS 110,000 AND THE APPROXIMATE CURRENT MILEAGE WAS 115,000. ...UPDATED 10/17/12 *BF UPDATED 10/17/12*JB

NHTSA ODI #10475581

116,000 miles · Jul 19, 2012
Seat Belts

I HAVE NOT HAD ANY PRIOR PROBLEMS WITH ANY OF HTE SEAT BELTS ON MY 2004 93 ARC CONVERTIBLE. I WAS DRIVING MY CAR AS USUAL ON SATURDAY, JUNE 30, 2012 AND WHEN I CAME TO A STOP, I RELEASED MY SEAT BELT AFTER MY CAR WAS IN PARK AND I WAS PREPARING TO EXIT THE VEHICLE. INSTEAD OF IT RETRACTING THERE WAS A STRANGE NOISE AND THE ENT…

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I HAVE NOT HAD ANY PRIOR PROBLEMS WITH ANY OF HTE SEAT BELTS ON MY 2004 93 ARC CONVERTIBLE. I WAS DRIVING MY CAR AS USUAL ON SATURDAY, JUNE 30, 2012 AND WHEN I CAME TO A STOP, I RELEASED MY SEAT BELT AFTER MY CAR WAS IN PARK AND I WAS PREPARING TO EXIT THE VEHICLE. INSTEAD OF IT RETRACTING THERE WAS A STRANGE NOISE AND THE ENTIRE BELT CAME UNSPOOLED. I TRIED TO GIVE IT A LITTLE TUG TO REWIND IT, BUT IT CONTINUED TO UNSPOOL AND WOULD NOT RETRACT. THIS WAS THE FIRST TIME THAT THERE WAS ANY PROBLEM AT ALL WITH THE DRIVERS SIDE SEAT BELT. WHEN I ARRIVED AT HOME I LOOKED ON LINE TO SEE IF THERE WAS ANY INFORMATION ON HOW TO REMEDY THIS PROBLEM AND AFTER GOOGLING SAAB SEATBELT 2 RECALLS IMMEDIATELY CAME UP ON 2004 9-3 ARC MODELS; NHTSA CAMPAIGN ID NUMBER: 10V043000 & NHTSA CAMPAIGN ID NUMBER: 04V226000 LISTING (GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2004 SAAB 9-3 SEDANS. SOME OF THESE VEHICLES WERE PRODUCED WITH FRONT SEAT BELT RETRACTORS THAT, OVER TIME, COULD FAIL TO RETRACT.) I CONTACTED THE FALLS CHURCH, VA SAAB DEALERSHIP CLOSEST TO ME AND WAS TOLD THAT MY CAR WAS NOT A SEDAN AND THEREFORE WAS NOT A PART OF EITHER RECALL, BUT IT HAS THE SAME PROBLEM AND DESCRIPTION AS WHAT HAPPENED TO THE CARS WHO'S SEAT BELT RETRACTORS WERE RECALLED. I WAS TOLD THAT IF I BRING IT IN TO THE DEALERSHIP AND PAY THEIR MIMINUM AMOUNT THEY WOULD LET ME KNOW HOW MUCH IT WOULD BE TO REPLACE MY DEFECTIVE PART. I AM NOT UNDERSTANDING HOW THE SAME YEAR, SAME MODELS, WITH THE SAME PROBLEMS ARE NOT RECALLED BECAUSE THEY ARE CONVERTIBLE, BUT THE SEDANS ARE. CLEARLY THERE MAY BE A DIFFERENT SET UP WITH THE SEAT BELT CONFIGURATION BUT THE RETRACTOR PART SHOULD BE SIMILAR IF NOT THE SAME REGARDLESS OF THE REST. I WOULD LIKE TO UNDERSTAND WHY MY CAR IS NOT COVERED BY THE RECALL THAT IS STILL IN EFFECT. THANK YOU. *TR

NHTSA ODI #10466578

72,500 miles · Jul 6, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SAAB 9-3. THE CONTACT STATED THAT THE RETRACTOR FOR THE FRONT DRIVER SIDE SEAT BELT FAILED AND WOULD NOT RETRACT. THE CONTACT REFERENCED TWO RECALLS ASSOCIATED WITH THE FAILURE UNDER NHTSA CAMPAIGN ID NUMBERS:04V226000 AND 10V043000 (SEAT BELTS:FRONT:RETRACTOR). THE MANUFACTURER WAS MADE AWARE OF THE …

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TL* THE CONTACT OWNS A 2004 SAAB 9-3. THE CONTACT STATED THAT THE RETRACTOR FOR THE FRONT DRIVER SIDE SEAT BELT FAILED AND WOULD NOT RETRACT. THE CONTACT REFERENCED TWO RECALLS ASSOCIATED WITH THE FAILURE UNDER NHTSA CAMPAIGN ID NUMBERS:04V226000 AND 10V043000 (SEAT BELTS:FRONT:RETRACTOR). THE MANUFACTURER WAS MADE AWARE OF THE ISSUE HOWEVER, THE VIN WAS NOT INCLUDED IN EITHER OF THE RECALL CAMPAIGNS. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS 72,912. THE FAILURE MILEAGE WAS 72,500.

NHTSA ODI #10464407

60,000 miles · Jun 25, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SAAB 9-3 CONVERTIBLE. THE CONTACT STATED THAT THE FRONT PASSENGER SEAT BELT WOULD NOT RETRACT. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUM…

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TL* THE CONTACT OWNS A 2004 SAAB 9-3 CONVERTIBLE. THE CONTACT STATED THAT THE FRONT PASSENGER SEAT BELT WOULD NOT RETRACT. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 10V043000 (SEAT BELTS:FRONT:RETRACTOR). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 60,000.

NHTSA ODI #10463064

58,000 miles · May 11, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SAAB 93 CONVERTIBLE. THE CONTACT STATED THAT THE DRIVER ATTEMPTED TO SECURE THE FRONT DRIVER SIDE SEAT BELT, BUT THE SEAT BELT WOULD NOT RETRACT INTO THE PRETENSIONER. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALLS ASSOCIATED…

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TL* THE CONTACT OWNS A 2004 SAAB 93 CONVERTIBLE. THE CONTACT STATED THAT THE DRIVER ATTEMPTED TO SECURE THE FRONT DRIVER SIDE SEAT BELT, BUT THE SEAT BELT WOULD NOT RETRACT INTO THE PRETENSIONER. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALLS ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBERS 10V043000 (SEAT BELTS:FRONT:RETRACTOR) OR 04V226000 (SEAT BELTS:FRONT:RETRACTOR). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 58,000.

NHTSA ODI #10458119

Mileage unknown · Feb 24, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SABB 9-3. THE CONTACT STATED THAT THE DRIVER'S SIDE SEAT BELT WOULD NOT RETRACT. THE CONTACT SPOKE WITH THE MANUFACTURER IN REGARDS TO NHTSA CAMPAIGN ID NUMBER: 10V043000 (SEAT BELTS: FRONT: RETRACTOR) BUT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE CUR…

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TL* THE CONTACT OWNS A 2004 SABB 9-3. THE CONTACT STATED THAT THE DRIVER'S SIDE SEAT BELT WOULD NOT RETRACT. THE CONTACT SPOKE WITH THE MANUFACTURER IN REGARDS TO NHTSA CAMPAIGN ID NUMBER: 10V043000 (SEAT BELTS: FRONT: RETRACTOR) BUT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE IS 112,000. UPDATED 03/30/12

NHTSA ODI #10449197

Mileage unknown · Jan 19, 2012
Seat Belts

TL* THE CONTACT OWNS A 2004 SAAB 9-3. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO A DEALER FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 10V043000 (SEAT BELTS: RETRACTOR) BUT THE DEALER ADVISED THE CONTACT THAT THE VEHICLE COULD ONLY BE REPAIRED BY AN AUTHORIZED SAAB DEALER. THE CONTACT STATED THAT THERE WERE NO SAAB DEALERS…

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TL* THE CONTACT OWNS A 2004 SAAB 9-3. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO A DEALER FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 10V043000 (SEAT BELTS: RETRACTOR) BUT THE DEALER ADVISED THE CONTACT THAT THE VEHICLE COULD ONLY BE REPAIRED BY AN AUTHORIZED SAAB DEALER. THE CONTACT STATED THAT THERE WERE NO SAAB DEALERS IN THE AREA AND THE VEHICLE WOULD NOT BE ABLE TO BE REPAIRED. THE INITIAL DEALER OFFERED TO PERFORM THE RECALL REPAIR BUT THE MANUFACTURER WOULD NOT AUTHORIZE THE DEALER TO PERFORM THE REPAIRS. THE VIN WAS NOT AVAILABLE. THE CURRENT MILEAGE WAS 100,000 AND THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10444520

Official recalls

5

14V318000 · Seat Belts:front:retractor

Jun 12, 2014

General Motors LLC (GM) is recalling certain model year 2004-2011 Saab 9-3 Convertible vehicles manufactured July 30, 2003, to February 15, 2011. In the affected vehicles, the driver's side front seat belt retractor may break, causing the seat belt webbing not to retract.

Consequence & remedy

Consequence: In the event of a crash, a seat belt that has not retracted may not properly restrain the seat occupant, increasing their risk of injury.

Remedy: GM will notify owners, and dealers will replace the driver's seat belt retractor, free of charge. The recall began on October 6, 2015. Owners may contact Saab customer service at 1-800-955-9007. GM's number for this recall is 14222. Note: Special Coverage 10086 will replace the passenger side seat belt retractor if it fails, free of charge, for the life of the vehicle.

10V043000 · Seat Belts:front:retractor

Feb 18, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2004 SAAB 9-3 SEDANS. SOME OF THESE VEHICLES WERE PRODUCED WITH FRONT SEAT BELT RETRACTORS THAT, OVER TIME, COULD FAIL TO RETRACT.

Consequence & remedy

Consequence: USING A SEAT BELT THAT HAS NOT RETRACTED, AND IN THE EVENT OF A CRASH, A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REPLACE THE DRIVER SIDE RETRACTOR FREE OF CHARGE. IF THE FRONT PASSENGER RETRACTOR WERE TO FAIL TO RETRACT, GM WILL REPLACE THE FRONT PASSENGER RETRACTOR FREE OF CHARGE UNDER A SPECIAL COVERAGE THAT WILL BE RELEASED FOR THE SAME POPULATION FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING JULY 2010. OWNERS MAY CONTACT SAAB AT 1-800-955-9007 OR AT THE OWNER CENTER AT SAABPARTS.COM/US. Note: In June 2014, GM expanded the special coverage from 10 years to be for the lifetime of the vehicle.

05V236000 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings

May 19, 2005

CERTAIN SPORT SEDAN AND CONVERTIBLE PASSENGER VEHICLES WERE PRODUCED WITH A VACUUM PIPE CHECK VALVE FOR THE BRAKE BOOSTER THAT MAY FAIL FROM EXPOSURE TO ELEVATED TEMPERATURES. THIS COULD RESULT IN SUDDEN LOSS OF POWER BRAKE ASSIST, USUALLY WITH LITTLE OR NO WARNING.

Consequence & remedy

Consequence: IF THIS CONDITION WERE TO OCCUR WHEN MINIMUM STOPPING DISTANCE IS REQUIRED, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW REDESIGNED CHECK VALVE. THE RECALL BEGAN ON MARCH 17, 2006. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

04V226000 · Seat Belts:front:retractor

May 11, 2004

SOME SPORT SEDANS WERE BUILT WITH SEAT BELT RETRACTORS THAT WERE DAMAGED DURING THE MANUFACTURING PROCESS. IF DAMAGED, OVER TIME, THE AUTOMATIC TENSIONING SYSTEM (ATS) CABLE IN THE SEAT BELT RETRACTOR COULD BREAK CAUSING THE BELT WEBBING TO NOT RETRACT.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, A FRONT SEAT OCCUPANT MAY RECEIVE MORE SEVERE INJURIES.

Remedy: DEALERS WILL REPLACE THE SEAT BELT RETRACTOR ASSEMBLIES. THE RECALL BEGAN ON JANUARY 24, 2005. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

03V514000 · Seats:front Assembly:recliner

Dec 10, 2003

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 207, "SEATING SYSTEMS." THE BACKREST LOCKING MECHANISM ON SOME FRONT SEATS MAY HAVE BEEN INSTALLED INCORRECTLY.

Consequence & remedy

Consequence: THIS COULD CAUSE THE SEAT BACK TO FOLD FORWARD IN A FRONTAL CRASH, RESULTING IN INJURY TO THE DRIVER AND/OR FRONT SEAT PASSENGER.

Remedy: DEALERS WILL INSPECT THE VEHICLE'S FRONT SEATS TO DETERMINE IF THEY ARE EQUIPPED WITH THE IMPROPERLY INSTALLED COMPONENT. IF EITHER OR BOTH OF THE SEATS HAVE THIS COMPONENT, THEY WILL BE REPLACED. THE DEALER MAY NEED TO ORDER A COMPLETE NEW SEAT OR SEATS (INCLUDING MATCHING UPHOLSTERY) AND THE PARTS MAY TAKE UP TO TWO TO FOUR WEEKS TO ARRIVE. SAAB WILL PROVIDE A RENTAL CAR FOR THE OWNER UNTIL THE NEW SEAT(S) IS (ARE) AVAILABLE AND INSTALLED BY THE DEALER. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING FEBRUARY 2004. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE09048 · Seat Belt Retractor

Opened Sep 30, 2009 · Closed Feb 25, 2010

Status: closed (inferred from source dates) · Seat Belts; Seat Belts:front; Seat Belts:front:retractor

ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.

Additional source detail variants (3)

Seat Belts:front

ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.

Seat Belts:front:retractor

ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.

Seat Belts

ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.

EA08026 · Front Suspension Coil Spring Fracture

Opened Dec 22, 2008 · Closed Jun 4, 2010

Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs

To date, ODI is aware of 142 non-duplicative complaints related to the alleged defect.In addition, ODI is aware of 2,626 subject vehicles with one or more warranty claims related to the alleged defect.In total, ODI is aware of 2,714 unique subject vehicles that have experienced one or more front suspension coil spring fractures.ODI is not aware of any crashes or injuries related to the alleged defect.The engineering design and testing data supplied by GM, along with the frequency of consumer complaints and warranty claims related to the alleged defect, tends to support the position that, in general, the coil springs that fractured on many subject vehicles did not achieve the expected service life.However, in regard to the subject vehicles, a front suspension coil spring fracture itself has little safety consequence, as evidenced by the minimal impact on vehicle ride and handling and by the number of drivers who were unaware of the failure condition for some time until alerted by service personnel.The ratio of tire punctures to coil spring fractures appears low and there are no reports of crashes, deaths or injuries related to the alleged defect. A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will continue to monitor this issue and will take further action if warranted by the circumstances.See the EA08-026 Engineering Analysis Closing Report for more details.

PE08051 · Front Suspension Coil Spring Fracture

Opened Aug 28, 2008 · Closed Dec 23, 2008

Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs

ON AUGUST 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE08-051) TO INVESTIGATE ALLEGED FRONT SUSPENSION COIL SPRING FRACTURES IN CERTAIN MODEL YEAR (MY) 2003-2004 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES.(NOTE: FOR PURPOSES OF THIS INVESTIGATION, THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).SUBSEQUENT ANALYSIS OF DATA PROVIDED BY GENERAL MOTORS CORP. (GM) HAS LED THE AGENCY TO EXPAND THE SCOPE OF THIS INVESTIGATION TO INCLUDE ALL MY 2003-2006 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES. TO DATE, ODI IS AWARE OF 53 NON-DUPLICATIVE COMPLAINTS AND/OR FIELD REPORTS THAT ALLEGE COIL SPRING FRACTURE IN THE SUBJECT VEHICLES, INCLUDING 23 ALLEGING THE FRACTURED SPRING DAMAGED A TIRE, WITH 16 OF THOSE INVOLVING A TIRE PUNCTURE.ANALYSIS OF WARRANTY DATA PROVIDED BY GM IDENTIFIED 1,218 CLAIMS PAID TO REPAIR SUBJECT VEHICLES THAT EXPERIENCED THE ALLEGED DEFECT, OF WHICH 138 VEHICLES ALSO SUFFERED DAMAGE TO THE ADJACENT TIRE AND OF THOSE, 79 VEHICLES EXPERIENCED A TIRE PUNCTURE.ODI IS NOT AWARE OF ANY CRASHES OR INJURIES RELATED TO THE ALLEGED DEFECT. GM MADE SEVERAL DESIGN CHANGES TO THE COIL SPRINGS AND/OR MCPHERSON STRUT ASSEMBLIES USED IN THE SUBJECT VEHICLES IN AN APPARENT EFFORT TO ADDRESS THE ALLEGED DEFECT CONDITION.HOWEVER, GM MAINTAINS THAT THE SUBJECT VEHICLES REMAIN WELL CONTROLLED IN THE EVENT OF TIRE PUNCTURE, THAT THE RATE OF TIRE PUNCTURE INCIDENTS RELATED TO COIL SPRING FRACTURES IS LOW, AND THAT THE ALLEGED DEFECT DOES NOT POSE AN UNREASONABLE RISK TO MOTOR VEHICLE SAFETY.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-026) TO FURTHER STUDY THE SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.