Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
10–25K
925–50K
3750–75K
2275–100K
16100–150K
15150K+
100 reports with mileage · 108 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Air Bags. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
9 crash reports3 fire reports4 injury reports
What owners actually said
208 reports
205,374 miles · Jul 5, 2007
Engine And Engine Cooling
TL*THE CONTACT OWNS A 1999 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT THE SERPENTINE BELT CONTINUES TO DETACH AND HAS BEEN REPLACED SEVEN TIMES. THE DEALER STATED THAT THERE IS A NEW KIT FOR THIS COMPONENT, HOWEVER, THE CONTACT DOES NOT KNOW IF HER VEHICLE IS UNDER RECALL. THE FAILURE CAUSES COOLANT NOT TO CIRCULATE, CAU…
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TL*THE CONTACT OWNS A 1999 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT THE SERPENTINE BELT CONTINUES TO DETACH AND HAS BEEN REPLACED SEVEN TIMES. THE DEALER STATED THAT THERE IS A NEW KIT FOR THIS COMPONENT, HOWEVER, THE CONTACT DOES NOT KNOW IF HER VEHICLE IS UNDER RECALL. THE FAILURE CAUSES COOLANT NOT TO CIRCULATE, CAUSING THE ENGINE TO OVERHEAT, AND STEERING DIFFICULTY. THE CURRENT AND FAILURE MILEAGES WERE 205,374. THE CONSUMER PROVIDED INFORMATION FROM NAPA REGARDING THE SERPENTINE BELTS AND A REPAIR INVOICE. UPDATED 09/05/07 *TR
NHTSA ODI #10195355
Mileage unknown · Dec 22, 2006
Engine And Engine Cooling
I HAVE A 1999 PLYMOUTH GRAND VOYAGER. I HAVE HAD TO REPLACE THE PULLEY 2 TIMES IN THE LAST 2 YEARS AND IT IS GIVING OUT AGAIN. I KNOW 2 OTHER PEOPLE WHO HAVE HAD THE SAME PROBLEM THEREFORE THEY HAVE GOTTEN RID OF THEIR VEHICLES. I WOULD LIKE TO KNOW IF THERE HAVE BEEN OTHER COMPLAINTS ABOUT THE PULLEY. I HAVE BROKEN DOWN 3 T…
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I HAVE A 1999 PLYMOUTH GRAND VOYAGER. I HAVE HAD TO REPLACE THE PULLEY 2 TIMES IN THE LAST 2 YEARS AND IT IS GIVING OUT AGAIN. I KNOW 2 OTHER PEOPLE WHO HAVE HAD THE SAME PROBLEM THEREFORE THEY HAVE GOTTEN RID OF THEIR VEHICLES. I WOULD LIKE TO KNOW IF THERE HAVE BEEN OTHER COMPLAINTS ABOUT THE PULLEY. I HAVE BROKEN DOWN 3 TIMES DUE TO THE PULLEY TEARING THE SERPENTINE BELT. AN ACCIDENT ALMOST OCCURRED THE LAST TIME BECAUSE WHEN THE BELT BREAKS THE STEERING GOES OUT. *NM
NHTSA ODI #10176793
276,000 miles · Oct 4, 2006
Exterior Lighting
DT*: THE CONTACT STATED THE PLASTIC HEADLIGHT COVER BECAME GRAYISH THROUGH TIME. THIS INTERFERED WITH THE AMOUNT OF ILLUMINATION. THE DEALERSHIP DETERMINED THE COVERS NEEDED TO BE REPLACED. UPDATED 10/20/2006 - *NM
NHTSA ODI #10169919
150,000 miles · Sep 28, 2006
Electrical SystemEngine And Engine CoolingExterior Lighting
DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, THE INSTRUMENT CLUSTER PANEL GAUGES FAILED TO ILLUMINATE. ADDITIONALLY, THE HEADLIGHTS INTERMITTENTLY ILLUMINATED IF THE HIGH BEAM WAS ENGAGED. ALSO, THE VEHICLE STALLED AND OPERATED AT A REDUCED SPEED. THE VEHICLE WAS EXPOSED TO HURRICANE WEATHER PRIOR TO THE ONSET OF THE…
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DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, THE INSTRUMENT CLUSTER PANEL GAUGES FAILED TO ILLUMINATE. ADDITIONALLY, THE HEADLIGHTS INTERMITTENTLY ILLUMINATED IF THE HIGH BEAM WAS ENGAGED. ALSO, THE VEHICLE STALLED AND OPERATED AT A REDUCED SPEED. THE VEHICLE WAS EXPOSED TO HURRICANE WEATHER PRIOR TO THE ONSET OF THESE PROBLEMS. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT REPAIR SHOP, WHO PERFORMED A DIAGNOSTIC TEST WHICH PRODUCED NO FAILURE CODES. THE MANUFACTURER WAS NOT CONTACTED.
NHTSA ODI #10169486
Mileage unknown · Aug 14, 2006
Structure
STRUT TOWER CORROSION - 1999 PLYMOUTH GRAND VOYAGER. STRUT TOWER WAS RUSTED THROUGH WITH 65,000 MILES ON THE ODOMETER, ASKED DEALERSHIP TO LOOK AT IT AND THEY REFUSED AND REFERRED ME TO A BODY SHOP. I RECEIVED SIMILAR ANSWERS FROM OTHER DEALERS IN THE AREA. ESTIMATED COSTS FOR THIS REPAIR IS $1,600. I CALLED CHRYSLER CUSTOME…
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STRUT TOWER CORROSION - 1999 PLYMOUTH GRAND VOYAGER. STRUT TOWER WAS RUSTED THROUGH WITH 65,000 MILES ON THE ODOMETER, ASKED DEALERSHIP TO LOOK AT IT AND THEY REFUSED AND REFERRED ME TO A BODY SHOP. I RECEIVED SIMILAR ANSWERS FROM OTHER DEALERS IN THE AREA. ESTIMATED COSTS FOR THIS REPAIR IS $1,600. I CALLED CHRYSLER CUSTOMER CARE AND THE CUSTOMER CARE PERSON WAS VERY RUDE AND DISMISSIVE, AND HIS TONE WAS SNIDE AND SCATHING AS I WAS TOLD THAT I WAS OVER 30K MILES OUT OF MY WARRANTY AND WHY WAS I CALLING THEIR COMPANY TO GET HELP IN THESE REPAIRS. WHEN I ASKED FOR A HIGHER REP I WAS DENIED CARE AND AGAIN, SCATHINGLY WAS TOLD THE PROBLEM WAS NOT THEIRS. AFTER LOOKING ONLINE I FOUND THAT THIS ISSUE WAS SOMETHING REPORTED BEFORE. *JB
NHTSA ODI #10165390
Mileage unknown · Aug 3, 2006
StructureSuspension
PLYMOUTH 1998/99 3.8L EXPRESSO GR VOYAGER THE STRUT TOWERS HAVE BEEN RUSTING FOR SEVERAL YEARS AND ARE NOW NEAR THE POINT OF FAILURE. THERE IS NO OTHER SIGNIFICANT RUST ON THE VEHICLE. *JB
NHTSA ODI #10164375
78,000 miles · Apr 23, 2006
Fuel System, Gasoline
BOLT HOLDING GAS TANK SUPPORT STRAP FELL OUT. BOLT IN SECOND TANK STRAP WAS LOOSE. *NM
NHTSA ODI #10155904
90,262 miles · Mar 8, 2006
Electrical SystemFire
I STARTED VEHICLE TO WARM UP WHILE AT OUR CABIN IN NORTHERN MICHIGAN. AFTER ABOUT 3 MINUTES OF RUNNING I NOTICED A BAD ODOR COMING FROM THE VEHICLE. UPON INSPECTION OF THE VEHICLE I DISCOVERED SMOKE INSIDE OF THE VEHICLE. I MOVED IT AWAY FROM MY GARAGE AND SHUT IT OFF. I OPENED THE DOORS AND THE LEFT REAR SPEAKER NEXT TO THE SE…
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I STARTED VEHICLE TO WARM UP WHILE AT OUR CABIN IN NORTHERN MICHIGAN. AFTER ABOUT 3 MINUTES OF RUNNING I NOTICED A BAD ODOR COMING FROM THE VEHICLE. UPON INSPECTION OF THE VEHICLE I DISCOVERED SMOKE INSIDE OF THE VEHICLE. I MOVED IT AWAY FROM MY GARAGE AND SHUT IT OFF. I OPENED THE DOORS AND THE LEFT REAR SPEAKER NEXT TO THE SEAT WAS ON FIRE! I WENT INTO MY CABIN,GRABBED A FIRE EXTINGUISHER AND PUT OUT THE FIRE. *NM
NHTSA ODI #10152241
80,500 miles · Mar 3, 2006
Power Train
DT*: THE CONTACT STATED WHILE DRIVING 55MPH A LOUD POP SOUND CAME FROM THE VEHICLE. THE VEHICLE WAS TOWED HOME. UPON INSPECTION THE CONTACT DETERMINED THE ROLL PIN IN THE DRIVELINE DIFFERENTIAL UNIT BROKE. THE ENTIRE TRANSMISSION NEEDS TO BE REPLACED. NO REPAIRS HAVE BEEN MADE.
NHTSA ODI #10151731
Mileage unknown · Jan 6, 2006
Suspension
RE: STRUT MOUNTS ON 1999 PLYMOUTH VOYAGER SE - VIN [XXX] THE STRUT MOUNTS WERE DETERIORATING AT A RAPID PACE AND WERE RUSTING OUT TO THE POINT THAT THEY COULD BREAK AT ANY TIME, CAUSING SERIOUS INJURY TO SOMEONE. UPON NOTICING THIS PROBLEM I IMMEDIATELY TOOK IT INTO THE DEALER TO HAVE IT FIXED - TO THE TUNE OF $1,500. I…
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RE: STRUT MOUNTS ON 1999 PLYMOUTH VOYAGER SE - VIN [XXX] THE STRUT MOUNTS WERE DETERIORATING AT A RAPID PACE AND WERE RUSTING OUT TO THE POINT THAT THEY COULD BREAK AT ANY TIME, CAUSING SERIOUS INJURY TO SOMEONE. UPON NOTICING THIS PROBLEM I IMMEDIATELY TOOK IT INTO THE DEALER TO HAVE IT FIXED - TO THE TUNE OF $1,500. I DID A LITTLE RESEARCH ON THE INTERNET AND FOUND THE FOLLOWING AT THE APA WEBSITE: THE APA WEBSITE STATED THAT THE 1996 - 2000 MODELS HAD RUST PERFORATION IN THE FRONT STRUT TOWERS (ESPECIALLY ON THE LEFT SIDE) IN THE AREA OF THE UPPER STRUT. IT STATED THAT THE ANCHORAGE SEEMS TO STEM FROM INSUFFICIENT RUST PROTECTION AND THE USE OF THIN STEEL IN THIS AREA. THE MECHANIC WHO FIXED THE STRUTS STATED HE HAS SEEN QUITE A FEW WITH THIS PROBLEM AND WISHED MORE PEOPLE WOULD WRITE IN AND COMPLAIN. ONE PARTICULAR CUSTOMER WAS TOLD NOT TO DRIVE HIS VEHICLE UNTIL HE GOT IT FIXED AS IT WAS THAT BAD. I CONTACTED DAIMLER CHRYSLER CORPORATION ABOUT THE PROBLEM AND THEY BASICALLY SAID THERE WERE NO RECALLS FOR THIS PARTICULAR PROBLEM. FORD RECENTLY RECALLED SOME VEHICLES FOR A LITTLE BIT OF RUST PROBLEM ON THE SIDE OF THE TRUCK, WHICH IN MY OPINION WAS ONLY A COSMETIC TYPE OF PROBLEM. THE RUSTED STRUTS POSE A POTENTIALLY DANGEROUS PROBLEM AND COULD CAUSE SERIOUS INJURIES OR DEATH. I DO NOT HAVE THE OLD PART BUT I DO HAVE PHOTOGRAPHS OF THEM BEFORE THEY WERE FIXED. I WOULD APPRECIATE YOUR IMMEDIATE ATTENTION TO THIS MATTER. YOU ARE MY LAST RESORT AND I HOPE IT WILL DO SOME GOOD. THIS PROBLEM DID NOT CAUSE AN ACCIDENT FOR ME. HOWEVER, IT MIGHT BE SOMETHING TO CHECK INTO THE NEXT TIME THERE IS AN ACCIDENT WITH ONE OF THESE VEHICLES. I APPRECIATE YOUR TIME AND HOPE IT CAN MAKE A LITTLE DIFFERENCE. THANK YOU. *NM UPDATED 07/17/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
ON CERTAIN MINIVANS, THE DRIVER'S AIR BAG MAY BECOME DISABLED DUE TO A FAILURE OF THE CLOCKSPRING, WHICH IS LOCATED IN THE HUB OF THE STEERING WHEEL.
Consequence & remedy
Consequence: THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.
Remedy: DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL COVERED VEHICLES WITH 70,000 MILES OR LESS. FOR THOSE VEHICLES WITH MORE THAN 70,000 MILES, DAIMLERCHRYSLER WILL OFFER AN EXTENDED LIFETIME WARRANTY UNDER WHICH IT WILL REPLACE THE CLOCKSPRING AT NO CHARGE IF IT FAILS. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS WHO HAVE PAID TO HAVE THE CLOCKSPRING REPLACED ON THEIR VEHICLES. THE RECALL BEGAN ON OCTOBER 12, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOTIFICATION WILL BE PHASED OVER THE NEXT SEVERAL MONTHS. HOWEVER, IF A VEHICLE IS LEAKING FUEL FROM THE O-RINGS, THE VEHICLE SHOULD BE TAKEN INTO A DEALER TO HAVE THIS REPAIRED AS SOON AS POSSIBLE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
VEHICLE DESCRIPTION: MINI VANS BUILT FOR FLEET SALES ONLY. THE HEADLAMP MODULE DOES NOT IDENTIFY THE PARK LAMP AS "DRL" AS REQUIREMENT OF FMVSS 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Consequence & remedy
Consequence: THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 108.
Remedy: ALL FLEET OWNERS/OPERATORS WILL BE MAILED NON-REMOVABLE DECALS WITH THE REQUIRED "DRL" LETTERS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
6
EA04013 · Driver Air Bag Clockspring Failure
Opened Jun 4, 2004 · Closed May 25, 2005
Status: closed (inferred from source dates) · Air Bags:frontal
THE DRIVER AIR BAG CLOCKSPRING CAN DEVELOP AN OPEN-CIRCUIT CONDITION RESULTING IN NONFUNCTIONAL DRIVER-SIDE FRONTAL AIR BAG, HORN, CRUISE CONTROL (IF EQUIPPED), AND/OR STEERING WHEEL RADIO CONTROL (IF EQUIPPED).IN ITS OCTOBER 5, 2004 LETTER TO NHTSA, DAIMLERCHRYSLER STATED THAT IT WILL CONDUCT A SAFETY RECALL AND REPLACE THE CLOCKSPRING ASSEMBLY ON ALL MY 1998.5-2000 DAIMLERCHRYSLER MINIVANS, BUILT BETWEEN MARCH 1998 AND AUGUST 2000, WITH 70,000 MILES OR LESS.IT WILL ALSO PROVIDE A LIFETIME WARRANTY FOR THIS COMPONENT ON MY 1998.5-2000 MINIVANS, REGARDLESS OF MILEAGE.THE DETAILS OF THE CORRECTIVE ACTION ARE DESCRIBED IN DAIMLERCHRYSLER'S LETTER (SEE RECALL NO. 04V-480).THE AGENCY BELIEVES THAT FURTHER EXPENDITURE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS WITH RESPECT TO THOSE VEHICLES COVERED ONLY BY THE LIFETIME WARRANTY.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE PAGE 2 FOR ADDITIONAL INFORMATION.
RQ04001 · Driver Air Bag Clockspring Failure
Opened Jan 28, 2004 · Closed Jun 4, 2004
Status: closed (inferred from source dates) · Air Bags:frontal
COMPLAINTS REPORT AIR BAG WARNING LIGHT ILLUMINATES, AND THIS MAY BE ACCOMPANIED WITH A NON-FUNCTIONING HORN AND/OR CRUISE CONTROL (IF EQUIPPED).THIS IS INDICATIVE OF AN OPEN-CIRCUIT CLOCKSPRING FAILURE (RESULTS IN NON-FUNCTIONING DRIVER'S AIR BAG), SIMILAR TO THE FAILURE CONDITION THAT WAS THE SUBJECT OF DAIMLERCHRYSLER'S RECALL OF MODEL YEAR 1996-1998.5 MINIVANS (RECALL NO. 02V-293).THIS RECALL QUERY HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA04-013).
EA01007 · Air Bag Clockspring
Opened Feb 21, 2001 · Closed Nov 22, 2002
Status: closed (inferred from source dates) · Electrical System
There is no summary currently available
RQ00008 · Dc Minivan Fuel Injector Rail Leak
Opened Mar 9, 2000 · Closed Mar 18, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
EA99013 · Post Collision Fuel System
Opened Jun 11, 1999 · Closed Aug 10, 2001
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
No summary supplied.
PE99010 · POST-COLLISION Fuel System Integrity
Opened Feb 3, 1999 · Closed Jun 11, 1999
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
There is no summary currently available
1999 Plymouth Grand Voyager Problems, Complaints & Recalls | Skip That Year