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2008 Polaris Ranger Rzr

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 3 of 3 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 2 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

Fuel System, Gasoline complaints

1 reports
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1,500 miles · Aug 11, 2011
Fuel System, Gasoline

POOR DESIGN OF FUEL TANK/FUEL PUMP CONNECTION WILL CAUSE FUEL LEAK, ONLY A MATTER OF TIME. CONSEQUENCE - POSSIBLE FUEL FIRE, EXPLOSION! FUEL TANK HAS BRASS INSERTS IN BLIND HOLES TO ACCOMMODATE FASTENING OF FUEL PUMP WITH O-RING SEAL BETWEEN FUEL PUMP AND FUEL TANK. GOOD IDEA BUT VERY BAD AND DANGEROUS DESIGN. THESE BRASS INSERT…

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POOR DESIGN OF FUEL TANK/FUEL PUMP CONNECTION WILL CAUSE FUEL LEAK, ONLY A MATTER OF TIME. CONSEQUENCE - POSSIBLE FUEL FIRE, EXPLOSION! FUEL TANK HAS BRASS INSERTS IN BLIND HOLES TO ACCOMMODATE FASTENING OF FUEL PUMP WITH O-RING SEAL BETWEEN FUEL PUMP AND FUEL TANK. GOOD IDEA BUT VERY BAD AND DANGEROUS DESIGN. THESE BRASS INSERTS WILL LOOSEN IN BLIND HOLE OF FUEL TANK AND CAUSE A LEAK DUE TO LACK OF COMPRESSION OF O-RING. DON'T KNOW EXACT REASON FOR LOOSENING, POSSIBLY EXPANSION/CONTRACTION FROM TEMPERATURE CHANGES, LOW TO HIGH ELEVATION CHANGES OR JUST PLAIN OLD VIBRATION AND FATIGUE. WHATEVER THE CAUSE, THIS IS A VERY SERIOUS SAFETY HAZARD, EXTREMELY DANGEROUS TO LIFE AND HEALTH, NOT TO MENTION MONETARY LOSS DUE TO PROPERTY DAMAGE AND DESTRUCTION OF VEHICLE. I ASKED A LOCAL POLARIS DEALER ABOUT THIS PROBLEM AND ALL THEY WANTED TO DO WAS SELL ME A NEW FUEL TANK/FUEL PUMP ASSEMBLY, POLARIS INDUSTRIES ANSWER/SOLUTION WASN'T ANY BETTER. POLARIS INDUSTRIES NEEDS TO STEP UP TO THE PLATE AND OFFER A RECALL/REPAIR OF THIS DEFECT BEFORE SOMEONE IS INJURED OR KILLED. SHOULDN'T TRY TO DECEIVE PEOPLE OR PISS OFF OLD PEOPLE WHO HAVE TIME ON THEIR HANDS TO EXPOSE THE TRUTH.

NHTSA ODI #10419028

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.