SERPENTINE BELT HAS JUMPED OFF TENSIONER 5 TIMES IN THE PAST 3 MONTHS, ALL UNDER WET CONDITIONS. REPLACED POWER STEERING PUMP, TENSIONER (2X), PULLEY, AND BELT. *KB
1999 Plymouth Grand Voyager
Owner reports · Recalls · Investigations
More warning signs than most Grand Voyager years
Owner complaints for the 1999 Plymouth Grand Voyager are substantially higher than the model-year median of 80.
About this comparison →How this year compares
Owner complaints by model year
Compare all Grand Voyager years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
100 reports with mileage · 108 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Air Bags. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
28 reportsVAN WAS BOUGHT PRIVATELY IN SUMMER OF 2008. DURING THE FIRST ROAD TRIP WITH THE VOYAGER, THE TRANSMISSION WENT AND WAS REPLACED WITH A REBUILD TRANSMISSION. IN SEPTEMBER OF THAT SAME YEAR, FUEL PUMP AND BATTERY HAD TO BE REPLACED. TWO MONTHS LATER, HEAD GASKET BLEW, WAS REPAIRED BUT DAMAGE TO ENGINE WAS UNKNOWN. IN WINTER OF 200…
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VAN WAS BOUGHT PRIVATELY IN SUMMER OF 2008. DURING THE FIRST ROAD TRIP WITH THE VOYAGER, THE TRANSMISSION WENT AND WAS REPLACED WITH A REBUILD TRANSMISSION. IN SEPTEMBER OF THAT SAME YEAR, FUEL PUMP AND BATTERY HAD TO BE REPLACED. TWO MONTHS LATER, HEAD GASKET BLEW, WAS REPAIRED BUT DAMAGE TO ENGINE WAS UNKNOWN. IN WINTER OF 2008, REPEATED PROBLEMS WITH OIL & BRAKE FLUID LEAKING OUT FROM CALIPERS. BRAKES ALWAYS NEEDED SOME TYPE OF WORK: PADS, DRUMS, BEARINGS, CALIPERS. IN 2009, WATER PUMP HAD TO BE REPLACED, YET VAN STILL FELT HOTTER THEN WHAT IT READ. EXHAUST STARTED COMING THROUGH THE PASSENGER SIDE VENTS .IT WAS REPAIRED, BUT STARTED AGAIN. FOUND HOSES GETTING HOLES BURNT THROUGH, AND NEEDED TO BE REPAIRED. IN 2010, REPLACED HEADLIGHTS, BUT NIGHT TIME ILLUMINATION WAS STILL POOR, EVEN WITH HIGH BEAMS ON. BATTERY NEEDED TO BE JUMP STARTED MORE & MORE, AND AN EXCESSIVE AMOUNT OF BATTERY ACID HAD TO BE REMOVED FROM A TERMINAL. THE BATTERY ACTUALLY LOOKED LIKE IT HAD BEEN BURNT. MORE LEAKS FOUND CAUSED BY HOLES THROUGH HOSES. YET AGAIN, THE WATER PUMP HAD TO BE REPLACED IN JULY. THEN IN OCTOBER 2010, THINGS GOT VERY SCARY, THE SERPENTINE BELT FELL OFF FOR THE FIRST TIME WHILE DRIVING ABOUT 10KM, WHILE TURNING UP INTO THE DRIVEWAY. I COULDN'T COMPLETE THE TURN DUE TO THE LOSS OF POWER STEERING AND WAS ALMOST HIT HEAD ON BY ONCOMING TRAFFIC. THE BELT WAS PUT BACK ON. 2 DAYS LATER THE BELT FELL OFF AGAIN, & AGAIN. MECHANIC REPLACED BELT AND PARTS, DROVE AROUND LIKE CRAZY & THOUGHT PROBLEM WAS FIXED. 6 WEEKS AFTER, SERPENTINE BELT FALLS OFF AGAIN WHILE DRIVING AT NIGHT, DURING A SNOW STORM, ON A CANADIAN ROCKY MTN HIGHWAY, WITH FULL ELECTRICAL SHUT DOWN OF VAN, LIMITED CELL PHONE SERVICE, AND OUR 4 SMALL CHILDREN. THIS INCIDENT WAS EXTREMELY UNSAFE, DANGEROUS, SCARY, AND EXPENSIVE! 3 WEEKS LATER, HEAD GASKET BLOWS AGAIN, AND THE VAN IS DONE.
SERPENTINE BELT ON 1999 PLYMOUTH GRAND VOYAGER 3.8L HAS "JUMPED" OFF 4 TIMES IN THE LAST YEAR. USUALLY HAPPENS UNDER WET CONDITIONS. CAR HAS HAD TO BE TOWED MULTIPLE TIMES. REPAIRS ATTEMPTED INCLUDE REPLACING TENSIONER, BELT AND SIMPLE REASSEMBLING. *TR
WHILE DRIVING OUR 1999 PLYMOUTH GRAND VOYAGER DURING A RAIN STORM THE VEHICLE LOST POWER STEERING AND BEGAN TO OVERHEAT. THE CAUSE WAS FOUND TO BE THAT THE SERPENTINE BELT HAD SLIPPED OFF OF THE PULLEY. BELT WAS REPLACED AND VEHICLE WAS DRIVEN HOME. THIS IS NOT THE FIRST OCCURRENCE OF THIS FAILURE. *TR
SERPENTINE BELT HAS REPEATEDLY FALLEN OFF OF OUR 1999 PLYMOUTH GRAND VOYAGER. THIS CONDITION HAS OCCURRED DRIVING THROUGH VERY SMALL STANDING WATER AND/OR A SNOW DRIFT. THE BELT HAS COME OFF 5 TIMES IN THE LAST 6 MONTHS, CAUSING THE LOSS OF CONTROL AND LOSS OF POWER STEERING, ALTERNATOR DRIVE AND COOLING SYSTEM. THIS HAS LEFT…
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SERPENTINE BELT HAS REPEATEDLY FALLEN OFF OF OUR 1999 PLYMOUTH GRAND VOYAGER. THIS CONDITION HAS OCCURRED DRIVING THROUGH VERY SMALL STANDING WATER AND/OR A SNOW DRIFT. THE BELT HAS COME OFF 5 TIMES IN THE LAST 6 MONTHS, CAUSING THE LOSS OF CONTROL AND LOSS OF POWER STEERING, ALTERNATOR DRIVE AND COOLING SYSTEM. THIS HAS LEFT MY WIFE AND 3 SMALL CHILDREN STRANDED SEVERAL TIMES. UPON RESEARCHING THIS PROBLEM, THIS IS A KNOWN DESIGN FLAW WITH THE VAN. IN FACT, THERE ARE SEVERAL WEB SIGHTS THAT I FOUND WHERE DOZENS OF OWNERS HAVE COMPLAINED ABOUT THE SAME PROBLEM. BOTH GATES AND GOODYEAR HAVE EVEN DESIGNED KITS TO PREVENT THE PROBLEM FROM RECURRING, THAT IS HOW COMMON THIS PROBLEM IS. THIS IS NOT ONLY A MAJOR DESIGN FLAW, BUT IT IS POTENTIALLY A HUGE SAFETY HAZARD, AS ALL POWER ACCESSORIES DRIVEN BY THE SERPENTINE BELT INCLUDING THE POWER STEERING - POTENTIALLY RESULTING IN LOSS OF CONTROL, COOLING - POTENTIALLY CAUSING A FIRE, AND THE ALTERNATOR - RESULTING IN THE EVENTUAL DRAIN OF THE ELECTRIC POWER. CHRYSLER HAS A TECHNICAL SERVICE BULLETIN ON THE ISSUE, AND EVEN HAS A FIX, BUT IN REVIEWING THE WEB SIGHTS THE CHRYSLER FIX DOES NOT WORK. ONLY THE GATES AND GOODYEAR FIXES WORK. CHRYSLER SHOULD BE FORCED TO RECALL THESE VEHICLES AND PUT THE GATES AND GOODYEAR KITS ON THESE PRODUCTS IN THE NAME OF SAFETY, BEFORE SOMEONE IS KILLED AS A RESULT OF LOSING THERE STEERING. *TR
TL*THE CONTACT OWNS A 1999 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT THE SERPENTINE BELT CONTINUES TO DETACH AND HAS BEEN REPLACED SEVEN TIMES. THE DEALER STATED THAT THERE IS A NEW KIT FOR THIS COMPONENT, HOWEVER, THE CONTACT DOES NOT KNOW IF HER VEHICLE IS UNDER RECALL. THE FAILURE CAUSES COOLANT NOT TO CIRCULATE, CAU…
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TL*THE CONTACT OWNS A 1999 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT THE SERPENTINE BELT CONTINUES TO DETACH AND HAS BEEN REPLACED SEVEN TIMES. THE DEALER STATED THAT THERE IS A NEW KIT FOR THIS COMPONENT, HOWEVER, THE CONTACT DOES NOT KNOW IF HER VEHICLE IS UNDER RECALL. THE FAILURE CAUSES COOLANT NOT TO CIRCULATE, CAUSING THE ENGINE TO OVERHEAT, AND STEERING DIFFICULTY. THE CURRENT AND FAILURE MILEAGES WERE 205,374. THE CONSUMER PROVIDED INFORMATION FROM NAPA REGARDING THE SERPENTINE BELTS AND A REPAIR INVOICE. UPDATED 09/05/07 *TR
I HAVE A 1999 PLYMOUTH GRAND VOYAGER. I HAVE HAD TO REPLACE THE PULLEY 2 TIMES IN THE LAST 2 YEARS AND IT IS GIVING OUT AGAIN. I KNOW 2 OTHER PEOPLE WHO HAVE HAD THE SAME PROBLEM THEREFORE THEY HAVE GOTTEN RID OF THEIR VEHICLES. I WOULD LIKE TO KNOW IF THERE HAVE BEEN OTHER COMPLAINTS ABOUT THE PULLEY. I HAVE BROKEN DOWN 3 T…
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I HAVE A 1999 PLYMOUTH GRAND VOYAGER. I HAVE HAD TO REPLACE THE PULLEY 2 TIMES IN THE LAST 2 YEARS AND IT IS GIVING OUT AGAIN. I KNOW 2 OTHER PEOPLE WHO HAVE HAD THE SAME PROBLEM THEREFORE THEY HAVE GOTTEN RID OF THEIR VEHICLES. I WOULD LIKE TO KNOW IF THERE HAVE BEEN OTHER COMPLAINTS ABOUT THE PULLEY. I HAVE BROKEN DOWN 3 TIMES DUE TO THE PULLEY TEARING THE SERPENTINE BELT. AN ACCIDENT ALMOST OCCURRED THE LAST TIME BECAUSE WHEN THE BELT BREAKS THE STEERING GOES OUT. *NM
DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, THE INSTRUMENT CLUSTER PANEL GAUGES FAILED TO ILLUMINATE. ADDITIONALLY, THE HEADLIGHTS INTERMITTENTLY ILLUMINATED IF THE HIGH BEAM WAS ENGAGED. ALSO, THE VEHICLE STALLED AND OPERATED AT A REDUCED SPEED. THE VEHICLE WAS EXPOSED TO HURRICANE WEATHER PRIOR TO THE ONSET OF THE…
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DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, THE INSTRUMENT CLUSTER PANEL GAUGES FAILED TO ILLUMINATE. ADDITIONALLY, THE HEADLIGHTS INTERMITTENTLY ILLUMINATED IF THE HIGH BEAM WAS ENGAGED. ALSO, THE VEHICLE STALLED AND OPERATED AT A REDUCED SPEED. THE VEHICLE WAS EXPOSED TO HURRICANE WEATHER PRIOR TO THE ONSET OF THESE PROBLEMS. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT REPAIR SHOP, WHO PERFORMED A DIAGNOSTIC TEST WHICH PRODUCED NO FAILURE CODES. THE MANUFACTURER WAS NOT CONTACTED.
I HAVE A 1999 PLYMOUTH GRAND VOYAGER THAT I PURCHASED NEW. I HAVE HAD A RECURRING PROBLEM WITH THE SERPENTINE BELT SLIDING OFF OR BREAKING. I HAVE 67,000 MILES ON THIS VEHICLE, AND THE BELT/TENSIONER HAS BEEN REPLACED AT LEAST 8 TIMES. I WANT TO KNOW WHY THIS HAS NOT BEEN A RECALL BY DAIMLER CHRYSLER? I HAVE HEARD FROM OTHER OWN…
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I HAVE A 1999 PLYMOUTH GRAND VOYAGER THAT I PURCHASED NEW. I HAVE HAD A RECURRING PROBLEM WITH THE SERPENTINE BELT SLIDING OFF OR BREAKING. I HAVE 67,000 MILES ON THIS VEHICLE, AND THE BELT/TENSIONER HAS BEEN REPLACED AT LEAST 8 TIMES. I WANT TO KNOW WHY THIS HAS NOT BEEN A RECALL BY DAIMLER CHRYSLER? I HAVE HEARD FROM OTHER OWNERS THAT THIS HAS BEEN A PROBLEM FOR THEM AS WELL. ALL I WAS TOLD BY THE DEALER AND MECHANICS IS THAT THIS IS A DESIGN FAILURE. DAIMLER CHRYSLER SHOULD BE FORCED TO CORRECT THIS DEIGN PROBLEM FOR ITS SERPENTINE BELT! THANK YOU. *JB *NM
DT: CONTACT STATED THE SERPENTINE BELT FELL OFF, LEAVING VEHICLE STRANDED. SERPENTINE BELT WAS REPLACED 7 OR 8 TIMES. THERE WAS A TECHNICAL SERVICE BULLETIN ISSUED ON THIS PROBLEM. BUT, CONTACT WAS NOT MADE AWARE OF IT. THE BULLETIN STATED THERE WAS AN ADDITIONAL PART TO KEEP THE BELT FROM COMING OFF.*AK
Official recalls
304V480000 · Air Bags
Oct 6, 2004
ON CERTAIN MINIVANS, THE DRIVER'S AIR BAG MAY BECOME DISABLED DUE TO A FAILURE OF THE CLOCKSPRING, WHICH IS LOCATED IN THE HUB OF THE STEERING WHEEL.
Consequence & remedy
Consequence: THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.
Remedy: DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL COVERED VEHICLES WITH 70,000 MILES OR LESS. FOR THOSE VEHICLES WITH MORE THAN 70,000 MILES, DAIMLERCHRYSLER WILL OFFER AN EXTENDED LIFETIME WARRANTY UNDER WHICH IT WILL REPLACE THE CLOCKSPRING AT NO CHARGE IF IT FAILS. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS WHO HAVE PAID TO HAVE THE CLOCKSPRING REPLACED ON THEIR VEHICLES. THE RECALL BEGAN ON OCTOBER 12, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
00V268000 · Fuel System, Gasoline:fuel Injection System
Sep 13, 2000
VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOTIFICATION WILL BE PHASED OVER THE NEXT SEVERAL MONTHS. HOWEVER, IF A VEHICLE IS LEAKING FUEL FROM THE O-RINGS, THE VEHICLE SHOULD BE TAKEN INTO A DEALER TO HAVE THIS REPAIRED AS SOON AS POSSIBLE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
99V116000 · Exterior Lighting:headlights
May 6, 1999
VEHICLE DESCRIPTION: MINI VANS BUILT FOR FLEET SALES ONLY. THE HEADLAMP MODULE DOES NOT IDENTIFY THE PARK LAMP AS "DRL" AS REQUIREMENT OF FMVSS 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Consequence & remedy
Consequence: THESE VEHICLES DO NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 108.
Remedy: ALL FLEET OWNERS/OPERATORS WILL BE MAILED NON-REMOVABLE DECALS WITH THE REQUIRED "DRL" LETTERS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
6EA04013 · Driver Air Bag Clockspring Failure
Opened Jun 4, 2004 · Closed May 25, 2005
Status: closed (inferred from source dates) · Air Bags:frontal
THE DRIVER AIR BAG CLOCKSPRING CAN DEVELOP AN OPEN-CIRCUIT CONDITION RESULTING IN NONFUNCTIONAL DRIVER-SIDE FRONTAL AIR BAG, HORN, CRUISE CONTROL (IF EQUIPPED), AND/OR STEERING WHEEL RADIO CONTROL (IF EQUIPPED).IN ITS OCTOBER 5, 2004 LETTER TO NHTSA, DAIMLERCHRYSLER STATED THAT IT WILL CONDUCT A SAFETY RECALL AND REPLACE THE CLOCKSPRING ASSEMBLY ON ALL MY 1998.5-2000 DAIMLERCHRYSLER MINIVANS, BUILT BETWEEN MARCH 1998 AND AUGUST 2000, WITH 70,000 MILES OR LESS.IT WILL ALSO PROVIDE A LIFETIME WARRANTY FOR THIS COMPONENT ON MY 1998.5-2000 MINIVANS, REGARDLESS OF MILEAGE.THE DETAILS OF THE CORRECTIVE ACTION ARE DESCRIBED IN DAIMLERCHRYSLER'S LETTER (SEE RECALL NO. 04V-480).THE AGENCY BELIEVES THAT FURTHER EXPENDITURE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS WITH RESPECT TO THOSE VEHICLES COVERED ONLY BY THE LIFETIME WARRANTY.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE PAGE 2 FOR ADDITIONAL INFORMATION.
RQ04001 · Driver Air Bag Clockspring Failure
Opened Jan 28, 2004 · Closed Jun 4, 2004
Status: closed (inferred from source dates) · Air Bags:frontal
COMPLAINTS REPORT AIR BAG WARNING LIGHT ILLUMINATES, AND THIS MAY BE ACCOMPANIED WITH A NON-FUNCTIONING HORN AND/OR CRUISE CONTROL (IF EQUIPPED).THIS IS INDICATIVE OF AN OPEN-CIRCUIT CLOCKSPRING FAILURE (RESULTS IN NON-FUNCTIONING DRIVER'S AIR BAG), SIMILAR TO THE FAILURE CONDITION THAT WAS THE SUBJECT OF DAIMLERCHRYSLER'S RECALL OF MODEL YEAR 1996-1998.5 MINIVANS (RECALL NO. 02V-293).THIS RECALL QUERY HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA04-013).
EA01007 · Air Bag Clockspring
Opened Feb 21, 2001 · Closed Nov 22, 2002
Status: closed (inferred from source dates) · Electrical System
There is no summary currently available
RQ00008 · Dc Minivan Fuel Injector Rail Leak
Opened Mar 9, 2000 · Closed Mar 18, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
EA99013 · Post Collision Fuel System
Opened Jun 11, 1999 · Closed Aug 10, 2001
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
No summary supplied.
PE99010 · POST-COLLISION Fuel System Integrity
Opened Feb 3, 1999 · Closed Jun 11, 1999
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
There is no summary currently available
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