THE CHECK ENGINE LIGHT CAME ON AND BEFORE I COULD PULL OVER THERE WAS SMOKE COMING FROM UNDER THE HOOD. WHEN I OPENED THE HOOD THE AIR CLEANER ASSEMBLY WAS MELTED THROUGH AND SOME FLAME WAS STILL GLOWING IN THE DRIVER SIDE AIR FILTER. THE UPPER ENGINE WIRING HARNESS WAS CHARRED ALONG THE DRIVER SIDE AND THE CONNECTOR TO THE CA…
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THE CHECK ENGINE LIGHT CAME ON AND BEFORE I COULD PULL OVER THERE WAS SMOKE COMING FROM UNDER THE HOOD. WHEN I OPENED THE HOOD THE AIR CLEANER ASSEMBLY WAS MELTED THROUGH AND SOME FLAME WAS STILL GLOWING IN THE DRIVER SIDE AIR FILTER. THE UPPER ENGINE WIRING HARNESS WAS CHARRED ALONG THE DRIVER SIDE AND THE CONNECTOR TO THE CAM ACTUATOR HAD DISINTEGRATED. AFTER GETTING THE CAR TOWED HOME I FOLLOWED THE HARNESS BACK TO THE AMP CONNECTOR AND ALL OF THE INSULATION ON THE WIRES HAD COMPLETELY DEGRADED TO A POWDER. I ALSO CHECKED THE WIRES ON THE MAF SENSOR AND THE THROTTLE BODY AND FOUND THE SAME CONDITION. THIS IS A MANUFACTURING ISSUE: SUBSTANDARD WIRING INSULATION ON ALL WIRING IN THE ENGINE COMPARTMENT. *TR
HIGH AMBIENT ENGINE COMPARTMENT TEMPERATURES ARE EXPERIENCED AFTER THE VEHICLE IS OPERATED AND THEN PARKED. IF THE VEHICLE IS RESTARTED A SHORT TIME LATER AND THE CHARCOAL CANISTER IS SATURATED WITH FUEL, IT IS POSSIBLE THAT FUEL VAPOR MAY BE EXPELLED THROUGH THE INLET VENT LINE OF THE CANISTER ONTO THE ELECTRIC AUXILIARY RADIATOR FAN PRERESISTOR.
Consequence & remedy
Consequence: UNDER CERTAIN OPERATING CONDITIONS THE ELECTRIC AUXILIARY RADIATOR FAN PRERESISTOR BECOMES HOT ENOUGH TO IGNITE THE FUEL EXPELLED FROM THE CHARCOAL CANNISTER AND RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL REPOSITION THE FUEL VAPOR CANISTER VENT LINE AWAY FROM THE ELECTRIC FAN PRERESISTOR. IN ADDITION, THE PRERESISTOR WILL HAVE A LARGER HEAT SHIELD AND A FUSED WIRING HARNESS WILL BE INSTALLED.
THE PLASTIC BRAKE HYDRAULIC HOSE FROM THE AUTOMATIC SLIP CONTROL UNIT WAS MISROUTED TOO CLOSE TO THE PRE-RESISTOR FOR THE ELECTRIC AUXILIARY ENGINE COOLING FAN WHICH BECOMES HOT UNDER CERTAIN CONDITIONS. THIS COULD CAUSE THE HOSE TO MELT AND LEAK BRAKE FLUID ONTO THE HOT PRE-RESISTOR.
Consequence & remedy
Consequence: BRAKE FLUID CAN CATCH ON FIRE WHEN IT CONTACTS THE HOTPRE-RESISTOR, POSING THE RISK OF INJURY TO ANYONE IN OR NEAR THE VEHICLE.
Remedy: REPLACE AND REROUTE ANY HOSE THAT MAY HAVE BEEN MISROUTED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
1992 Mercedes Benz 400E Problems, Complaints & Recalls | Skip That Year