NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
277 reports60,000 miles · Jan 7, 2003
Engine And Engine Cooling
MY COMPLAINT IS: I WAS DRIVING DOWN ILLINOIS INTERSTATE HIGHWAY 55 AT 70 MPH WHEN MY ENGINE DIED, BECAUSE MY MANIFOLD KEEPS CRACKING, THIS IS THE 4TH TIME!! BECAUSE MY ENGINE DIED, IT KEPT BLOWING AND FORCING ANTIFREEZE DOWN MY INTAKE AND FILLING MY CYLINDERS WITH WATER AND ANTIFREEZE, CAUSING A VAPOR LOCK!!! I TRIED T…
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MY COMPLAINT IS: I WAS DRIVING DOWN ILLINOIS INTERSTATE HIGHWAY 55 AT 70 MPH WHEN MY ENGINE DIED, BECAUSE MY MANIFOLD KEEPS CRACKING, THIS IS THE 4TH TIME!! BECAUSE MY ENGINE DIED, IT KEPT BLOWING AND FORCING ANTIFREEZE DOWN MY INTAKE AND FILLING MY CYLINDERS WITH WATER AND ANTIFREEZE, CAUSING A VAPOR LOCK!!! I TRIED TO RESTART THE CAR IN NEUTRAL GOING 70 MPH, WITH 20-25 CARS AROUND ME AND 3-5 SEMI TRUCKS, BUT THE ENGINE WAS LOCKED UP!!!! I LOST CONTROL OF MY CAR!!! I HAD NO POWER STEERING, NO POWER BRAKES, NO CONTROL TO BE ABLE TO AVOID A 20-25 CAR PILE UP, WITH TENS TO HUNDREDS BEING INJURED!!!!!!!!! THIS IS A "SAFETY ISSUE THAT MUST BE RESOLVED!! GM NEEDS TO DO A COMPLETE RECALL OF ALL 3.1, 3.4 & 3.8 V6 ENGINES MADE WITH PLASTIC MANIFOLDS AND PLASTIC GASKETS!!!! GM NEEDS TO REPLACE THEM WITH THE ALUMINUM MANIFOLDS AND RUBBER GASKETS THEY USED TO PLACE ON "ALL ENGINES MANUFACTURED SINCE THESE CHANGES", WHICH I BELIEVE IS 1995!!!!! ALSO, DO NOT ALLOW GM TO DENY THESE CHARGES OF DEFECTIVE MATERIAL, PARTS, WORKMANSHIP, OR MANUFACTURING, BECAUSE I WAS TOLD YESTERDAY THERE IS A "NEW TECHNICAL SERVICE BULLETIN" CHANGING THE MANIFOLD, GASKET AND INSTALLATION!! PLEASE SEE THE ATTACHED URL - HTTP://WWW.PETITIONONLINE.COM/MOD_PERL/SIGNED.CGI?GMCNSMRS TO VIEW THE OVER 1,300 PEOPLE SO FAR THAT HAS BEEN IDENTIFIED IN JUST A FEW MONTHS BY WORD OF MOUTH. THE DEALERSHIPS STOCK THESE PARTS, WHERE BEFORE THEIR DESIGN CHANGE IN 1996 FROM ALUMINUM TO PLASTIC MANIFOLDS, THE DEALERSHIPS NEVER STOCKED THESE MANIFOLDS!!! OTHER SUPPORT WEBSITES: HTTP://WWW.GEOCITIES.COM/GM_INTAKE/INDEX.HTM#UPDATES & HTTP://WWW.GM-V6LEMONS.COM
NHTSA ODI #10000770
52,000 miles · Jan 6, 2003
Engine And Engine Cooling
1998 PONTIAC BONNIVILLE THEY USE A PLASTIC INTAKE MANIFOLD COVER OF SCHROWED.WITHIN THIS COVER THEY HAVE HOLE FOR THE EGR VALVE WHICH GETS VERY VERY HOT,AND TO COOL THIS THEY RUN COOLANT AROUND THIS WITHIN THE PLASTIC. DON'T THEY REALIZE THAT THE PLASTIC WILL CRACK FROM EXPANSION AND CONTRACTION AND COOLANT WILL INFILTRATE THE I…
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1998 PONTIAC BONNIVILLE THEY USE A PLASTIC INTAKE MANIFOLD COVER OF SCHROWED.WITHIN THIS COVER THEY HAVE HOLE FOR THE EGR VALVE WHICH GETS VERY VERY HOT,AND TO COOL THIS THEY RUN COOLANT AROUND THIS WITHIN THE PLASTIC. DON'T THEY REALIZE THAT THE PLASTIC WILL CRACK FROM EXPANSION AND CONTRACTION AND COOLANT WILL INFILTRATE THE INTAKE MANIFOLD AND THE ENTIRE COMBUSTION CHAMBER,EXHAUST. THIS HAPPENED TO MY 98 BONNIVILLE AND I WANT THIS TO BE INVESTIGATED.
NHTSA ODI #10000541
76,000 miles · Jan 3, 2003
Engine And Engine Cooling
THE PLASTIC INTAKE MANIFOLD FAILED ALLOWING COOLANT TO ENTER THE CYLINDERS AND OIL, CAUSING DAMAGE TO THE ENGINE EXHAUST. GAS FROM THE EGR PASSES THROUGH THE PLASTIC AND EVENTUALLY SOFTENS AND DETERIORATES IT. THIS HAS BEEN AN ONGOING PROBLEM WITH THIS ENGINE ACCORDING TO LOCAL DEALERS AND MECHANIC. WHY HASN'T A RECALL BEEN ISS…
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THE PLASTIC INTAKE MANIFOLD FAILED ALLOWING COOLANT TO ENTER THE CYLINDERS AND OIL, CAUSING DAMAGE TO THE ENGINE EXHAUST. GAS FROM THE EGR PASSES THROUGH THE PLASTIC AND EVENTUALLY SOFTENS AND DETERIORATES IT. THIS HAS BEEN AN ONGOING PROBLEM WITH THIS ENGINE ACCORDING TO LOCAL DEALERS AND MECHANIC. WHY HASN'T A RECALL BEEN ISSUED SINCE IT IS A MAJOR SAFETY AND DAMAGE ISSUE. I CALLED THE MANUFACTURER---NO SATISFACTION. *****DIMS 11 IVOQ ENTRY POSTED AFTER 12/12/02 CUT-OVER TO ARTEMIS******770815. *AK *JB
NHTSA ODI #10006576
47,719 miles · Dec 26, 2002
Engine And Engine Cooling
CAR SUDDENLY BEGAN MISSING AND RUNNING VERY ROUGH. DROVE ONLY A SHORT DISTANCE & CAR STOPPED RUNNING. THE DEALER SAID THE UPPER INTAKE MANIFOLD PLENNUIM NEEDED REPLACED, AS WELL AS THE PLUGS REMOVED & CLEANED. ALSO NEEDED OIL, FILER & COLLANT CHANGED. COST OVER $750 TO REPAIR & MANIFOLD WAS ABOUT THE ONLY ENGINE COMPONENT TO…
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CAR SUDDENLY BEGAN MISSING AND RUNNING VERY ROUGH. DROVE ONLY A SHORT DISTANCE & CAR STOPPED RUNNING. THE DEALER SAID THE UPPER INTAKE MANIFOLD PLENNUIM NEEDED REPLACED, AS WELL AS THE PLUGS REMOVED & CLEANED. ALSO NEEDED OIL, FILER & COLLANT CHANGED. COST OVER $750 TO REPAIR & MANIFOLD WAS ABOUT THE ONLY ENGINE COMPONENT TO NOT BE INCLUDED UNDER THE ADD'L SERVICE CONTRACT WE HAD PURCHASED.
NHTSA ODI #10000384
79,000 miles · Dec 20, 2002
Engine And Engine Cooling
CONSUMER STATES THE PLASTIC INTAKE MANIFOLD CRACKED, CAUSING ENGINE TO HYDROLOCK AND BENDING 5 PUSH RODS. THIS ALLOWING COOLANT TO ENTER ENGINE CAUSING MAJOR DAMAGE. TS
NHTSA ODI #10001343
60,000 miles · Dec 20, 2002
Engine And Engine Cooling
WHILE IN MOTION, THE ENGINE DIED CAUSING A PILE UP ON THE HIGHWAY. THE ENGINE MANIFOLD AND THE GASKET CAUSED WHAT IS CALLED A VAPOR LOCK UP. THIS IS A CONTINUOUS PROBLEM WITH THIS VEHICLE. THE MANIFOLD AND GASKETS HAVE BEEN REPLACED 4 TIMES PRIOR. *JG
NHTSA ODI #10000303
Mileage unknown · Dec 9, 2002
Fuel System, Gasoline
CONSUMER STATES THAT WHILE DRIVING THE VEHICLE AND NO WARNING THE INTAKE MANIFOLD BLEW CAUSING THE VEHICLE TO BE NON DRIVABLE. DEALER NOTIFIED. PH
NHTSA ODI #8023966
Mileage unknown · Dec 6, 2002
Engine And Engine Cooling
NO SUMMARY. DT
NHTSA ODI #770526
Mileage unknown · Dec 5, 2002
Engine And Engine Cooling
CONSUMER ADVISED THAT WHILE DRIVING THE INTAKE MANIFOLD CRACKED CAUSING COOLANT TO LEAK ONTO ENGINE. VEHICLE STALLE OH HIGHWAY. TS
NHTSA ODI #8023770
Mileage unknown · Dec 5, 2002
Engine And Engine Cooling
UPPER INTAKE CRACK WHICH CAUSED COOLANT LEAK INTO INTAKE AND FUEL SYSTEM. DT
NHTSA ODI #770478
NHTSA investigations
2EA02030 · Engine Compartment Fires
Opened Oct 22, 2002 · Closed Mar 9, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (3)
Fuel System, Gasoline:delivery
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE02050 · Engine Compartment Fires
Opened Jun 13, 2002 · Closed Oct 22, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
No summary supplied.