THE CHECK ENGINE LIGHT CAME ON AND BEFORE I COULD PULL OVER THERE WAS SMOKE COMING FROM UNDER THE HOOD. WHEN I OPENED THE HOOD THE AIR CLEANER ASSEMBLY WAS MELTED THROUGH AND SOME FLAME WAS STILL GLOWING IN THE DRIVER SIDE AIR FILTER. THE UPPER ENGINE WIRING HARNESS WAS CHARRED ALONG THE DRIVER SIDE AND THE CONNECTOR TO THE CA…
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THE CHECK ENGINE LIGHT CAME ON AND BEFORE I COULD PULL OVER THERE WAS SMOKE COMING FROM UNDER THE HOOD. WHEN I OPENED THE HOOD THE AIR CLEANER ASSEMBLY WAS MELTED THROUGH AND SOME FLAME WAS STILL GLOWING IN THE DRIVER SIDE AIR FILTER. THE UPPER ENGINE WIRING HARNESS WAS CHARRED ALONG THE DRIVER SIDE AND THE CONNECTOR TO THE CAM ACTUATOR HAD DISINTEGRATED. AFTER GETTING THE CAR TOWED HOME I FOLLOWED THE HARNESS BACK TO THE AMP CONNECTOR AND ALL OF THE INSULATION ON THE WIRES HAD COMPLETELY DEGRADED TO A POWDER. I ALSO CHECKED THE WIRES ON THE MAF SENSOR AND THE THROTTLE BODY AND FOUND THE SAME CONDITION. THIS IS A MANUFACTURING ISSUE: SUBSTANDARD WIRING INSULATION ON ALL WIRING IN THE ENGINE COMPARTMENT. *TR
NHTSA ODI #10604618
Mileage unknown · Oct 31, 2008
Electrical System
1992 MERCEDES BENZ 400E. I AM CONCERNED ABOUT THE SAFETY OF THE WIRING HARNESS ON THIS VEHICLE. INSULATION ON WIRES IS CRACKING AND PEELING OFF EXPOSING WIRES TO OTHER WIRES AND THE ENGINE. I AM CONCERNED ABOUT THIS CAUSING A FIRE. I AM AWARE THAT THIS IS COMMON TO THIS MODEL BECAUSE OF THE COMPOSITION OF THE INSULATIO…
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1992 MERCEDES BENZ 400E. I AM CONCERNED ABOUT THE SAFETY OF THE WIRING HARNESS ON THIS VEHICLE. INSULATION ON WIRES IS CRACKING AND PEELING OFF EXPOSING WIRES TO OTHER WIRES AND THE ENGINE. I AM CONCERNED ABOUT THIS CAUSING A FIRE. I AM AWARE THAT THIS IS COMMON TO THIS MODEL BECAUSE OF THE COMPOSITION OF THE INSULATION MATERIAL. I DO NOT WANT INJURY TO MYSELF OR OTHERS WHILE DRIVING THIS AUTOMOBILE. *TR
NHTSA ODI #10247345
Mileage unknown · Oct 13, 2008
Electrical System
MB WIRING HARNESS FAILURE 1992 400SE. *TR
NHTSA ODI #10245281
145,000 miles · Jul 9, 2008
Electrical System
THE ENGINE / FUEL INJECTION WIRING HARNESS OF MY 1992 MERCEDES-BENZ 400E (145,000 MILES), HAS CRACKED INSULATION THROUGHOUT AND IS BEGINNING TO SHORT OUT WITH THE RISK OF CAUSING DANGEROUS ENGINE MALFUNCTION AND EVEN FIRE INSIDE MY ENGINE COMPARTMENT. *TR
NHTSA ODI #10233679
Mileage unknown · Jun 18, 2008
Electrical System
I HAVE A MERCEDES BENZ 400E AND THE WIRING HARNESS EVENTUALLY WITHERED AND DETERIORATED DUE TO FAULTY MANUFACTURING. *TR
NHTSA ODI #10231493
135,000 miles · Jun 11, 2008
Electrical System
1992 MERCEDES-BENZ 400E WIRING HARNESS MULTIPLE FAILURES. REPLACED ENGINE WIRING HARNESS SHORTLY AFTER I PURCHASED THIS CAR (USED) IN 2005 DUE TO DETERIORATION OF INSULATION FROM THE WIRES. I WAS TOLD AT THE TIME THAT THIS IS A COMMON PROBLEM WITH THIS ERA OF MB DUE TO SOME PLANNED OBSOLESCENCE OR TARGETED SELF-DESTRUCTION BY …
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1992 MERCEDES-BENZ 400E WIRING HARNESS MULTIPLE FAILURES. REPLACED ENGINE WIRING HARNESS SHORTLY AFTER I PURCHASED THIS CAR (USED) IN 2005 DUE TO DETERIORATION OF INSULATION FROM THE WIRES. I WAS TOLD AT THE TIME THAT THIS IS A COMMON PROBLEM WITH THIS ERA OF MB DUE TO SOME PLANNED OBSOLESCENCE OR TARGETED SELF-DESTRUCTION BY THE MANUFACTURER. TODAY I AM TOLD THAT I NEED TO REPLACE THE WIRING HARNESS LEADING TO THE STARTER MOTOR FOR THE EXACT SAME REASON. THESE ARE EXPENSIVE PARTS, ONLY AVAILABLE FROM THE MANUFACTURER AND REQUIRE EXTENSIVE LABOR TO REPLACE. THIS IS ABSOLUTELY A MANUFACTURER'S DEFECT AND SHOULD BE RESOLVED BY A COMPANY THAT CLEARLY ADVERTISES A "LONG-LIFE" PRODUCT. *TR
NHTSA ODI #10230774
95,000 miles · Mar 26, 2008
Electrical System
THE WIRING HARNESS ON MY 1992 400E HAS DISINTEGRATED, AS I'VE READ TO BE COMMON OF THE MERCEDES OF THE EARLY 1990'S. MY CAR SHUDDERS DRAMATICALLY WHEN IDLING, AND ALTERNATES BETWEEN PERIODS OF SLOW/NO ACCELERATION TO UNEXPECTED LURCHING FORWARD. *TR
NHTSA ODI #10222346
125,000 miles · Oct 19, 2007
Electrical SystemCrash
1992 MERCEDES E 400 MAIN ENGINE WIRING HARNESS FAILURE. HARNESS FRIED DUE TO POOR WIRING INSULATION. I OWN TWO MERCEDES AND BOTH ARE FOR SALE. WILL NEVER BUY A CAR FROM MERCEDES EVER AGAIN. TOO MUCH MONEY AND TOO MANT PROBLEMS.
NHTSA ODI #10206299
165,000 miles · Jun 25, 2007
Electrical System
AUTOMOBILE REPAIR SHOP SHOWED ME THE PROBLEM WITH THE WIRING HARNESS. THE WIRING HARNESS WIRES WERE FRIED AND BECAME BRITTLE.*AK
NHTSA ODI #10194117
13,000 miles · Apr 20, 2007
Electrical System
TL*THE CONTACT OWNS A 1992 MERCEDES BENZ 400E. WHILE DRIVING 35 MPH THE VEHICLE SHUT OFF ON THE HIGHWAY. HE RESTARTED THE VEHICLE AND DEPRESSED THE ACCELERATOR PEDAL, CAUSING THE VEHICLE TO IDLE. THE DEALER STATED THAT THE VEHICLE NEEDED A NEW WIRING HARNESS, AND AN AIT TEMP SENSOR. THE DEALER STATED THAT THE BEARING HARNESS…
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TL*THE CONTACT OWNS A 1992 MERCEDES BENZ 400E. WHILE DRIVING 35 MPH THE VEHICLE SHUT OFF ON THE HIGHWAY. HE RESTARTED THE VEHICLE AND DEPRESSED THE ACCELERATOR PEDAL, CAUSING THE VEHICLE TO IDLE. THE DEALER STATED THAT THE VEHICLE NEEDED A NEW WIRING HARNESS, AND AN AIT TEMP SENSOR. THE DEALER STATED THAT THE BEARING HARNESS WAS DEFECTED AND METAL WAS VISIBLE. THE WIRES INSIDE WERE DETERIORATING. THE VEHICLE WAS TAKEN TO THE DEALER ON APRIL 6TH, 8TH, 9TH, AND 18TH, AND THE FAILURE REMAINED. THE CURRENT MILEAGE IS 132,000, AND FAILURE MILEAGE WAS 13,000.*AK
HIGH AMBIENT ENGINE COMPARTMENT TEMPERATURES ARE EXPERIENCED AFTER THE VEHICLE IS OPERATED AND THEN PARKED. IF THE VEHICLE IS RESTARTED A SHORT TIME LATER AND THE CHARCOAL CANISTER IS SATURATED WITH FUEL, IT IS POSSIBLE THAT FUEL VAPOR MAY BE EXPELLED THROUGH THE INLET VENT LINE OF THE CANISTER ONTO THE ELECTRIC AUXILIARY RADIATOR FAN PRERESISTOR.
Consequence & remedy
Consequence: UNDER CERTAIN OPERATING CONDITIONS THE ELECTRIC AUXILIARY RADIATOR FAN PRERESISTOR BECOMES HOT ENOUGH TO IGNITE THE FUEL EXPELLED FROM THE CHARCOAL CANNISTER AND RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL REPOSITION THE FUEL VAPOR CANISTER VENT LINE AWAY FROM THE ELECTRIC FAN PRERESISTOR. IN ADDITION, THE PRERESISTOR WILL HAVE A LARGER HEAT SHIELD AND A FUSED WIRING HARNESS WILL BE INSTALLED.
THE PLASTIC BRAKE HYDRAULIC HOSE FROM THE AUTOMATIC SLIP CONTROL UNIT WAS MISROUTED TOO CLOSE TO THE PRE-RESISTOR FOR THE ELECTRIC AUXILIARY ENGINE COOLING FAN WHICH BECOMES HOT UNDER CERTAIN CONDITIONS. THIS COULD CAUSE THE HOSE TO MELT AND LEAK BRAKE FLUID ONTO THE HOT PRE-RESISTOR.
Consequence & remedy
Consequence: BRAKE FLUID CAN CATCH ON FIRE WHEN IT CONTACTS THE HOTPRE-RESISTOR, POSING THE RISK OF INJURY TO ANYONE IN OR NEAR THE VEHICLE.
Remedy: REPLACE AND REROUTE ANY HOSE THAT MAY HAVE BEEN MISROUTED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
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