NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
194 reportsClear category filter47,000 miles · Jul 18, 2005
Engine And Engine CoolingFuel System, Gasoline
DT: CONTACT STATES THE INTAKE MANIFOLD WAS LEAKING INTO CYLINDERS, CAUSING ENGINE TO LOCK, DAMAGING STARTER AND SPARK PLUGS. REMOVED AND REPLACED FOR THE SECOND TIME ON 6-17-05 AT A COST OF $900.00: THE UPPER INTAKE MANIFOLD AND GASKET, REPLACED SPARK PLUGS DUE TO A RECALL #04V09000 FUEL SYSTEM/ GASOLINE DELIVERY. SHE WAS REFUN…
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DT: CONTACT STATES THE INTAKE MANIFOLD WAS LEAKING INTO CYLINDERS, CAUSING ENGINE TO LOCK, DAMAGING STARTER AND SPARK PLUGS. REMOVED AND REPLACED FOR THE SECOND TIME ON 6-17-05 AT A COST OF $900.00: THE UPPER INTAKE MANIFOLD AND GASKET, REPLACED SPARK PLUGS DUE TO A RECALL #04V09000 FUEL SYSTEM/ GASOLINE DELIVERY. SHE WAS REFUNDED MONEY BY PONTIAC. NOW SHE WAS REQUESTING MONEY BACK FOT THE SECOND TIME. ALSO, RECEIVED AN INVESTIGATION# PEO2050; CONCERNING ENGINE, BUT SHE HAS NOT RECEIVED A RECALL LETTER . *AK
NHTSA ODI #10129188
62,652 miles · May 14, 2005
Engine And Engine Cooling
THE INTAKE MANIFOLD GASKET (PLENUM) FAILED COSTING ME $2000 IN REPAIRS. THE GASKET HAD BEEN MADE OF A FAULTY PLASTIC BY GM IN TRYING TO CUT MANUFACTURING COSTS. THE CAR IS A 1998 PONTIAC BONNEVILLE. I PURCHASE IT WITH 49,000 MILES IN 2003 AND IT CUREENTLY HAS 62,000 MILES.
NHTSA ODI #10120911
72,108 miles · Apr 5, 2005
Engine And Engine Cooling
FOR THE SECOND TIME IN ABOUT 2 YEARS MY 98 BONNEVILLE HAD THE PLENUM CRACK WHILE SIMPLY DRIVING AT NORMAL SPEEDS. THIS ALLOWS WATER TO ENTER TOP OF MOTOR WHICH REQUIRES VEHICLE TO BE SHUT OFF IMMEDIATELY OR MOTOR WILL OVERHEAT UNTIL IT IS RUINED. THE CAR HAD ABOUT 50,000 MILES AT FIRST OCCURRENCE AND HAS 72,108 MILES ON IT WHEN …
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FOR THE SECOND TIME IN ABOUT 2 YEARS MY 98 BONNEVILLE HAD THE PLENUM CRACK WHILE SIMPLY DRIVING AT NORMAL SPEEDS. THIS ALLOWS WATER TO ENTER TOP OF MOTOR WHICH REQUIRES VEHICLE TO BE SHUT OFF IMMEDIATELY OR MOTOR WILL OVERHEAT UNTIL IT IS RUINED. THE CAR HAD ABOUT 50,000 MILES AT FIRST OCCURRENCE AND HAS 72,108 MILES ON IT WHEN IT OCCURRED AGAIN LAST FRIDAY. CAR IS UNDRIVABLE UNTIL PARTS CAN BE BOUGHT AND INSTALLED, MAKING THIS A VERY DANGEROUS SITUATION IF YOU ARE ON HIGHWAY WHEN THAT OCCURS. IT HAS COST MORE THAN $ 800.00 EACH TIME TO GET VEHICLE FIXED AND I NOW HAVE NO TRUST IN THIS PART OF MOTOR WHAT SO EVER AS THERE IS NO REAL REASON WHY IT OCCURS OTHER THAN PLENUM BEING PLASTIC SO IT CAN'T STAND UP TO NORMAL PRESSURES OR TEMPERATURE CHANGES. VEHICLE MANUFACTURER HAS ADMITTED THEY MADE A FIX FOR PROBLEM BUT IT IS AT OWNER'S EXPENSE WHICH DOES NOT SEEM FAIR AS THIS IS AN OBVIOUS DESIGN FLAW WHICH ALLOWS DANGEROUS SITUATIONS FOR OWNER TO HAPPEN.*AK
NHTSA ODI #10116418
58,000 miles · Mar 30, 2005
Engine And Engine CoolingFire
VEHICLE WAS PARKED, CONSUMER PROCEEDED TO START IT, AND IT CAUGHT FIRE. THE FIRE WAS EXTINGUISHED BY THE FIRE DEPARTMENT. CONSUMER LATER FOUND A RECALL FOR THE INTAKE MANIFOLD, HOWEVER, HIS VEHICLE WAS NOT INCLUDED.*AK
NHTSA ODI #10117094
Mileage unknown · Mar 18, 2005
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
CONSUMER DISAPPOINTED WITH REIMBURSEMENT FOR 1998 PONTIAC BONNEVILLE. THE FUEL PRESSURE REGULATOR WAS REPLACED. *BF RECALL CAMPAIGN: 04V090000. THE RECALL IS RELATED TO THE FUEL PRESSURE REGULATOR LEAK. THE TEMPERATURE GAUGE WAS FLUCTUATING WHILE THE VEHICLE WAS BEING DRIVEN. THE CHECK ENGINE LIGHT DID NOT COME ON. TH…
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CONSUMER DISAPPOINTED WITH REIMBURSEMENT FOR 1998 PONTIAC BONNEVILLE. THE FUEL PRESSURE REGULATOR WAS REPLACED. *BF RECALL CAMPAIGN: 04V090000. THE RECALL IS RELATED TO THE FUEL PRESSURE REGULATOR LEAK. THE TEMPERATURE GAUGE WAS FLUCTUATING WHILE THE VEHICLE WAS BEING DRIVEN. THE CHECK ENGINE LIGHT DID NOT COME ON. THE CONSUMER TURNED THE ENGINE OFF AND ALLOWED IT TO COOL OFF. THE CONSUMER RESTARTED THE VEHICLE AND HEARD A LOUD BACK FIRE WITH A LOUD BANG. THE VEHICLE DID NOT RESTART. THE CONSUMER SMELLED FUEL SHORTLY AFTER. THE VEHICLE WAS TOWED TO A NEARBY DEALER. THE INTAKE PLENUM AND THE INTAKE PLENUM GASKET NEEDED TO BE REPLACED. THE THERMOSTAT BLEW OUT AGAIN. THE CONSUMER STATED THAT HE FEELS THAT THE FAILURES ARE A RESULT OF THE RECALL ISSUE THEREFORE THE REIMBURSEMENT CHECK WAS NOT SUFFICIENT. THE CONSUMER STATED THAT THE BRAKES HAD A TICKING NOISE. *TC
NHTSA ODI #10111695
71,725 miles · Jan 4, 2005
Engine And Engine Cooling
RECALL CAMPAIGN: THE VEHICLE'S ENGINE FAILED PRIOR TO RECALL NOTIFICATION. *NM THE CONSUMER REQUEST REIMBURSEMENT FOR THE REPAIR MADE PRIOR TO RECALL NOTIFICATION. *NM
NHTSA ODI #10110957
63,571 miles · Dec 8, 2004
Engine And Engine Cooling
WHILE DRIVING AT ANY SPEED VEHICLE WAS RUNNING ROUGH. IT WAS TAKEN TO A REPAIR SHOP, AND MECHANIC DETERMINED THAT THE PROBLEM WAS A CRACK IN THE INTAKE MANIFOLD. CONSUMER WAS CONCERNED THAT THIS WAS THE SECOND INTAKE MANIFOLD REPLACED WITHIN TWO YEARS. THE MANUFACTURER WAS ALSO NOTIFIED. *AK *NM
NHTSA ODI #10103356
68,000 miles · Nov 15, 2004
Engine And Engine Cooling
UPPER INTAKE MANIFOLD DEVELOPED A COOLANT LEAK INTO CYLINDERS. ON STARTUP, THE ENGINE HYDROLOCKED. WHEN ENGINE HYDROLOCKED, THE STARTER WAS DAMAGED AND HAD TO BE REPLACED. THE INTAKE MANIFOLD AND SPARK PLUGS HAD TO BE REPLACED. THE DEALERSHIP SAID THIS IS A COMMON PROBLEM AND ALL MANIFOLDS WILL EVENTUALLY FAIL.*AK
NHTSA ODI #10098867
62,000 miles · Oct 22, 2004
Engine And Engine Cooling
SUDDEN CATASTROPHIC FAILURE OF THE INTAKE MANIFOLD CAUSING ANTI-FREEZE TO ENTER THE ENGINE, OIL RESULTING IN COMPLETE ENGINE FAILURE AT 75 MPH. *AK ASE CERTIFIED MECHANIC REPLACED ENGINE, INTAKE MANIFOLD AND PERIPHERALS FOR OVER $5000. HAVE POSSESSION OF ORIGINAL FACTORY INTAKE MANIFOLD SHOWING HOLE IN EGR AREA THAT FAILED. …
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SUDDEN CATASTROPHIC FAILURE OF THE INTAKE MANIFOLD CAUSING ANTI-FREEZE TO ENTER THE ENGINE, OIL RESULTING IN COMPLETE ENGINE FAILURE AT 75 MPH. *AK ASE CERTIFIED MECHANIC REPLACED ENGINE, INTAKE MANIFOLD AND PERIPHERALS FOR OVER $5000. HAVE POSSESSION OF ORIGINAL FACTORY INTAKE MANIFOLD SHOWING HOLE IN EGR AREA THAT FAILED. RUINED ENGINE HAD TO BE RETURNED FOR CORE FEE. CAR RECENTLY OFF EXTENDED WARRANTY. GM CUSTOMER SERVICE UNCOOPERATIVE AND CLAIMS THAT TSB 010601007A (NHTSA ITEM #620835) NOT PUBLISHED BY GM. GM CUSTOMER SERVICE CLAIMS CAR HAS NOT BEEN PROPERLY MAINTAINED, DID NOT CARE TO HAVE DETAILS OF OIL CHANGES (EVERY 3000 MILES) OR OTHER SERVICE PERFORMED AS RECOMMENDED IN OWNER'S MANUAL. THIS IS AN OBVIOUS PRODUCT FAILURE AND IS A SERIOUS SAFETY ISSUE AT HIGWAY SPEEDS! WHEN ENGINE LOCKED UP, LOST ALL POWER AND HAD DIFFICULTY GETTING OFF THE HIGHWAY AND ONTO THE SHOULDER. VERY THANKFUL MY HUSBAND WAS DRIVING AND NOT ME, AS I WOULD NOT HAVE BEEN ABLE TO GET THE CAR OFF THE HIGHWAY DUE TO THE TREMENDOUS STRENGTH REQUIRED TO PERFORM THAT TASK WHEN THERE IS NO POWER STEERING! RECENTLY RECEIVED A SAFETY RECALL FROM GM FOR THE GASOLINE PRESSURE REGULATOR THAT MUST HAVE A NUMBER OF VARIABLES HAPPEN ALL AT THE SAME TIME TO BECOME AN ISSUE. WHY IS GM NOT BEING HELD ACCOUNTABLE FOR THIS SERIOUS INTAKE MANIFOLD PROBLEM THAT APPEARS TO BE LYING IN WAIT FOR THE UNSUSPECTING CONSUMER?
NHTSA ODI #10096243
Mileage unknown · Oct 6, 2004
Engine And Engine CoolingEquipment
1998-BONNEVILLE 70,000 MILES. STARTED STALLING INTERMITTENTLY ON ONE OCCASION, GOT CAR TO MECHANIC AND FOUND OUT THAT THE UPPER PLENUM HAD A HOLE BURNED RIGHT THROUGH IT. HAD TO REPLACE THE UPPER MANIFOLD BECAUSE OF COOLANT LEAKING INTO THE ENGINE. $910.00 LATER IT IS FIXED. DID SOME RESEARCH AND FOUND THAT GM IS AWARE OF TH…
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1998-BONNEVILLE 70,000 MILES. STARTED STALLING INTERMITTENTLY ON ONE OCCASION, GOT CAR TO MECHANIC AND FOUND OUT THAT THE UPPER PLENUM HAD A HOLE BURNED RIGHT THROUGH IT. HAD TO REPLACE THE UPPER MANIFOLD BECAUSE OF COOLANT LEAKING INTO THE ENGINE. $910.00 LATER IT IS FIXED. DID SOME RESEARCH AND FOUND THAT GM IS AWARE OF THIS PROBLEM AND KNOW OF NUMEROUS COMPLAINTS ABOUT THIS. WONDERING WHEN THEY ARE GOING TO CALL FOR A RECALL??????*AK
NHTSA ODI #10093676