IllustrationFRONT WHEEL RUBBING NOISES AT LOW SPEED WHEN TURNING HARD LEFT OR HARD RIGHT. MINI DEALER TOLD ME THAT THE NOISE IS NORMAL, NOTHING WAS DONE. *JB
2005 Mini Cooper
Owner reports · Recalls · Investigations
More warning signs than most Cooper years
Owner complaints for the 2005 Mini Cooper are substantially higher than the model-year median of 40.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Cooper years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
220–25K
5925–50K
11050–75K
9375–100K
52100–150K
11150K+
347 reports with mileage · 25 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Steering. Review the 276 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Air Bags. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
8 crash reports10 fire reports1 injury reports
What owners actually said
372 reports(1) EVENTS: DRIVING LONG DISTANCE, AFTER APPROXIMATELY 4 HOURS I NOTICED THAT THE LEFT FRONT WHEEL WAS MAKING CLUNKING NOISES. I SLOWED DOWN, AND THE NOISE GOT WORSE. EVENTUALLY, I SLOWED DOWN, PULLED OVER, AND THE CAR KEEPS BOUNCING UP AND DOWN, AND THEN AFTER I STOPPED IT WOULD NOT MOVE FORWARD ANYMORE. (2) FAILURE: LOST …
Read full complaint
(1) EVENTS: DRIVING LONG DISTANCE, AFTER APPROXIMATELY 4 HOURS I NOTICED THAT THE LEFT FRONT WHEEL WAS MAKING CLUNKING NOISES. I SLOWED DOWN, AND THE NOISE GOT WORSE. EVENTUALLY, I SLOWED DOWN, PULLED OVER, AND THE CAR KEEPS BOUNCING UP AND DOWN, AND THEN AFTER I STOPPED IT WOULD NOT MOVE FORWARD ANYMORE. (2) FAILURE: LOST 3 OUT OF 4 LUG BOLTS ON THE LEFT FRONT WHEEL, AS A RESULT, THE LEFT FRONT WHEEL IS ALMOST FALLING OFF OF THE CAR. THE LEFT FRONT RIM WAS ALSO BENT. (3) CALLED BMW ROADSIDE ASSISTANCE, TOWED THE CAR TO THE NEAREST DEALER, AND THE DEALER REPLACED 3 OF 4 LUG BOLTS AND ALSO REPLACED THE BENT RIM. *JB
I HAD MY BRAND NEW 2005 MINI COOPER S AUTOMATIC FOR LESS THAN ONE MONTH WHEN IT STALLED IN THE MIDDLE OF THE STREET - THE ENGINE JUST STALLED OUT OR WENT INTO WHAT I'VE BEEN TOLD IS "LIMP MODE". LUCKILY, THE STREET WASN'T CROWDED AND I WAS ABLE TO COAST TO THE SIDE OF THE ROAD. BUT WHAT IF I WAS ON THE FREEWAY???? I'VE SUBS…
Read full complaint
I HAD MY BRAND NEW 2005 MINI COOPER S AUTOMATIC FOR LESS THAN ONE MONTH WHEN IT STALLED IN THE MIDDLE OF THE STREET - THE ENGINE JUST STALLED OUT OR WENT INTO WHAT I'VE BEEN TOLD IS "LIMP MODE". LUCKILY, THE STREET WASN'T CROWDED AND I WAS ABLE TO COAST TO THE SIDE OF THE ROAD. BUT WHAT IF I WAS ON THE FREEWAY???? I'VE SUBSEQUENTLY FOUND OUT MANY PEOPLE HAVE HAD THE SAME PROBLEM AND BMW KNOWS ABOUT IT, BUT HASN'T BEEN ABLE TO FIX THE PROBLEM CORRECTLY. I BELIEVE THIS IS A HUGE SAFETY ISSUE! BMW SAID IT IS A SOFTWARE PROBLEM AND THEY HAVE MADE UPDATES, BUT I DON'T BELIEVE IT HAS BEEN CORRECTED. I AM STILL AFRAID TO DRIVE ON THE FREEWAY FOR FEAR OF BECOMING A STATISTIC! BMW SHOULD AT LEAST NOTIFY ALL MCS AUTOMATIC OWNERS OF THE POTENTIAL HAZARD! *JB
WHILE DRIVING THIS VEHICLE IT HAS FREQUENTLY GONE INTO WHAT DEALERS AND OTHER OWNERS CALL "LIMP MODE". IT BASICALLY LOSES ALL POWER WHILE DRIVING. THIS HAS HAPPENED IN THE MIDDLE OF INTERSECTIONS AND IS ENTIRELY UNSAFE AND UNACCEPTABLE. IT WOULD NOT BE ACCEPTABLE FOR ANY CAR TO STALL THIS OFTEN LET ALONE A NEW CAR. THIS CAR I…
Read full complaint
WHILE DRIVING THIS VEHICLE IT HAS FREQUENTLY GONE INTO WHAT DEALERS AND OTHER OWNERS CALL "LIMP MODE". IT BASICALLY LOSES ALL POWER WHILE DRIVING. THIS HAS HAPPENED IN THE MIDDLE OF INTERSECTIONS AND IS ENTIRELY UNSAFE AND UNACCEPTABLE. IT WOULD NOT BE ACCEPTABLE FOR ANY CAR TO STALL THIS OFTEN LET ALONE A NEW CAR. THIS CAR IS MONTHS OLD AND WE ARE HAVING SIGNIFICANT SAFETY PROBLEMS. I HAVE COME TO FIND OUT THAT THE MANUFACTURER IS WELL AWARE OF THIS AND HAS MADE SEVERAL UNSUCCESSFUL ATTEMPTS AT REPAIRING THEM ALTHOUGH THEY HAVE NEVER NOTIFIED ANY OWNER OR DONE A FORMAL RECALL CAMPAIGN (ACCORDING TO BMW CUSTOMER SERVICE REP.). THIS IS OUTRAGEOUS CONSIDERING WHAT IS AT STAKE . THIS IS A MAJOR MECHANICAL SAFETY PROBLEM NOT A CONVENIENCE ITEM FAILURE. I ENCOURAGE EVERYONE WHO OWNS THIS VEHICLE TO ADDRESS THIS WITH YOUR DEALERS BEFORE IT STARTS HAPPENING TO YOUR VEHICLE. WE ONLY FOUND OUT THAT THERE WERE THINGS TO BE DONE WHEN ART DEALER LOOKED AT OUR VIN NUMBER AT OUR REQUEST. NO NOTICE WAS GIVEN, AND OTHERS SEEM TO REPORT THE PROBLEM CONTINUING AFTER THE CURRENT FIX IS APPLIED. GOOD LUCK! *NM
WHILE ACCELERATING ONTO THE HIGHWAY, THE CAR LOST POWER TO THE WHEELS AND DID NOT OPERATE PROPERLY UNTIL I TURNED THE CAR OFF AND BACK ON. THE CAR WAS BROUGHT TO THE DEALERSHIP AND THE PROBLEM WAS NOT FOUND OR CORRECTED. A SECOND INCIDENT OCCURRED A FEW WEEKS LATER, AGAIN AS THE CAR WAS ACCELERATING FROM A STOP. THIS TIME, THE…
Read full complaint
WHILE ACCELERATING ONTO THE HIGHWAY, THE CAR LOST POWER TO THE WHEELS AND DID NOT OPERATE PROPERLY UNTIL I TURNED THE CAR OFF AND BACK ON. THE CAR WAS BROUGHT TO THE DEALERSHIP AND THE PROBLEM WAS NOT FOUND OR CORRECTED. A SECOND INCIDENT OCCURRED A FEW WEEKS LATER, AGAIN AS THE CAR WAS ACCELERATING FROM A STOP. THIS TIME, THE POWER RETURNED WITHOUT HAVING TO SHUT THE CAR OFF. *JB
ON 3 DIFFERENT OCCASIONS AFTER TRAVELING A FEW HUNDRED YARDS OR SO OUR MINI WOULD SUDDENLY LOSE POWER AND GO INTO A "LIMP MODE" AS WE MOVE FROM EITHER A STOP SIGN OR TRAFFIC SIGNAL. THIS WOULD CAUSE THE VEHICLE TO STOP IN THE INTERSECTION CAUSING A POTENTIALLY HAZARDOUS CONDITION. THE VEHICLES SES CHECK ENGINE LIGHT ALSO COMES O…
Read full complaint
ON 3 DIFFERENT OCCASIONS AFTER TRAVELING A FEW HUNDRED YARDS OR SO OUR MINI WOULD SUDDENLY LOSE POWER AND GO INTO A "LIMP MODE" AS WE MOVE FROM EITHER A STOP SIGN OR TRAFFIC SIGNAL. THIS WOULD CAUSE THE VEHICLE TO STOP IN THE INTERSECTION CAUSING A POTENTIALLY HAZARDOUS CONDITION. THE VEHICLES SES CHECK ENGINE LIGHT ALSO COMES ON. WE HAVE TAKEN OUR VEHICLE IN FOR SERVICE THREE TIMES TO GET THIS DEFECT ADDRESSED. MINI STATES THAT IT IS A "KNOWN" PROBLEM WITH THE CURRENT SOFTWARE. I NOW HAVE A THIRD VERSION OF THE SOFTWARE, BUT WE ARE AFRAID TO DRIVE THE CAR TO "TEST" IT OUT. I HOPE EITHER MINI OR THE NHTSA WILL POST A RECALL ON THIS DANGEROUS CONDITION. *JB
DT: CONSUMER'S WIFE PARKED THE CAR ON A SLIGHT INCLINE IN THE DRIVEWAY, ABOUT 3-5 MINUTES LATER, SHE HEARD A LOUD CRASH. THE CAR WAS IN THE WOODS. THE CAR HAD ROLLED DOWN THE DRIVEWAY A TOTAL OF ABOUT 150 FEET. DEALER SAID THERE MIGHT BE A PROBLEM WITH THE PARKING BRAKE. THIS WAS THE FIRST FAILURE. CONSUMER FOUND SEVERAL COMPL…
Read full complaint
DT: CONSUMER'S WIFE PARKED THE CAR ON A SLIGHT INCLINE IN THE DRIVEWAY, ABOUT 3-5 MINUTES LATER, SHE HEARD A LOUD CRASH. THE CAR WAS IN THE WOODS. THE CAR HAD ROLLED DOWN THE DRIVEWAY A TOTAL OF ABOUT 150 FEET. DEALER SAID THERE MIGHT BE A PROBLEM WITH THE PARKING BRAKE. THIS WAS THE FIRST FAILURE. CONSUMER FOUND SEVERAL COMPLAINTS ON LINE ABOUT THE SAME THING.*AK *JB
DT: THE CONSUMER STATED THAT POWER STEERING STOPPED FUNCTIONING, AND TURNING THE CAR WAS DIFFICULT OR NEAR IMPOSSIBLE. THIS HAPPENED AFTER DRIVING THE CAR FOR JUST A FEW MINUTES. OWNER HAD TO DRIVE APPROXIMATELY 20 MILES WITHOUT POWER STEERING. THE CAR WAS AT THE DEALER, BUT DEALER COULD NOT FIGURE OUT WHAT THE PROBLEM WAS …
Read full complaint
DT: THE CONSUMER STATED THAT POWER STEERING STOPPED FUNCTIONING, AND TURNING THE CAR WAS DIFFICULT OR NEAR IMPOSSIBLE. THIS HAPPENED AFTER DRIVING THE CAR FOR JUST A FEW MINUTES. OWNER HAD TO DRIVE APPROXIMATELY 20 MILES WITHOUT POWER STEERING. THE CAR WAS AT THE DEALER, BUT DEALER COULD NOT FIGURE OUT WHAT THE PROBLEM WAS . OWNER CONTACTED MINI-COOPER CUSTOMER SERVICE, THEY SUGGESTED THAT THE OWNER CALL NHTSA AND REPORT THE PROBLEM. THE OWNER DID SEND AN E-MAIL TO INFORM NHTSA ABOUT THE PROBLEM. THE OWNER DID NOT HAVE ANY IDEA WHY VEHICLE FAILED. HE HAD NOT RUN OVER ANY KIND OF OBJECTS. WHEN STARTING THE CAR POWER STEERING WORKED, BUT AFTER DRIVING ABOUT 100 YARDS POWER STEERING FAILED AGAIN. OWNER PROVIDED ALL THE INFORMATION THAT WAS AVAILABLE. THIS DEFECT COULD CAUSE A CRASH OR INJURY THAT COULD RESULT IN FATALITIES. THIS WAS A MINI-COOPER S CONVERTIBLE.*AK
STARTED VEHICLE IN THE EVENING WHEN LEAVING WORK THEN DROVE OUT ONTO THE STREET AND THE VEHICLE STOPPED. THE THROTTLE WOULD NOT DO ANYTHING AND THE CAR WOULDN'T MOVE. THE DEALER SAID A TEMPERATURE SENSOR TOLD THE COMPUTER IT WAS OUT OF RANGE AND SENT THE AUTOMATIC TRANSMISSION INTO A LIMP MODE. AFTER PULLING OVER AND RESTARTING …
Read full complaint
STARTED VEHICLE IN THE EVENING WHEN LEAVING WORK THEN DROVE OUT ONTO THE STREET AND THE VEHICLE STOPPED. THE THROTTLE WOULD NOT DO ANYTHING AND THE CAR WOULDN'T MOVE. THE DEALER SAID A TEMPERATURE SENSOR TOLD THE COMPUTER IT WAS OUT OF RANGE AND SENT THE AUTOMATIC TRANSMISSION INTO A LIMP MODE. AFTER PULLING OVER AND RESTARTING THE CAR IT WAS POSSIBLE TO DRIVE IT HOME, BUT THE SERVICE ENGINE LIGHT WAS ON. THE VEHICLE WAS ONLY 1 MONTH OLD. THE DEALER HAS REPLACED TWO MAP SENSORS AND AN ELECTRONIC THROTTLE MOTOR, BUT IT'S NOT SUPPOSED TO BE FIXED UNTIL THEY CORRECT THE SOFTWARE. THERE ARE 7 MINI COOPER S AUTOMATICS WITH THE SAME PROBLEM AT THIS DEALER AND MANY MORE THROUGHOUT THE U.S.
PURCHASED CAR NEW 10/2004. IN FEBRUARY 2005 IT BEGAN TO ACT AS IF IT WAS GOING TO DIE AT LOW SPEEDS, ESPECIALLY WHEN FIRST STARTED. WHEN THE RPMS ARE LOW IT ACTS AS IF IT IS NOT GETTING FUEL. CALLS TO THE DEALERSHIP RE: THIS PROBLEM WERE MET W/ "MINI KNOWS ABOUT THE PROBLEM, IT IS A SOFTWARE PROBLEM AND THERE SHOULD BE A FIX BY …
Read full complaint
PURCHASED CAR NEW 10/2004. IN FEBRUARY 2005 IT BEGAN TO ACT AS IF IT WAS GOING TO DIE AT LOW SPEEDS, ESPECIALLY WHEN FIRST STARTED. WHEN THE RPMS ARE LOW IT ACTS AS IF IT IS NOT GETTING FUEL. CALLS TO THE DEALERSHIP RE: THIS PROBLEM WERE MET W/ "MINI KNOWS ABOUT THE PROBLEM, IT IS A SOFTWARE PROBLEM AND THERE SHOULD BE A FIX BY MAY." I BROUGHT UP MY CONCERNS REGARDING SAFETY AND WAS TOLD TO "BE CAREFUL". HAVING THE CAR DIE IN MID-TURNS OR WHEN TRYING TO DRIVE ACROSS AN INTERSECTION IS NOT ACCEPTABLE.I CALLED THE DEALERSHIP AGAIN TODAY AND WAS TOLD THEY HAVE BEEN TOLD BY MINI THERE IS NO FIX TO THIS PROBLEM AND OWNERS WILL HAVE TO WAIT UNTIL THE GASOLINE IN THE USA IS "BETTER".I HOPE THE NHTSA WILL BE ABLE TO DO SOMETHING BEFORE SOMEONE IS KILLED BECAUSE OF THIS "UNFIXABLE" PROBLEM.NUMBER OF FAILURES NOTED WAS CALCULATED BY MULTIPLYING APPROX.# OF DAYS SINCE THIS PROBLEM BEGAN BY THE AVE # OF STARTS PER DAY.
Official recalls
215V660000 · Steering:electric Power Assist System
Oct 15, 2015
BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 MINI Cooper and Cooper S vehicles and 2005 Cooper and Cooper S Convertible vehicles. The affected vehicles may experience temporary or permanent loss of the electro-hydraulic steering assistance.
Consequence & remedy
Consequence: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, potentially increasing the risk of a vehicle crash.
Remedy: MINI will notify owners, and dealers will inspect the electro-hydraulic power steering system, replacing the components and wiring, as necessary, free of charge. Interim notices were mailed to owners on December 10, 2015. Owners will receive a second notice when remedy parts become available. Owners may contact MINI customer service at 1-866-825-1525.
15V205000 · Air Bags:frontal
Apr 6, 2015
BMW of North America, LLC (BMW) is recalling certain model year 2005-2006 MINI Cooper and Cooper S vehicles manufactured January 5, 2005, to November 28, 2006, and 2005-2008 MINI Cooper Convertible and Cooper S Convertible vehicles manufactured January 5, 2005, to July 31, 2008. Due to manufacturing, installation, and exposure issues, the front passenger seat occupant detection mat may not function properly and, as a result, the front passenger air bag may not deploy in a crash.
Consequence & remedy
Consequence: An improperly functioning mat may cause the passenger frontal air bag to be inactive when the seat is occupied, and in the event of a crash, the air bag will not deploy, increasing the passenger's risk of injury.
Remedy: MINI will notify owners, and dealers will replace the front passenger seat occupant detection mat, free of charge. The recall began on October 12, 2015. Owners may contact MINI customer service at 1-866-825-1525.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA11005 · Loss Of Power Steering Assist
Opened May 4, 2011 · Closed Jan 5, 2016
Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:pump
The Office of Defects Investigation (ODI) originally opened the investigation of loss of power steering assist in model year (MY) 2004 and 2005 Mini Cooper as Preliminary Evaluation PE10-038.The investigation was upgraded to Engineering Analysis EA11-005 in May, 2011.During EA11-005 the scope was expanded to include MY 2002 and 2003 vehicles that use the same steering system.The subject vehicles now include MY 2002, the first year BMW sold MINI in the U.S., through mid-MY 2005 covering approximately 109,000 vehicles.The subject vehicles use an electrically driven pump to provide hydraulic pressure to a conventional rack-and-pinion steering gear.A pump, the electric motor, and an electronic control unit (ECU) are housed in a single component BMW calls a Power Pack.The investigation focused on contaminant-induced failure of the ECU resulting in a loss of assist without warning.When assist is lost mechanical steering is retained however increased steering effort is required to keep the vehicle on an intended path.Some consumers reported that restarting the vehicle (cycling the ignition switch) would often reinstate the steering assist.Additionally, and by design, assist can also reinstate during the drive cycle in limited circumstances.The unexpected loss of assist, and/or possibly the reinstatement of assist while driving, may contribute to a loss of vehicle control in certain driving situations.During MY 2005 production BMW introduced a revised Power Pack design (the ECU incorporated a conformal coating of the circuit board) which resulted in a significant reduction in failures.ODI identified 20 reports describing crashes consistent with a loss of power assist event possibly caused by a failure of the Power Pack.Two reports alleged an injury however both were minor in nature and did not require emergency treatment (a subsequent doctor's visit occurred in one case).Ten of these reports described low speed crashes with minimal, or in most cases no property or vehicle damage (e.g., striking a movable barrier in a parking lot).Additionally 27 other reports alleged or indicated that a crash occurred due to a Power Pack failure however in reviewing these reports, ODI either 1) was unable to confirm that a crash actually occurred (8 reports), or 2) determined that the crash circumstances (e.g., adverse road/weather conditions) or cause (e.g., the crash was caused by steering linkage failure) were not attributable to a Power Pack failure (19 reports).Throughout the investigation BMW maintained that loss of assist in the subject vehicles did not constitute a safety related defect, noting that the subject vehicles are smaller, light weight vehicles that can be reasonably controlled when assist is lost.In May 2013 BMW launched a 13 year/150,000 mile extended warranty coverage utilizing the redesigned Power Pack as a replacement part.ODI continued its investigation.In July 2014 BMW provided ODI a status of the ongoing extended warranty program, and in May 2015 ODI requested an update of complaint data.Following a review of the provided data, ODI informed BMW of its assessment that loss of steering assist failures were not adequately resolved by an extended warranty program.On October 12, 2015 BMW notified NHTSA that it would conduct a safety recall (15V-660) on approximately 86,000 subject vehicles not previously remedied with the new design Power Pack through regular or extended warranty programs.The recall covers MY 2002-2005 MINI Cooper, MY 2002-2005 MINI Cooper S, and MY 2005 MINI Cooper/Cooper S convertibles manufactured through Feb 9, 2005.Vehicles produced after this date are not included si
Additional source detail variants (4)
Steering
The Office of Defects Investigation (ODI) originally opened the investigation of loss of power steering assist in model year (MY) 2004 and 2005 Mini Cooper as Preliminary Evaluation PE10-038.The investigation was upgraded to Engineering Analysis EA11-005 in May, 2011.During EA11-005 the scope was expanded to include MY 2002 and 2003 vehicles that use the same steering system.The subject vehicles now include MY 2002, the first year BMW sold MINI in the U.S., through mid-MY 2005 covering approximately 109,000 vehicles.The subject vehicles use an electrically driven pump to provide hydraulic pressure to a conventional rack-and-pinion steering gear.A pump, the electric motor, and an electronic control unit (ECU) are housed in a single component BMW calls a Power Pack.The investigation focused on contaminant-induced failure of the ECU resulting in a loss of assist without warning.When assist is lost mechanical steering is retained however increased steering effort is required to keep the vehicle on an intended path.Some consumers reported that restarting the vehicle (cycling the ignition switch) would often reinstate the steering assist.Additionally, and by design, assist can also reinstate during the drive cycle in limited circumstances.The unexpected loss of assist, and/or possibly the reinstatement of assist while driving, may contribute to a loss of vehicle control in certain driving situations.During MY 2005 production BMW introduced a revised Power Pack design (the ECU incorporated a conformal coating of the circuit board) which resulted in a significant reduction in failures.ODI identified 20 reports describing crashes consistent with a loss of power assist event possibly caused by a failure of the Power Pack.Two reports alleged an injury however both were minor in nature and did not require emergency treatment (a subsequent doctor's visit occurred in one case).Ten of these reports described low speed crashes with minimal, or in most cases no property or vehicle damage (e.g., striking a movable barrier in a parking lot).Additionally 27 other reports alleged or indicated that a crash occurred due to a Power Pack failure however in reviewing these reports, ODI either 1) was unable to confirm that a crash actually occurred (8 reports), or 2) determined that the crash circumstances (e.g., adverse road/weather conditions) or cause (e.g., the crash was caused by steering linkage failure) were not attributable to a Power Pack failure (19 reports).Throughout the investigation BMW maintained that loss of assist in the subject vehicles did not constitute a safety related defect, noting that the subject vehicles are smaller, light weight vehicles that can be reasonably controlled when assist is lost.In May 2013 BMW launched a 13 year/150,000 mile extended warranty coverage utilizing the redesigned Power Pack as a replacement part.ODI continued its investigation.In July 2014 BMW provided ODI a status of the ongoing extended warranty program, and in May 2015 ODI requested an update of complaint data.Following a review of the provided data, ODI informed BMW of its assessment that loss of steering assist failures were not adequately resolved by an extended warranty program.On October 12, 2015 BMW notified NHTSA that it would conduct a safety recall (15V-660) on approximately 86,000 subject vehicles not previously remedied with the new design Power Pack through regular or extended warranty programs.The recall covers MY 2002-2005 MINI Cooper, MY 2002-2005 MINI Cooper S, and MY 2005 MINI Cooper/Cooper S convertibles manufactured through Feb 9, 2005.Vehicles produced after this date are not included si
Steering:electric Power Assist System
The Office of Defects Investigation (ODI) originally opened the investigation of loss of power steering assist in model year (MY) 2004 and 2005 Mini Cooper as Preliminary Evaluation PE10-038.The investigation was upgraded to Engineering Analysis EA11-005 in May, 2011.During EA11-005 the scope was expanded to include MY 2002 and 2003 vehicles that use the same steering system.The subject vehicles now include MY 2002, the first year BMW sold MINI in the U.S., through mid-MY 2005 covering approximately 109,000 vehicles.The subject vehicles use an electrically driven pump to provide hydraulic pressure to a conventional rack-and-pinion steering gear.A pump, the electric motor, and an electronic control unit (ECU) are housed in a single component BMW calls a Power Pack.The investigation focused on contaminant-induced failure of the ECU resulting in a loss of assist without warning.When assist is lost mechanical steering is retained however increased steering effort is required to keep the vehicle on an intended path.Some consumers reported that restarting the vehicle (cycling the ignition switch) would often reinstate the steering assist.Additionally, and by design, assist can also reinstate during the drive cycle in limited circumstances.The unexpected loss of assist, and/or possibly the reinstatement of assist while driving, may contribute to a loss of vehicle control in certain driving situations.During MY 2005 production BMW introduced a revised Power Pack design (the ECU incorporated a conformal coating of the circuit board) which resulted in a significant reduction in failures.ODI identified 20 reports describing crashes consistent with a loss of power assist event possibly caused by a failure of the Power Pack.Two reports alleged an injury however both were minor in nature and did not require emergency treatment (a subsequent doctor's visit occurred in one case).Ten of these reports described low speed crashes with minimal, or in most cases no property or vehicle damage (e.g., striking a movable barrier in a parking lot).Additionally 27 other reports alleged or indicated that a crash occurred due to a Power Pack failure however in reviewing these reports, ODI either 1) was unable to confirm that a crash actually occurred (8 reports), or 2) determined that the crash circumstances (e.g., adverse road/weather conditions) or cause (e.g., the crash was caused by steering linkage failure) were not attributable to a Power Pack failure (19 reports).Throughout the investigation BMW maintained that loss of assist in the subject vehicles did not constitute a safety related defect, noting that the subject vehicles are smaller, light weight vehicles that can be reasonably controlled when assist is lost.In May 2013 BMW launched a 13 year/150,000 mile extended warranty coverage utilizing the redesigned Power Pack as a replacement part.ODI continued its investigation.In July 2014 BMW provided ODI a status of the ongoing extended warranty program, and in May 2015 ODI requested an update of complaint data.Following a review of the provided data, ODI informed BMW of its assessment that loss of steering assist failures were not adequately resolved by an extended warranty program.On October 12, 2015 BMW notified NHTSA that it would conduct a safety recall (15V-660) on approximately 86,000 subject vehicles not previously remedied with the new design Power Pack through regular or extended warranty programs.The recall covers MY 2002-2005 MINI Cooper, MY 2002-2005 MINI Cooper S, and MY 2005 MINI Cooper/Cooper S convertibles manufactured through Feb 9, 2005.Vehicles produced after this date are not included si
Steering:hydraulic Power Assist:pump
The Office of Defects Investigation (ODI) originally opened the investigation of loss of power steering assist in model year (MY) 2004 and 2005 Mini Cooper as Preliminary Evaluation PE10-038.The investigation was upgraded to Engineering Analysis EA11-005 in May, 2011.During EA11-005 the scope was expanded to include MY 2002 and 2003 vehicles that use the same steering system.The subject vehicles now include MY 2002, the first year BMW sold MINI in the U.S., through mid-MY 2005 covering approximately 109,000 vehicles.The subject vehicles use an electrically driven pump to provide hydraulic pressure to a conventional rack-and-pinion steering gear.A pump, the electric motor, and an electronic control unit (ECU) are housed in a single component BMW calls a Power Pack.The investigation focused on contaminant-induced failure of the ECU resulting in a loss of assist without warning.When assist is lost mechanical steering is retained however increased steering effort is required to keep the vehicle on an intended path.Some consumers reported that restarting the vehicle (cycling the ignition switch) would often reinstate the steering assist.Additionally, and by design, assist can also reinstate during the drive cycle in limited circumstances.The unexpected loss of assist, and/or possibly the reinstatement of assist while driving, may contribute to a loss of vehicle control in certain driving situations.During MY 2005 production BMW introduced a revised Power Pack design (the ECU incorporated a conformal coating of the circuit board) which resulted in a significant reduction in failures.ODI identified 20 reports describing crashes consistent with a loss of power assist event possibly caused by a failure of the Power Pack.Two reports alleged an injury however both were minor in nature and did not require emergency treatment (a subsequent doctor's visit occurred in one case).Ten of these reports described low speed crashes with minimal, or in most cases no property or vehicle damage (e.g., striking a movable barrier in a parking lot).Additionally 27 other reports alleged or indicated that a crash occurred due to a Power Pack failure however in reviewing these reports, ODI either 1) was unable to confirm that a crash actually occurred (8 reports), or 2) determined that the crash circumstances (e.g., adverse road/weather conditions) or cause (e.g., the crash was caused by steering linkage failure) were not attributable to a Power Pack failure (19 reports).Throughout the investigation BMW maintained that loss of assist in the subject vehicles did not constitute a safety related defect, noting that the subject vehicles are smaller, light weight vehicles that can be reasonably controlled when assist is lost.In May 2013 BMW launched a 13 year/150,000 mile extended warranty coverage utilizing the redesigned Power Pack as a replacement part.ODI continued its investigation.In July 2014 BMW provided ODI a status of the ongoing extended warranty program, and in May 2015 ODI requested an update of complaint data.Following a review of the provided data, ODI informed BMW of its assessment that loss of steering assist failures were not adequately resolved by an extended warranty program.On October 12, 2015 BMW notified NHTSA that it would conduct a safety recall (15V-660) on approximately 86,000 subject vehicles not previously remedied with the new design Power Pack through regular or extended warranty programs.The recall covers MY 2002-2005 MINI Cooper, MY 2002-2005 MINI Cooper S, and MY 2005 MINI Cooper/Cooper S convertibles manufactured through Feb 9, 2005.Vehicles produced after this date are not included si
Steering:hydraulic Power Assist System
The Office of Defects Investigation (ODI) originally opened the investigation of loss of power steering assist in model year (MY) 2004 and 2005 Mini Cooper as Preliminary Evaluation PE10-038.The investigation was upgraded to Engineering Analysis EA11-005 in May, 2011.During EA11-005 the scope was expanded to include MY 2002 and 2003 vehicles that use the same steering system.The subject vehicles now include MY 2002, the first year BMW sold MINI in the U.S., through mid-MY 2005 covering approximately 109,000 vehicles.The subject vehicles use an electrically driven pump to provide hydraulic pressure to a conventional rack-and-pinion steering gear.A pump, the electric motor, and an electronic control unit (ECU) are housed in a single component BMW calls a Power Pack.The investigation focused on contaminant-induced failure of the ECU resulting in a loss of assist without warning.When assist is lost mechanical steering is retained however increased steering effort is required to keep the vehicle on an intended path.Some consumers reported that restarting the vehicle (cycling the ignition switch) would often reinstate the steering assist.Additionally, and by design, assist can also reinstate during the drive cycle in limited circumstances.The unexpected loss of assist, and/or possibly the reinstatement of assist while driving, may contribute to a loss of vehicle control in certain driving situations.During MY 2005 production BMW introduced a revised Power Pack design (the ECU incorporated a conformal coating of the circuit board) which resulted in a significant reduction in failures.ODI identified 20 reports describing crashes consistent with a loss of power assist event possibly caused by a failure of the Power Pack.Two reports alleged an injury however both were minor in nature and did not require emergency treatment (a subsequent doctor's visit occurred in one case).Ten of these reports described low speed crashes with minimal, or in most cases no property or vehicle damage (e.g., striking a movable barrier in a parking lot).Additionally 27 other reports alleged or indicated that a crash occurred due to a Power Pack failure however in reviewing these reports, ODI either 1) was unable to confirm that a crash actually occurred (8 reports), or 2) determined that the crash circumstances (e.g., adverse road/weather conditions) or cause (e.g., the crash was caused by steering linkage failure) were not attributable to a Power Pack failure (19 reports).Throughout the investigation BMW maintained that loss of assist in the subject vehicles did not constitute a safety related defect, noting that the subject vehicles are smaller, light weight vehicles that can be reasonably controlled when assist is lost.In May 2013 BMW launched a 13 year/150,000 mile extended warranty coverage utilizing the redesigned Power Pack as a replacement part.ODI continued its investigation.In July 2014 BMW provided ODI a status of the ongoing extended warranty program, and in May 2015 ODI requested an update of complaint data.Following a review of the provided data, ODI informed BMW of its assessment that loss of steering assist failures were not adequately resolved by an extended warranty program.On October 12, 2015 BMW notified NHTSA that it would conduct a safety recall (15V-660) on approximately 86,000 subject vehicles not previously remedied with the new design Power Pack through regular or extended warranty programs.The recall covers MY 2002-2005 MINI Cooper, MY 2002-2005 MINI Cooper S, and MY 2005 MINI Cooper/Cooper S convertibles manufactured through Feb 9, 2005.Vehicles produced after this date are not included si
PE10038 · Loss Of Power Steering Assist
Opened Sep 24, 2010 · Closed May 10, 2011
Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:pump
ODI has received 339 complaints alleging an unexpected loss of power steering assist while driving the vehicle.When the power steering assist stops working, drivers experienced difficulty in steering and/or controlling the vehicle.According to BMW drivers may experience either a temporary or permanent loss of power steering assist.BMW further advised that a temporary loss of power steering assist may be due to a malfunctioning cooling fan or an under-voltage condition in the power steering system.A permanent loss of power steering assist may be due to an error in the internal electronics, and may also result in the continuous running of the power steering pump.The VOQ complaints allege 5 minor crashes and 3 fires.The crashes are described as hit the curb.The fires are described as melted wires. There were no property damage claims.ODI has received similar complaints for other model year Mini.Additional information is required to evaluate the frequency, consequence, and scope of this issue.Accordingly the investigation has been upgraded to an Engineering Analysis (see EA11-005).
Additional source detail variants (4)
Steering
ODI has received 339 complaints alleging an unexpected loss of power steering assist while driving the vehicle.When the power steering assist stops working, drivers experienced difficulty in steering and/or controlling the vehicle.According to BMW drivers may experience either a temporary or permanent loss of power steering assist.BMW further advised that a temporary loss of power steering assist may be due to a malfunctioning cooling fan or an under-voltage condition in the power steering system.A permanent loss of power steering assist may be due to an error in the internal electronics, and may also result in the continuous running of the power steering pump.The VOQ complaints allege 5 minor crashes and 3 fires.The crashes are described as hit the curb.The fires are described as melted wires. There were no property damage claims.ODI has received similar complaints for other model year Mini.Additional information is required to evaluate the frequency, consequence, and scope of this issue.Accordingly the investigation has been upgraded to an Engineering Analysis (see EA11-005).
Steering:electric Power Assist System
ODI has received 339 complaints alleging an unexpected loss of power steering assist while driving the vehicle.When the power steering assist stops working, drivers experienced difficulty in steering and/or controlling the vehicle.According to BMW drivers may experience either a temporary or permanent loss of power steering assist.BMW further advised that a temporary loss of power steering assist may be due to a malfunctioning cooling fan or an under-voltage condition in the power steering system.A permanent loss of power steering assist may be due to an error in the internal electronics, and may also result in the continuous running of the power steering pump.The VOQ complaints allege 5 minor crashes and 3 fires.The crashes are described as hit the curb.The fires are described as melted wires. There were no property damage claims.ODI has received similar complaints for other model year Mini.Additional information is required to evaluate the frequency, consequence, and scope of this issue.Accordingly the investigation has been upgraded to an Engineering Analysis (see EA11-005).
Steering:hydraulic Power Assist:pump
ODI has received 339 complaints alleging an unexpected loss of power steering assist while driving the vehicle.When the power steering assist stops working, drivers experienced difficulty in steering and/or controlling the vehicle.According to BMW drivers may experience either a temporary or permanent loss of power steering assist.BMW further advised that a temporary loss of power steering assist may be due to a malfunctioning cooling fan or an under-voltage condition in the power steering system.A permanent loss of power steering assist may be due to an error in the internal electronics, and may also result in the continuous running of the power steering pump.The VOQ complaints allege 5 minor crashes and 3 fires.The crashes are described as hit the curb.The fires are described as melted wires. There were no property damage claims.ODI has received similar complaints for other model year Mini.Additional information is required to evaluate the frequency, consequence, and scope of this issue.Accordingly the investigation has been upgraded to an Engineering Analysis (see EA11-005).
Steering:hydraulic Power Assist System
ODI has received 339 complaints alleging an unexpected loss of power steering assist while driving the vehicle.When the power steering assist stops working, drivers experienced difficulty in steering and/or controlling the vehicle.According to BMW drivers may experience either a temporary or permanent loss of power steering assist.BMW further advised that a temporary loss of power steering assist may be due to a malfunctioning cooling fan or an under-voltage condition in the power steering system.A permanent loss of power steering assist may be due to an error in the internal electronics, and may also result in the continuous running of the power steering pump.The VOQ complaints allege 5 minor crashes and 3 fires.The crashes are described as hit the curb.The fires are described as melted wires. There were no property damage claims.ODI has received similar complaints for other model year Mini.Additional information is required to evaluate the frequency, consequence, and scope of this issue.Accordingly the investigation has been upgraded to an Engineering Analysis (see EA11-005).