WHEN FILLING GAS, GAS WOULD START TO LEAK JUST BEFORE THE PUMP AUTOMATIC SHUTS OFF. IF STOP FILLING ABOUT 1 GALLON SHORT OF FULL, NO LEAK OCCURS. HOWEVER, IF PARK CAR AT AN INCLINE, GAS WOULD LEAK INDICATING THAT FUEL FILLER HOSE HAS CRACK AT TOP. THIS IS SIMILAR TO AN EARLIER RECALL FOR VEHICLES MANUFACTURED ON AN EARLIER DA…
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WHEN FILLING GAS, GAS WOULD START TO LEAK JUST BEFORE THE PUMP AUTOMATIC SHUTS OFF. IF STOP FILLING ABOUT 1 GALLON SHORT OF FULL, NO LEAK OCCURS. HOWEVER, IF PARK CAR AT AN INCLINE, GAS WOULD LEAK INDICATING THAT FUEL FILLER HOSE HAS CRACK AT TOP. THIS IS SIMILAR TO AN EARLIER RECALL FOR VEHICLES MANUFACTURED ON AN EARLIER DATE. I JUST NOTICED THIS SO I DO NOT KNOW WHETHER THE FAILURE IS IN EXISTENCE SINCE DATE ONE OF MY PURCHASE. I STRONGLY FEEL THAT THERE SHOULD BE A WIDER RECALL FOR THIS VEHICLE AS A FIRE MAY RESULT FROM THIS.
NHTSA ODI #701700
Mileage unknown · Sep 28, 1998
Fuel System, Gasoline
GAS SPILLED/LEAKED ONTO GROUND WHEN TANK WAS FILLED. DEALER STATES THAT SEAM OF FUEL TANK WAS SPLITTING AND NEEDED TO BE REPLACED.
NHTSA ODI #541744
Mileage unknown · Sep 21, 1998
Fuel System, Gasoline
INTAKE MANIFOLD BOLTS SHEARED OFF. UNDERSTAND THAT THIS IS A COMMON PROBLEM AND POORLY DESIGNED PART BY FORD. BELIEVE THIS PART WARRANTS A RECALL.
NHTSA ODI #541568
Mileage unknown · Dec 16, 1996
Fuel System, Gasoline
DRIVER WAS SMELLING GAS, TOOK TO DEALER, DEALER INDICATED IT WAS THE SEAM OF THE FUEL TANK AND NEEDED TO BE REPLACED . *AK
THERE HAS BEEN SMOKE PRESENT FROM THE FRONT BLOWER ASSEMBLY. TT VEHICLE EXPERIENCED TRANSMISSION LEAK ON SEVERAL OCCASIONS, DEALER FINALLY REPLACED THE FRONT AXLE, SHAFT, AND BOOTS AND SEAL, TRANSMISSION ALSO SLIPPING AND JERKING, LUBRICATED FRONT CV JOINT DUE TO NOISES COMING FROM FRONT. VEHICLE IDLES TOO FAST/ROUGH, DEALER …
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THERE HAS BEEN SMOKE PRESENT FROM THE FRONT BLOWER ASSEMBLY. TT VEHICLE EXPERIENCED TRANSMISSION LEAK ON SEVERAL OCCASIONS, DEALER FINALLY REPLACED THE FRONT AXLE, SHAFT, AND BOOTS AND SEAL, TRANSMISSION ALSO SLIPPING AND JERKING, LUBRICATED FRONT CV JOINT DUE TO NOISES COMING FROM FRONT. VEHICLE IDLES TOO FAST/ROUGH, DEALER SET IDLE SPEEDS, POOR FUEL ECONOMY, DEALER REPIRED VACUUM LINES, FUEL SHIELD ATTACHING PART BROKE, EXHAUST LEAK, DEALER REPLACED MUFFLER AND RESONATOR. WATER LEAK AT BACK GLASS, TRIM MISSING. NOISE IN AC AND HEATER, DEALER REMOVED MATERIAL FROM BLOWER HOUSING, DEALER FINALLY REPLACED BLOWER MOTOR. RIGHT DOOR LOCK INOPERABLE. TRIM LOOSE ON INNER FENDER. MISSING PANEL UNDER GLOVE BOX. BRAKE NOISE IN REAR, FRONT BRAKE PADS AND FRONT ROTORS HAVE BEEN REPLACED. *SLC
NHTSA ODI #975575
Mileage unknown · Nov 6, 1995
Engine And Engine CoolingFuel System, GasolineFire
WHILE THE VEHICLE WAS IDLING IT BURST INTO FLAMES FROM THE ENGINE AND FROM UNDER THE VAN.TT *JB
NHTSA ODI #974613
Mileage unknown · Aug 15, 1995
Engine And Engine CoolingEquipmentFuel System, Gasoline
VEHICLE DESCRIPTION: MINIVANS. THE FUEL TANK VENT HOSE ALLOWS AIR TO VENT FROM THE FUEL TANK DURING REFUELING. CRACKS HAVE DEVELOPED IN THE VENT HOSE. IF (1) THE FUEL TANK IS OVERFILLED, NOT ALLOWING EXCESS FUEL IN THE VENT HOSE TO FLOW BACK INTO THE TANK, (2) THE VEHICLE IS DRIVEN ONLY A SHORT DISTANCE AFTER REFUELING AND, (3) THERE IS SUBSEQUENTLY SIGNIFICANT HEATING OF THE FUEL TANK, THE FUEL IN THE TANK CAN EXPAND INTO THE VENT HOSE AND LEAK FUEL.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
LEAVES AND OTHER FOREIGN MATERIAL CAN ENTER THROUGH THE COWL PANEL AIR INTAKE DURING OPERATION OF THE FRONT HEATER AND/OR AIR CONDITIONING SYSTEM RESULTING IN A BUILD-UP OF MATERIAL IN THE PLENUM. THIS CAN LEAD TO NOISE, ODORS, OR IN SOME CASES, IGNITION OF THESE MATERIALS.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR.
Remedy: DEALERS WILL INSTALL AN ADDITIONAL HEATER/AIR CONDITIONING SYSTEM INTAKE SCREEN.
FUEL FILLER HOSES MAY HAVE BEEN CUT PRIOR TO INSTALLATION BY A UTILITY KNIFE USED TO OPEN THE SHIPPING BOX.
Consequence & remedy
Consequence: FUEL LEAKAGE CAN RESULT IF THE CUT EXTENDED THROUGH THETHICKNESS OF THE HOSE WALL. LEAKING FUEL CAN RESULT IN A FIRE IF EXPOSEDTO A SOURCE OF IGNITION.
THE SERVICE BRAKE MASTER CYLINDER WAS NOT PROPERLY ASSEMBLED OR COULD HAVE BEEN DAMAGED BY THE EVACUATION AND FILLING OF THE BRAKE SYSTEM AT THE ASSEMBLY PLANT.
Consequence & remedy
Consequence: THIS CAN RESULT IN A PARTIAL BRAKE SYSTEM FAILURE DUE TOINTERNAL MASTER CYLINDER LEAKAGE WHICH CAN CAUSE LOSS OF BRAKING ON TWO OF THEFOUR WHEELS. IF THIS OCCURS, THERE WOULD BE INCREASED BRAKE PEDAL TRAVEL, HIGHERPEDAL EFFORTS AND INCREASED STOPPING DISTANCES.
Remedy: A NEW BRAKE MASTER CYLINDER WILL BE INSTALLED.
ONE OR BOTH OF THE BOLTS SECURING THE AUTOMATIC SEAT BELT RESTRAINT SYSTEM TRACKS TO THE B-PILLARS WERE NOT ADEQUATELY TIGHTENED.
Consequence & remedy
Consequence: THIS CONDITION CAN RESULT IN THE AUTOMATIC SEAT BELTSYSTEM TRACK JOINTS HAVING LESS THAN DESIGN STRENGTH, AND INCREASE THE RISK OFINJURY TO THE SEAT OCCUPANT IN THE EVENT OF A COLLISION OR SUDDEN STOP.
Remedy: DEALERS WILL TIGHTEN THE PASSIVE RESTRAINT SYSTEM TRACK MOUNTING BOLTS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
8
EA00014 · Fuel Tank Vent Hose Leakage
Opened May 22, 2000 · Closed Jan 4, 2001
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
PERIODIC EXPOSURE TO LIQUID GASOLINE MAY RESULT IN EXTRACTION OF ANTIDEGRADANTS FROM THE SUBJECT FUEL TANK VENT HOSE.HOSES WHICH HAVE SUFFERED LOSS OF ANTIDEGRADANTS CAN DEVELOP CRACKS IN AREAS OF HIGH STRAIN.FUEL MAY SPRAY OR DRIP FROM CRACKED VENT HOSES FOLLOWING TANK FILL.STARTING AT JOB#1 1998 MY (CALIFORNIA EMISSIONS VEHICLES) AND JOB#1 1999 MY (FEDERAL EMISSIONS VEHICLES), THE SUBJECT VENT HOSE COMPOSITION CHANGED FROM NITRILE RUBBER HOSES WITH CHLOROPRENE RUBBER COVERS (NBR/CR) TO FLUOROCARBON RUBBER HOSES WITH AN OUTER LAYER BLEND OF NBR/PVC.THE CHANGES WERE MADE TO IMPROVE HYDRACARBON RESISTANCE FOR COMPLAINCE WITH NEW EVAPORATIVE EMISSIONS REGULATIONS.THE MODIFIED HOSES ARE ALSO SIGNIFICANTLY MORE RESISTANT TO DEGRADATION AND CRACKING.IN A LETTER DATED JANUARY 2, 2001, FORD NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL CAMPAIGN TO REPLACE THE SUBJECT VENT HOSE IN AFFACTED VEHICLES.FORD WILL BEGIN NOTIFYING CUSTOMERS OF THE AFFECTED VEHICLES ON OR ABOUT THE WEEK OF FEBRUARY 12, 2001 TO RETURN THEIR VEHICLES TO DEALERS FOR REPLACEMENT OF THE FUEL TANK VENT HOSE WITH THE LATEST DESIGN LEVER PART.
EA99015 · Fuel Rail Hose Fitting Leakage
Opened Jun 29, 1999 · Closed Apr 18, 2001
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE ENGINEERING ANALYSIS CLOSING REPORT COVERS 1993-1998 MERCURY VILLAGER AND NISSAN QUEST MINIVANS.THESE TWO MINIVANS SHARE A COMMON BODY PLATFORM AND POWER TRAIN.BASED ON THE LOW NUMBER OF REPORTED INCIDENTS AND THE ABSENCE OF A DEMONSTRABLE FAILURE TREND, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES IS NOT WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ENGINEERING CLOSING REPORT EA99-015 FOR DETAILS.
EA96005 · Battery Explosions
Opened May 30, 1996 · Closed May 29, 1997
Status: closed (inferred from source dates) · Electrical System
A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.AN ENGINEERING ANALYSIS CLOSING REPORT IS INCLUDED IN THE PUBLIC FILE.
PE96009 · Battery Explosion
Opened Jan 25, 1996 · Closed May 30, 1996
Status: closed (inferred from source dates) · Electrical System
1993 MERCURY VILLAGERBATTERY EXPLOSION
EA95027 · Blower Area Fires
Opened Sep 22, 1995 · Closed Nov 17, 1995
Status: closed (inferred from source dates) · Equipment
There is no summary currently available
PE95037 · Front Blower Assembly Fire
Opened Jun 19, 1995 · Closed Sep 22, 1995
Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System
There is no summary currently available
PE93047 · Power Door Lock Failure
Opened May 7, 1993 · Closed Aug 11, 1993
Status: closed (inferred from source dates) · Structure
There is no summary currently available
PE93020 · Backlite Shattering
Opened Apr 1, 1993 · Closed Jul 28, 1993
Status: closed (inferred from source dates) · Exterior Lighting
There is no summary currently available
1993 Mercury Villager Problems, Complaints & Recalls | Skip That Year
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