IllustrationKEY KEEPS GETTING STUCK IN IGNITION, STEERING COLUMN GETS STUCK.FUEL TANK IS LEAKING AND CHECK ENGINE LIGHT KEEPS COMING ON AND STAYING ALONG WITH SERVICE ENGINE LIGHT. FUEL PUMP KEEPS GOING OUT REPLACED 3 TIMES.
2003 Pontiac Aztek
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Pontiac Aztek do not stand out strongly from the model-year median of 121.
About this comparison →How this year compares
Owner complaints by model year
Compare all Aztek years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
180–25K
1625–50K
1550–75K
1875–100K
15100–150K
8150K+
90 reports with mileage · 38 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
5 crash reports6 fire reports3 injury reports
What owners actually said
128 reportsI CAN SMELL A GAS LEAK COMING FROM MY AZTEC. I DO KNOW THERE WAS A RECALL ON THE FUEL SYSTEM AND IT WAS NEVER HONORED BECAUSE THERE WAS NONE AT THAT TIME. THERE IS NOW A LEAK AS WELL AS A MAJOR SMELL OF FUEL COMING FROM IT. I DID CALL ABOUT THE RECALL AND THEY DON'T WANT TO HONOR IT EVEN THOU IT WAS NEVER REPLACED THE FIRST TIME…
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I CAN SMELL A GAS LEAK COMING FROM MY AZTEC. I DO KNOW THERE WAS A RECALL ON THE FUEL SYSTEM AND IT WAS NEVER HONORED BECAUSE THERE WAS NONE AT THAT TIME. THERE IS NOW A LEAK AS WELL AS A MAJOR SMELL OF FUEL COMING FROM IT. I DID CALL ABOUT THE RECALL AND THEY DON'T WANT TO HONOR IT EVEN THOU IT WAS NEVER REPLACED THE FIRST TIME. IT IS GOING TO COST ME ABOUT $1500 TO HAVE IT REPLACE....I DO BELIEVE THE RECALL SHOULD BE HONOR. I CALL THE DEALERSHIP WHERE IT WAS BOUGHT BRAND NEW. AND SPOKE WITH THE OWNERS. AND THEY SAID THEY NEVER RECEIVED THE LETTER TO HAVE IT REPLACED. THE DEALERSHIP SAID IT OUT OF WARRANTY AND THEY WILL NOT COVER IT EVEN THOU THE RECALL WAS NEVER DONE ON IT.
TL*THE CONTACT OWNS A 2003 PONTIAC AZTEK. THE CONTACT STATED THAT THERE WAS A STRONG ODOR OF FUEL AND DISCOVERED THAT THERE WAS A FUEL LEAK. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 165,000.
NOT EXACTLY SURE OF THE DATE OF THESE INCIDENTS, BUT I CAN SMELL FUMES COMING THROUGH THE VENTS WHEN I AM DRIVING, HAD TO GET THIS CHECKED A FEW WEEKS AGO. THE MECHANIC SAID THE GAS WAS LEAKING REPLACED THIS PART. I AM STILL SMELLING SOMETHING IN THE ENGINE AREA. I AM NOT SURE WHAT AND WHY. THE VEHICLE ALSO FEELS LIKE IT IS SHAK…
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NOT EXACTLY SURE OF THE DATE OF THESE INCIDENTS, BUT I CAN SMELL FUMES COMING THROUGH THE VENTS WHEN I AM DRIVING, HAD TO GET THIS CHECKED A FEW WEEKS AGO. THE MECHANIC SAID THE GAS WAS LEAKING REPLACED THIS PART. I AM STILL SMELLING SOMETHING IN THE ENGINE AREA. I AM NOT SURE WHAT AND WHY. THE VEHICLE ALSO FEELS LIKE IT IS SHAKING WHEN I APPLY THE BRAKES, AND THE BRAKES ARE FINE. IT USUALLY DOES IT WHEN I AM BRAKING AND ALSO WHEN I GO PAST 40MPH. IT HAS GOTTEN REALLY BAD THAT I AM THINKING ABOUT GETTING RID OF VEHICLE AND NOT HAVING A VEHICLE. ALSO, I CAN HEAR A CRANKING NOISE IN THE STEERING COLUMN WHEN I AM TURNING THAT MAKES ME THINK THE VEHICLE IS BREAKING IN HALF. I HAVE HAD TO REPLACE THE GAS CAP LAST YEAR AS WELL FOR FUMES. *TR
SINCE OCTOBER 31ST. MY CAR HAS SHUT OFF ABOUT 15 WHILE DRIVING, I LOSE POWER OF MY STEERING AND CANNOT MOVE MY CAR. I SAW TODAY THAT THERE IS A GM IGNITION RECALL BUT MY CAR IS NOT INVOLVED WHEN I CALL GM.
I WAS DRIVING AT ABOUT 30MPH WHEN MY VEHICLE JUST SHUT DOWN W/O WARNING/SYMPTOMS. MY LIGHTS STILL WORKED BUT THE VEHICLE TOTALLY SHUT DOWN AND LOCKED UP OTHERWISE AND I COASTED TO A STOP MID ROADWAY. KEY WAS STUCK IN IGNITION AND IN THE ON POSITION AND WOULDN'T LET ME TURN KEY TO ANY OTHER POSITION AND KEY WOULDN'T COME OUT SO I…
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I WAS DRIVING AT ABOUT 30MPH WHEN MY VEHICLE JUST SHUT DOWN W/O WARNING/SYMPTOMS. MY LIGHTS STILL WORKED BUT THE VEHICLE TOTALLY SHUT DOWN AND LOCKED UP OTHERWISE AND I COASTED TO A STOP MID ROADWAY. KEY WAS STUCK IN IGNITION AND IN THE ON POSITION AND WOULDN'T LET ME TURN KEY TO ANY OTHER POSITION AND KEY WOULDN'T COME OUT SO I SAT UNTIL BATTERY DIED WHICH SHUT THE VEHICLE OFF.WHEN VEHICLE INITIALLY LOST POWER AND CAME TO A STOP I TRIED TO PUT VEHICLE INTO PARK AND ATTEMPT A RESTART WHICH IS WHEN I REALIZED THE KEY AND IGNITION WOULDN'T MOVE AND THEN VEHICLE WOULDN'T MOVE OUT OF PARK EITHER.ALSO AT THE MOMENT MY CAR SHUT DOWN,I GLANCED DOWN AT DASH AND SAW SYSTEM WARNING MESSAGE FLASH STATING ABS ERROR BUT WAS UNSURE IF THIS WAS THE ONLY MESSAGE IT HAD FLASHED OR IF THIS WAS JUST THE LAST ONE THAT I CAUGHT AND THEY HAD POSSIBLY ALL FLASHED AS PART OF THE MALFUNCTION BUT HAD NEVER HEARD OF ANYTHING BRAKE RELATED CAUSE AN ENTIRE VEHICLE SYSTEM TO SHUT DOWN TOTALLY AND BE DEAD AS A RESULT WITH TOTAL LOCKUP OF ALL CONTROLS.I HAD TO HAVE VEHICLE TOWED HOME AND HAVE HAD NOTHING BUT CONFUSION FROM ALL OF THE TOW TRUCK DRIVERS, MECHANIC FRIENDS, ETC.AS TO WHAT OR WHY THIS WOULD HAPPEN. THEY ALL SUGGESTED THAT IT SEEMED TO BE MY COMPUTER OR ELECTRICAL POSSIBLY BECAUSE THE CAR WAS TOTALLY DEAD AND DID NOT MAKE ANY NOISE OR CLICK OR ANYTHING BUT SILENCE WHEN ATTEMPTING TO POWER BACK AND RESTART. I HAD MY TWO KIDS WITH ME AND ONE WAS A BABY IN A TORRENTIAL DOWNPOUR OF A RAINSTORM AND THIS WAS MY VEHICLE STRANDED MID CORNER IN A BLIND SPOT WITH NO WAY OF MOVING CAR FROM DANGER OF MIDDLE OF ROAD OR EVEN BEING ABLE TO REMOVE MY KEY SO AS TO ABANDON THE VEHICLE OUT OF SAFETY CONCERN.THIS IS NOT THE ONLY CASE OF THIS HAPPENING TO THIS VEHICLE FROM WHAT I AM READING ON CONSUMER REPORTED INCIDENTS AND COMPLAINTS/INVESTIGATIONS. THIS NEEDS TO BE A RECALL AND IT IS ALL ELECTRICAL ERROR RELATED. *TR
I HAD A FLAT TIRE, REAR DRIVER SIDE TIRE. I WAS UNAWARE OF THE ACTUAL MILEAGE THAT WAS ON MY CAR AT THAT TIME. PULLED OVER AND CHANGED FLAT TIRE WITH SPARE DOUGHNUT TIRE (WHICH IS A JOKE). I PROCEEDED TO DRIVE OFF AND THE ABS LIGHT IMMEDIATELY CAME ON AND SAID IT WAS DISABLED. I CONTINUED DRIVING TO LES SCHWAB TIRE CENTER IN …
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I HAD A FLAT TIRE, REAR DRIVER SIDE TIRE. I WAS UNAWARE OF THE ACTUAL MILEAGE THAT WAS ON MY CAR AT THAT TIME. PULLED OVER AND CHANGED FLAT TIRE WITH SPARE DOUGHNUT TIRE (WHICH IS A JOKE). I PROCEEDED TO DRIVE OFF AND THE ABS LIGHT IMMEDIATELY CAME ON AND SAID IT WAS DISABLED. I CONTINUED DRIVING TO LES SCHWAB TIRE CENTER IN HOOD RIVER, OR.. THEY SAID THE FLAT WAS NOT REPAIRABLE AND THEY WERE UNABLE TO SELL ME 1 TIRE SINCE MY VEHICLE IS AWD. I LIMPED BACK HOME TO PORTLAND ON THE 35 MPH SPARE TIRE. I WAS ABLE TO GET CHEAPER TIRES THROUGH ANOTHER DEALER BUT WHEN MY NEW TIRES WERE PUT ON MY ABS NEVER REACTIVATED AND TO THIS DAY THE LIGHT STAYS ON SAYING IT IS DISABLED. IT IS THE DIFFERENCE BETWEEN DRIVING A 1973 MONTE CARLO VS A 2003 PONTIAC AZTEK. I HAVE HAD SEVERAL PLACES CHECK IT OUT AND THEY HAVE SAID IT IS IN THE WHEEL SENSORS??? ALL 4? I HAD THEM REPLACED AND IT STILL SAYS THE ABS IS DISABLED. WHAT IS THE PROBLEM? AND THIS WENT OUT OVER HAVING A FLAT TIRE?? I DO NOT HAVE THE MONEY TO TAKE IT TO DEALER. PLEASE TELL ME WHAT TO DO TO GET THIS FIXED. IT IS ANNOYING AT BEST. THANK YOU. *TR
ENGINE RPM SURGES TO OVER 3000 WITHOUT WARNING. THIS OFTEN HAPPENS WHEN THE CAR IS INITIALLY PLACED IN DRIVE AFTER STARTING THE ENGINE. THE DRIVER MAY NEED TO SUDDENLY APPLY THE BRAKE IF BEHIND A CAR. THE HIGH RPM ALSO ACTS AS AN UNDESIRED "CRUISE CONTROL" SYSTEM, THOUGH THE VEHICLE IS NOT EQUIPPED WITH "CRUISE". THE DRIVER MUST…
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ENGINE RPM SURGES TO OVER 3000 WITHOUT WARNING. THIS OFTEN HAPPENS WHEN THE CAR IS INITIALLY PLACED IN DRIVE AFTER STARTING THE ENGINE. THE DRIVER MAY NEED TO SUDDENLY APPLY THE BRAKE IF BEHIND A CAR. THE HIGH RPM ALSO ACTS AS AN UNDESIRED "CRUISE CONTROL" SYSTEM, THOUGH THE VEHICLE IS NOT EQUIPPED WITH "CRUISE". THE DRIVER MUST ALSO FIRMLY HOLD THE BRAKE PEDAL DOWN WHILE STOPPED AS THE CAR WILL LURCH FORWARD. *TR
MY ANTI LOCK BRAKES COME ON WITHOUT WARNING ALL THE TIME. EVEN IF ITS A SIMPLE STOP SIGN OR IM TURNING A CORNER. I CAN FEEL THE VIBRATION UNDER MY FEET AND MY ANTI-LOCK LIGHT COMES ON, THE DASH. ITS VERY SCARY. I BOUGH MY CAR NOT EVEN 6 MONTHS AGO FROM A LOCAL DEALER. THE BRAKE ISSUE STARTED ABOUT 2 MONTHS IN TO ME HAVING THE V…
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MY ANTI LOCK BRAKES COME ON WITHOUT WARNING ALL THE TIME. EVEN IF ITS A SIMPLE STOP SIGN OR IM TURNING A CORNER. I CAN FEEL THE VIBRATION UNDER MY FEET AND MY ANTI-LOCK LIGHT COMES ON, THE DASH. ITS VERY SCARY. I BOUGH MY CAR NOT EVEN 6 MONTHS AGO FROM A LOCAL DEALER. THE BRAKE ISSUE STARTED ABOUT 2 MONTHS IN TO ME HAVING THE VEHICLE. I HAVE DONE RESEARCH ONLINE AND IT SEEMS THIS IS KNOWN ISSUE FOR THESE TYPES OF CARS. SOMETHING ABOUT A SENSOR INSIDE THE STEERING WHEEL. ITS IS VERY UNSAFE AND FROM THE THINGS I'VE READ A VERY COMMON ISSUE. *TR
IN THE MIDDLE OF TURNING ON A BUSY ROAD I SUDDENLY LOST ALL POWER TO MY CAR. IT SEEMED AS IF MY CAR WAS SHUT OFF BUT THE IGNITION WAS STILL IN THE ON POSITION. I ALMOST HIT/SIDE SWIPED 3 DIFFERENT CARS. THIS HAS BEEN A RECURRING ISSUE SINCE ABOUT FEB. 2014. I HAVE GONE TO DIFFERENT SHOPS AND NO ONE CAN SEEM TO TELL ME WHAT IS WR…
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IN THE MIDDLE OF TURNING ON A BUSY ROAD I SUDDENLY LOST ALL POWER TO MY CAR. IT SEEMED AS IF MY CAR WAS SHUT OFF BUT THE IGNITION WAS STILL IN THE ON POSITION. I ALMOST HIT/SIDE SWIPED 3 DIFFERENT CARS. THIS HAS BEEN A RECURRING ISSUE SINCE ABOUT FEB. 2014. I HAVE GONE TO DIFFERENT SHOPS AND NO ONE CAN SEEM TO TELL ME WHAT IS WRONG. FIRST IT WAS AN O2 SENSOR, THEN POSSIBLY A BAD SEAL ON MY GAS CAP, NO CHECK ENGINE LIGHT COMES ON. I'VE GONE THROUGH FIXING EVERYTHING THEY SAY AND NOW EVERYONE SEEMS TO BE AT A LOSS. I'VE HAD THIS ISSUE BOTH WHILE DRIVING AND WHILE SLOWING DOWN TO TURN. *TR
Official recalls
307V349000 · Fuel System, Gasoline:storage
Aug 8, 2007
ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).
Consequence & remedy
Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.
03V250000 · Equipment:other:owners/service/other Manual
Jul 15, 2003
CERTAIN MINIVANS, PASSENGER AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." THE OWNER'S MANUAL DOES NOT EXPLAIN THE MEANING OF THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT LOWER UNIVERSAL ANCHORAGE SYSTEM.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THEIR OWNER'S MANUAL. THIS SUPPLEMENT DESCRIBES AND SHOWS THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT ANCHORS THAT ARE LOCATED IN THE VEHICLE AND ON THE CHILD RESTRAINT OR BOOSTER CUSHION. OWNER NOTIFICATION BEGAN AUGUST 18, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
03V052000 · Steering
Feb 20, 2003
IN SOME OF THESE SPORT UTILITY VEHICLES, THE DIAMETER OF THE STEERING COLUMN INTERMEDIATE SHAFT IS TOO SMALL.
Consequence & remedy
Consequence: THIS CONDITION COULD ALLOW THE INTERMEDIATE SHAFT TO SPIN INSIDE THE STEERING COLUMN COUPLING, RESULTING IN LOSS OF STEERING CONTROL OF THE VEHICLE. IF THIS WERE TO HAPPEN WHILE THE VEHICLE IS MOVING, A CRASH COULD RESULTING WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL INSPECT, AND REPLACE IF NECESSARY, THE STEERING COLUMN INTERMEDIATE SHAFT. OWNERS WERE NOTIFIED BY TELEPHONE ON FEBRUARY 7, 2003, WITH A FOLLOW-UP LETTER ON FEBRUARY 11, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300 OR PONTIAC AT 1-800-762-2737.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.