← New search

2001 Pontiac Aztek

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2001 Pontiac Aztek do not stand out strongly from the model-year median of 121.

About this comparison →

When problems were reported

Mileage at the reported incident

120 reports with mileage · 96 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports6 fire reports15 injury reports

Engine And Engine Cooling complaints

28 reports
Clear category filter
Mileage unknown · Oct 18, 2010
Engine And Engine Cooling

PURCHASED THE PONTIAC 2001 AZTEK FROM A DEALER USED. THE FIRST WEEK THE CHECK ENGINE LIGHT CAME ON. SECOND WEEK THE SERVICE VEHICLE LIGHT CAME ON AND THE THERMOMETER GAUGE WAS STUCK IN COLD, TOOK THE CAR TO CHECKERS AUTOPARTS TO DIAGNOSE. WAS A BAD THERMOSTAT. ANOTHER WEEK LATER THE ENGINE STARTED OVERHEATING. STOPPED CHECKED …

Read full complaint

PURCHASED THE PONTIAC 2001 AZTEK FROM A DEALER USED. THE FIRST WEEK THE CHECK ENGINE LIGHT CAME ON. SECOND WEEK THE SERVICE VEHICLE LIGHT CAME ON AND THE THERMOMETER GAUGE WAS STUCK IN COLD, TOOK THE CAR TO CHECKERS AUTOPARTS TO DIAGNOSE. WAS A BAD THERMOSTAT. ANOTHER WEEK LATER THE ENGINE STARTED OVERHEATING. STOPPED CHECKED COOLANT. WAS GONE OUT OF THE RESERVOIR, WHICH I JUST HAD FILLED AT JIFFY LUBE THAT MORNING. STOPPED BY THEM AGAIN, THEY CHECKED THE LIQUIDS, FOUND COOLANT MIXED IN WITH THE OIL. ADVISED NOT TO CONTINUE DRIVING THE VEHICLE SINCE IT CAN MESS UP THE ENGINE. CALLED DEALER AND HAD THEM TOW IT. THEY HAVE BEEN WORKING ON IT FOR THE PAST 4 DAYS. STATED THAT IT WAS THE INTAKE MANIFOLD GASKET. WONDERING IF THIS VEHICLE IS SAFE AFTER READING SEVERAL COMPLAINTS REGARDING IT. AND ALSO IF PONTIAC WOULD FIX IT. *TR

NHTSA ODI #10361102

Mileage unknown · Aug 19, 2010
Engine And Engine CoolingPower TrainVisibility

2001 PONTIAC AZTEK TRUCK. CONSUMER SENT DOCUMENTS REGARDING WORK DONE TO VEHICLE *TGW THE CONSUMER STATED THE TRANSMISSION HAD TO BE REPLACED, THE WINDOW WOULD NOT GO DOWN AND THE CHECK ENGINE LIGHT ILLUMINATED *JB

NHTSA ODI #10351014

Mileage unknown · Sep 11, 2008
Electrical SystemEngine And Engine CoolingService Brakes, Hydraulic

MY CAR STARTED TO RUN HOT AS SOON AS THE CAR WAS DROVE ABOUT A QUARTER OF A MILE, BUT THE FLUID WASN'T HOT. MY HUSBAND REPLACED THE THERMOSTAT, HOSES, A COOLING SENSOR, AND SOME OTHER THINGS. WHEN NONE OF THAT WORKED, WE TOOK IT TO A RADIATOR SHOP AND THEY TOLD US WE NEED HEAD GASKETS. WE HAVE A 2001 AZTEK AND WHEN WE GOT THE CA…

Read full complaint

MY CAR STARTED TO RUN HOT AS SOON AS THE CAR WAS DROVE ABOUT A QUARTER OF A MILE, BUT THE FLUID WASN'T HOT. MY HUSBAND REPLACED THE THERMOSTAT, HOSES, A COOLING SENSOR, AND SOME OTHER THINGS. WHEN NONE OF THAT WORKED, WE TOOK IT TO A RADIATOR SHOP AND THEY TOLD US WE NEED HEAD GASKETS. WE HAVE A 2001 AZTEK AND WHEN WE GOT THE CAR IN 2004, THE GASKETS BLEW BUT IT WAS UNDER WARRANTY. THAT IS AN EXPENSIVE JOB. GM NEEDS TO RECALL THIS VEHICLE AND GIVE US ALL SOME RELIABLE CARS AND TRUCKS! *TR

NHTSA ODI #10241906

Mileage unknown · Jul 29, 2008
Engine And Engine Cooling

2001 PONTIAC AZTEK I HAVE REPLACED THE UPPER AND LOWER INTAKE GASKETS AS WELL AS THERMOSTAT AT QUITE AND EXPENSE AND NOW THE HEAD GASKETS ARE BLOWN. THIS SEEMS TO BE A VERY COMMON PROBLEM WITH THE 3.4 L FROM GM AND IT STILL HASN'T BEEN RECALLED OR FIXED TO THE CONSUMERS BEHALF?I HAVE READ THAT IT WAS BLAMED ON THE DEX-COOL COOLA…

Read full complaint

2001 PONTIAC AZTEK I HAVE REPLACED THE UPPER AND LOWER INTAKE GASKETS AS WELL AS THERMOSTAT AT QUITE AND EXPENSE AND NOW THE HEAD GASKETS ARE BLOWN. THIS SEEMS TO BE A VERY COMMON PROBLEM WITH THE 3.4 L FROM GM AND IT STILL HASN'T BEEN RECALLED OR FIXED TO THE CONSUMERS BEHALF?I HAVE READ THAT IT WAS BLAMED ON THE DEX-COOL COOLANT THAT GM USED FROM MID 90'5- PRESENT IF THAT'S THE CASE WHY ISN'T GM HELD RESPONSIBLE IF THEY KNOW THEIR COOLANT IS THE CAUSE OF GASKET BREAKDOWN? *TR

NHTSA ODI #10236258

89,575 miles · Apr 23, 2008
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. WHILE THE VEHICLE WAS RECEIVING A FREE OIL CHANGE, THE CONTACT WAS INFORMED THAT THE INTAKE MANIFOLD WAS LEAKING ANTIFREEZE INTO THE ENGINE. GENERAL MOTORS ADVISED HIM TO TAKE HIS VEHICLE TO A PONTIAC DEALER. THE DEALER STATED THAT THEY COULD NOT WORK ON THE VEHICLE THROUGH THE WARRAN…

Read full complaint

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. WHILE THE VEHICLE WAS RECEIVING A FREE OIL CHANGE, THE CONTACT WAS INFORMED THAT THE INTAKE MANIFOLD WAS LEAKING ANTIFREEZE INTO THE ENGINE. GENERAL MOTORS ADVISED HIM TO TAKE HIS VEHICLE TO A PONTIAC DEALER. THE DEALER STATED THAT THEY COULD NOT WORK ON THE VEHICLE THROUGH THE WARRANTY AND ADVISED THE CONTACT TO TAKE HIS VEHICLE TO ANOTHER DEALER. GENERAL MOTORS STATED THAT THEY WOULD REPAIR THE VEHICLE UNDER WARRANTY, BUT LATER CHANGED THERE MIND. THE REFERENCE NUMBER FROM GENERAL MOTORS WAS 71-616597877. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 89,595 AND FAILURE MILEAGE WAS 89,575.

NHTSA ODI #10225463

Mileage unknown · Aug 14, 2007
Electrical SystemEngine And Engine CoolingEquipment

I WAS FINDING ANTIFREEZE IN MY OIL. TOOK TO THE SHOP AND HAD TO HAVE THE INTAKE GASKET AND THE MANIFOLD GASKET REPLACED. ALSO HAD TO HAVE A NEW THERMOSTAT AND PVC VALVE. IT COST ALMOST $900.00. THIS IS NOT THE ONLY PROBLEMS HAVE HAD TO HAVE THE FRONT WHEEL BEARINGS REPLACED 2 TIMES AND BRAKE SHOES 2 TIMES. ALSO HAD TO HAVE THE…

Read full complaint

I WAS FINDING ANTIFREEZE IN MY OIL. TOOK TO THE SHOP AND HAD TO HAVE THE INTAKE GASKET AND THE MANIFOLD GASKET REPLACED. ALSO HAD TO HAVE A NEW THERMOSTAT AND PVC VALVE. IT COST ALMOST $900.00. THIS IS NOT THE ONLY PROBLEMS HAVE HAD TO HAVE THE FRONT WHEEL BEARINGS REPLACED 2 TIMES AND BRAKE SHOES 2 TIMES. ALSO HAD TO HAVE THE HEATER FIXED. NOW THE AC DOES NOT WORK. HAD TO HAVE THE WINDOW CONTROL UNIT REPLACED ON THE DRIVER SIDE. HAD TO HAVE COMPUTER COMPONENTS REPLACED BECAUSE THE BATTERY WENT BAD WITH NO NOTICE. AND NOW THE WINDSHIELD WIPERS DO NOT WORK. TO FIX THIS PROBLEM IS GOING TO COST ME $200 THAT IS JUST FOR THE WHOLE MOTOR AND CONNECTING RODS. BECAUSE IT IS A FACTORY ONLY PART. ALL TOGETHER I HAVE PAID ALMOST $2,000.00. THE AC IS THE CONDENSER WHICH IS ANOTHER $300.00. I HAVE HAD AND LOVED GM VEHICLES FOR AWHILE. BUT THIS KIND OF THING HAS NEVER BEEN A PROBLEM.....SOMETHING HAS GOT TO BE DONE. *JB

NHTSA ODI #10199609

13,745 miles · Aug 7, 2007
Engine And Engine CoolingEquipmentVisibility

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEC. SHE STATED THAT THE CONDENSER WOULD NOT BLOW COLD AIR WHEN ENGAGED. THE DEALER STATED THAT THERE WAS A HOLE IN THE CONDENSER. THE CONDENSER HAS BEEN REPLACED ON FOUR OCCASIONS. THE MANUFACTURER OFFERED HER A VOUCHER FOR A NEW VEHICLE. AS OF AUGUST 7, 2007, THE FAILURE HAS NOT BEEN R…

Read full complaint

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEC. SHE STATED THAT THE CONDENSER WOULD NOT BLOW COLD AIR WHEN ENGAGED. THE DEALER STATED THAT THERE WAS A HOLE IN THE CONDENSER. THE CONDENSER HAS BEEN REPLACED ON FOUR OCCASIONS. THE MANUFACTURER OFFERED HER A VOUCHER FOR A NEW VEHICLE. AS OF AUGUST 7, 2007, THE FAILURE HAS NOT BEEN RECTIFIED. THE FAILURE MILEAGE WAS 13,745 AND THE CURRENT MILEAGE WAS 92,000. THE CONSUMER WAS TOLD THAT BRACKETS WERE PUNCHING HOLES IN THE CONDENSER. AFTER THE LAST CONDENSER REPLACEMENT, THE CONSUMER SMELLED SOMETHING BURNING AND NOTICED ANTI-FREEZE LEAKING ONLY WHEN THE AIR CONDITIONER WAS ON. THE CONSUMER RETURNED TO THE DEALERSHIP AND WAS INFORMED THAT A NEW RADIATOR WAS NEEDED AND THERE WAS A PROBLEM WITH THE INTAKE. THE CONSUMER WAS THEN TOLD THE INTAKE WAS OK, BUT A RADIATOR WAS STILL NEEDED. UPDATED 09/11/07. THE BLOWER MOTOR WAS ALSO REPLACED. UPDATED 09/11/07. *JB

NHTSA ODI #10198768

Mileage unknown · Jul 16, 2007
Electrical SystemEngine And Engine CoolingFire

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. THE CONTACT STATED THAT THE AIR CONDITIONER WAS NOT WORKING. THE VEHICLE ALSO BEGAN EMITTING SMOKE, BUT THE FAILURE WAS REPAIRED. THE DEALER DIAGNOSED THE CAUSE OF FAILURE AS ELECTRICAL. THE PURCHASE DATE AND FAILURE MILEAGE WERE UNKNOWN. THE CURRENT MILEAGE IS 72,000. UPDATED 08/1…

Read full complaint

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. THE CONTACT STATED THAT THE AIR CONDITIONER WAS NOT WORKING. THE VEHICLE ALSO BEGAN EMITTING SMOKE, BUT THE FAILURE WAS REPAIRED. THE DEALER DIAGNOSED THE CAUSE OF FAILURE AS ELECTRICAL. THE PURCHASE DATE AND FAILURE MILEAGE WERE UNKNOWN. THE CURRENT MILEAGE IS 72,000. UPDATED 08/14/07. *JB

NHTSA ODI #10196534

Mileage unknown · Apr 16, 2007
Engine And Engine Cooling

LAST FALL , 2006, HEATER WASN'T WORKING. TAKING THE RADIATOR CAP OFF, FOUND HEAVY ACCUMULATION OF GUNK INSIDE RADIATOR. MECHANIC ADVISED THAT I HAVE THE RADIATOR AND COOLING SYSTEM FLUSHED. HAD THAT DONE;. WAS NOT TOLD AT THAT TIME WHAT CAUSED THIS TO HAPPEN. ALL SEEMED OKAY UNTIL ABOUT MARCH OF 2007, HEATER STOPPED WORKING…

Read full complaint

LAST FALL , 2006, HEATER WASN'T WORKING. TAKING THE RADIATOR CAP OFF, FOUND HEAVY ACCUMULATION OF GUNK INSIDE RADIATOR. MECHANIC ADVISED THAT I HAVE THE RADIATOR AND COOLING SYSTEM FLUSHED. HAD THAT DONE;. WAS NOT TOLD AT THAT TIME WHAT CAUSED THIS TO HAPPEN. ALL SEEMED OKAY UNTIL ABOUT MARCH OF 2007, HEATER STOPPED WORKING AGAIN AND CHECK ENGINE LIGHT CAME ON. TOOK IT TO DEALERSHIP THIS TIME, FOR OIL CHANGE AND CHECK UP. THEY CHANGED THE OIL, DID SOME ADJUSTMENTS TO COMPUTERS ,WHICH COST ME OVER $200 , AND SAID THE LOWER INTAKE MANIFOLD WAS LEAKING AND WANTED $913.00 TO FIX THAT. AFTER FEELING VERY ILL FROM THIS NEWS I TOLD THEM, I DID NOT HAVE THAT KIND OF MONEY AT THIS TIME. IT TOOK EVERYTHING I HAD TO GET THE COMPUTERS ADJUSTED. TOOK IT TO ANOTHER MECHANIC TO GET AN ESTIMATE ON GETTING THE LOWER MANIFOLD REPAIRED, AND THEY TOLD ME THAT THEY HAD NEVER SEEN A VEHICLE WITH ONLY 79,000 MILES ON IT WITH AS MUCH GUNK"INSIDE THE RADIATOR AND IN AS BAD A SHAPE AS THIS ONE WAS IN. THEY WERE NOT EQUIPPED TO MAKE THE REPAIR, SO I AM NOW IN THE PROCESS OF SAVING MY MONEY AND TRYING TO FIND SOMEONE THAT CAN FIX IT FOR LESS THAN THE DEALERSHIP, OR GET THE MONEY TO TAKE IT BACK TO THEM. AM BORROWING VEHICLES FROM MY CHILDREN TILL THEN. AFTER READING COMPLAINTS ON THIS WEBSITE, I FIND THAT THIS IS NOT AN UNCOMMON COMPLAINT OR PROBLEM. I HAD PURCHASED THE EXTENDED WARRANTY, 5 YEARS OR 75000 MILES), FOR MY VEHICLE SHORTLY AFTER I PURCHASED IT NEW, AND THAT WAS GOOD UNTIL JUNE OF 2006, BEFORE IT REACHED THE 75000 MILE MARK. PROBABLY, LAST FALL, IT STILL HAD NOT REACHED THE 75000 MILE MARK, BUT NOW I AM TOLD THERE IS NO RECOURSE FROM MANUFACTURER TO GET HELP IN FIXING THIS PROBLEM. TOLD THIS BY THE DEALER. *AK

NHTSA ODI #10188002

23,940 miles · Jan 22, 2007
Engine And Engine Cooling

TL* - THE CONTACT OWNS A 2001 PONTIAC AZTEC. THE CONTACT STATED TOOK THE VEHICLE TO THE REPAIR SHOP TO BE SERVICED AND WAS INFORMED THAT THE HEAD GASKET NEEDED TO BE REPLACED. THE DEX COOLANT USED IN HER VEHICLE CAUSED THE HEAD GASKET TO DETERIORATE. THE CONTACT THEN CALLED THE MANUFACTURER AND WAS TOLD TO TAKE THE VEHICLE TO …

Read full complaint

TL* - THE CONTACT OWNS A 2001 PONTIAC AZTEC. THE CONTACT STATED TOOK THE VEHICLE TO THE REPAIR SHOP TO BE SERVICED AND WAS INFORMED THAT THE HEAD GASKET NEEDED TO BE REPLACED. THE DEX COOLANT USED IN HER VEHICLE CAUSED THE HEAD GASKET TO DETERIORATE. THE CONTACT THEN CALLED THE MANUFACTURER AND WAS TOLD TO TAKE THE VEHICLE TO ONE OF THEIR MECHANICS.*AK UPDATED 03/19/07. *JB

NHTSA ODI #10179337

Official recalls

5

07V349000 · Fuel System, Gasoline:storage

Aug 8, 2007

ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).

Consequence & remedy

Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.

03V250000 · Equipment:other:owners/service/other Manual

Jul 15, 2003

CERTAIN MINIVANS, PASSENGER AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." THE OWNER'S MANUAL DOES NOT EXPLAIN THE MEANING OF THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT LOWER UNIVERSAL ANCHORAGE SYSTEM.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THEIR OWNER'S MANUAL. THIS SUPPLEMENT DESCRIBES AND SHOWS THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT ANCHORS THAT ARE LOCATED IN THE VEHICLE AND ON THE CHILD RESTRAINT OR BOOSTER CUSHION. OWNER NOTIFICATION BEGAN AUGUST 18, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.

02V329000 · Air Bags:frontal

Dec 9, 2002

ON CERTAIN PASSENGER, SPORT UTILITY VEHICLES AND MINI VANS, SOME OF THESE VEHICLES HAVE A PASSENGER AIR BAG THAT WAS MANUFACTURED WITHOUT A CHECK VALVE PIN. AN AIR BAG WITHOUT THE CHECK VALVE PIN COULD PRODUCE INCREASED PRESSURE AT THE ONSET OF THE AIR BAG DEPLOYMENT AND REDUCED PRESSURE AFTERWARD.

Consequence & remedy

Consequence: THIS COULD INCREASE THE SEVERITY OF INJURY TO A PERSON WHO WAS NOT PROPERLY RESTRAINED AND WHO WAS CLOSE TO THE PASSENGER AIR BAG AT THE TIME OF DEPLOYMENT. IT COULD ALSO REDUCE THE AB8ILITY OF THE AIR BAG TO PROTECT A RESTRAINED FRONT SEAT PASSENGER.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE PASSENGER AIR BAG. OWNER NOTIFICATION BEGAN DECEMBER 16, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OLDSMOBILE AT 1-800-442-6537, OR SATURN AT 1-800-553-6000, PROMPT #3.

01V383000 · Seats:front Assembly:recliner

Dec 13, 2001

VEHICLE DESCRIPTION: CERTAIN MINI VANS BUILT WITH SECOND ROW 50/50 SPLIT BENCH SEATS OR CAPTAIN'S CHAIRS, FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SEAT LATCH ANCHOR WIRE DIAMETER IS GREATER THAN 6.1 MM.

Consequence & remedy

Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.

Remedy: DEALERS WILL INSPECT THE LATCH ANCHOR WIRES AND REPAIR THOSE WITH AN IMPROPER DIAMETER. OWNER NOTIFICATION BEGAN APRIL 10, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.

01V026000 · Air Bags:frontal

Feb 1, 2001

VEHICLE DESCRIPTION: PASSENGER, SPORT UTILITY VEHICLES AND MINIVANS. THE PASSENGER AIR BAG INFLATOR MODULES WERE BUILT WITHOUT THE CORRECT AMOUNT OF GENERANT, WHICH PRODUCES THE GAS THAT FILLS THE AIR BAG. SOME WERE BUILT WITH A DOUBLE LOAD OF GENERANT AND SOME WERE BUILT WITHOUT GENERANT.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH THAT WOULD TRIGGER A PASSENGER AIR BAG DEPLOYMENT, A DOUBLE LOAD OF GENERANT CAN CAUSE THE INFLATOR MODULE TO EXPLODE. IF THE AIR BAG MODULE EXPLODES, METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANT. A MODULE WITH NO GENERANT WOULD NOT INFLATE THE AIR BAG, AND THE OCCUPANTS COULD RECEIVE MORE SEVERE INJURIES.

Remedy: DEALERS WILL REPLACE THE PASSENGER AIR BAG MODULE. TELEPHONE CALLS WERE MADE TO OWNERS ON JANUARY 29, 2001. FOLLOW UP OWNER MAILING BEGAN ON APRIL 17, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR SATURN AT 1-800-553-6000.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA07006 · Fuel Tank Leakage

Opened Apr 18, 2007 · Closed Sep 13, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Additional source detail variants (5)

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage:tank Assembly

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

RQ06009 · Fuel Tank Leakage

Opened Dec 14, 2006 · Closed Apr 18, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Additional source detail variants (4)

Fuel System, Gasoline

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage:tank Assembly

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.