THE MUFFLER GETS SO HOT IT MELTS THE PLASTIC FENDER STARTS ON FIRE
2015 Polaris Sportsman 1000XP
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 14 of 16 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Structure. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 2 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Unknown Or Other complaints
3 reportsAFTER RIDING ON SLOWER TRAILS OR FAST SPEEDS. IT DOESN'T MATTER THE MUFFLER BEGINS TO GLOW ORANGE. CAUSING RIDER DISCOMFORT AND FIRE DANGER TO BOTH VEHICLE AND A DANGER TO ARE BELOVED NATIONAL FOREST. I HAVE TAKEN BACK TO DEALER AND GOT THE IMPROVED EXHAUST SPRINGS AND DONUT INSTALLED. ALSO HAD NEW EXHAUST SYSTEM INSTALLED UNDE…
Read full complaint
AFTER RIDING ON SLOWER TRAILS OR FAST SPEEDS. IT DOESN'T MATTER THE MUFFLER BEGINS TO GLOW ORANGE. CAUSING RIDER DISCOMFORT AND FIRE DANGER TO BOTH VEHICLE AND A DANGER TO ARE BELOVED NATIONAL FOREST. I HAVE TAKEN BACK TO DEALER AND GOT THE IMPROVED EXHAUST SPRINGS AND DONUT INSTALLED. ALSO HAD NEW EXHAUST SYSTEM INSTALLED UNDER WARRANTY . IT ALSO WAS SUPPOSED TO BE IMPROVED. HOWEVER SAME ISSUE STILL REMAINS.
EXHAUST RUNNING SO HOT PLASTIC FENDERS MELTED. CONCERNED ABOUT FIRE. JUST RIDING SLOWLY ON AN OFF-ROAD TRAIL . DEALER REPLACED UNDER WARRANTY AND THE MELTED AGAIN WITHIN 20 MILES OF NEXT RIDE.
Official recalls
0No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
Illustration