2022 Lincoln Corsair Phev

Our 2022 Corsair Hybrid has been at Haldeman Ford in Kutztown, PA since October 29th. We will not drive it to our house because it is unsafe at any speed. The engine in this car has suddenly failed at least seven or eight times while being driven. At least three of these failures occurred when being driven by different Haldeman Ford technicians. They saw nothing that would explain the engine’s sudden catastrophic failure. The technicians cannot find out what is wrong with the vehicle and agree that the vehicle is dangerous to drive. Prior recall for engine failure stated that the car was not to be driven but also not to be plugged in because there was risk of fire. That recall is proof that the car was a lemon from the day it left the factory. It has been gently driven and has less than 16,000 miles. If the Corsair were to be said to be “repaired” at this point it would then require us to then act as crash test dummies with no guarantee that the engine would not stop suddenly - resulting in catastrophic injury or death. I could not ethically sell this car going forward. NOTE: On November 20, 2025 the NHTSA issued Manufacturer Recall Number 25SC4 - NHTSA Recall Number 25V789. This recall is for a manufacturing defect in the high voltage battery cells to cause an internal short circuit. This recall cites lost of motive power with increased risks in both crash and fire issues. This car has had several recalls in the past as well also dealing with fire and safety problems from the factory.

I was driving to work via the [XXX] in California when at approximately 6:40am I felt a jerking motion in my 2022 Lincoln Corsair Grand Touring (PHEv) and then immediately began receiving various warning lights and chimes indicating an issue. The vehicle was losing power and I was safely able to exit the freeway and pull to the side of the road. There were numerous warning indicators activated, including Service Engine Soon, Hill Start Assist failure, Pre-Collision Assist failure, EV Battery not available, and others. I exited the vehicle to ensure that there was not any visible physical damage, and did not find anything. I checked the Owners Manual for the warnings and it indicated that if the vehicle was able to be driven, it could but with caution. I proceeded to drive to work, approximately 4.7 miles away. The vehicle could not be driven over 35 MPH without violently shaking, along with a mechanical grinding noise. Drive Control was also not active and the vehicle felt like it had no suspension. Estimated repair time was approximately 1 week per the Lincoln Concierge (LC), and no root problem had been identified at the time. On Monday, 10/28 I followed up via text to the LC for an update and was informed that they checked with the Transmission technician and they had started to “tear down the transmission to find the fault.” On 10/30, I asked for another update and to inform the LC that I had a preplanned vacation to Big Bear, CA on 11/7/24 and hoped to have it back before then. On 10/31, the LC informed me that the Tech had “ordered a new transmission today and should be here by Tuesday [11/5/24].” On 11/5, I followed up via text to the LC and was informed that the new arrival date for the transmission would be 11/6 or 11/7. Because I did not have my Corsair and wanted to be cautious of the miles on the loaner, we took an alternate vehicle for the road trip. See PDF attached for additional details. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

After driving for ten hours, I parked. The next morning, the SUV started normally. One minute later, the check engine light came on, citing "air may be in present in the cooling system". Then, the 'engine coolant over-temperature' warning came on less than two hours later. I took itto the dealer the next morning. They charged me to diagnose the situation. The coolant hose for the electric motor broke underneath the car. It caused the electric motor to overheat, which could lead to a fire. Had this happened in a remote area, occupants can become stranded.