NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
52 reportsClear category filter52,000 miles · Jun 27, 2008
Engine And Engine CoolingLatches/locks/linkages
MY 2004 HSE FREELANDER WITH ONLY 35,000 MILES ON IT, THIS VEHICLE HAS BEEN NOTHING BUT PROBLEMS AND IT HAS BEEN IN THE SHOP SINCE JUNE. '07 UNTIL JAN. '08 FOR A COOLANT LEAK THAT LEAD TO ENTIRE ENGINE CHANGE. THE KEYLESS ENTRY STOPPED UNLOCKING THE DOORS BEHIND THE PASSANGER SEAT. MY BACK WINDOW REGULATORS ARE BROKEN AND I CANNO…
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MY 2004 HSE FREELANDER WITH ONLY 35,000 MILES ON IT, THIS VEHICLE HAS BEEN NOTHING BUT PROBLEMS AND IT HAS BEEN IN THE SHOP SINCE JUNE. '07 UNTIL JAN. '08 FOR A COOLANT LEAK THAT LEAD TO ENTIRE ENGINE CHANGE. THE KEYLESS ENTRY STOPPED UNLOCKING THE DOORS BEHIND THE PASSANGER SEAT. MY BACK WINDOW REGULATORS ARE BROKEN AND I CANNOT CLOSE THIS WINDOW. LAND ROVER NEEDS TO FOCUS MORE ON QUALITY.
NHTSA ODI #10232555
Mileage unknown · Apr 20, 2008
Engine And Engine Cooling
SINCE WARRANTY EXPIRATION IN AUG. '07 MY 2004 HSE FREELANDER WITH ONLY 50,000 MILES ON IT HAS BEEN IN THE SHOP SINCE NOV. '07 UNTIL FEB. '08 FOR A COOLANT LEAK THAT LEAD TO ENTIRE ENGINE CHANGE. LUCKY I BOUGHT THE EXTENDED WARRANTY. MY WINDOW REGULATORS HAS BEEN REPLACED NUMEROUS TIMES SINCE I HAVE OWNED THE VEHICLE. NOW I'M H…
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SINCE WARRANTY EXPIRATION IN AUG. '07 MY 2004 HSE FREELANDER WITH ONLY 50,000 MILES ON IT HAS BEEN IN THE SHOP SINCE NOV. '07 UNTIL FEB. '08 FOR A COOLANT LEAK THAT LEAD TO ENTIRE ENGINE CHANGE. LUCKY I BOUGHT THE EXTENDED WARRANTY. MY WINDOW REGULATORS HAS BEEN REPLACED NUMEROUS TIMES SINCE I HAVE OWNED THE VEHICLE. NOW I'M HAVE MORE PROBLEM WITH IT AND I'M GETTING VERY DISGUSTED WITH THIS VEHICLE. LAND ROVER NEEDS TO FOCUS MORE ON QUALITY VICE QUANTITY OF VEHICLES. I HIGHLY RECOMMEND A QUALITY ASSURANCE DIVISION TO RECOMMEND QUALITY AND DURABLE COMPONENTS FOR THEIR VEHICLES INSTEAD OF BEING CHEAP AND USING THE NAME OF LAND ROVER AS A SHIELD FOR THEIR SHADY BUSINESS PRACTICES..... I BOUGHT THIS VEHICLE ON THE BASIS OF ITS DURABILITY.... I GUESS LAND ROVER DOES MEAN NOTHING..... I SHOULD'VE DONE BETTER HOMEWORK. *TR
NHTSA ODI #10225192
55,000 miles · Mar 10, 2008
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE VEHICLE FAILED TO START AND WAS TOWED TO THE DEALER. THE DEALER STATED THAT THERE WAS ENGINE FAILURE DUE TO A MANUFACTURER DEFECT THAT CREATED A HOLE THROUGH THE ENGINE. AFTER THE REPAIR WAS MADE, THE TRANSMISSION FAILED AND THE VEHICLE WILL NOT MOVE. THE CURRENT AND FAILUR…
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TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE VEHICLE FAILED TO START AND WAS TOWED TO THE DEALER. THE DEALER STATED THAT THERE WAS ENGINE FAILURE DUE TO A MANUFACTURER DEFECT THAT CREATED A HOLE THROUGH THE ENGINE. AFTER THE REPAIR WAS MADE, THE TRANSMISSION FAILED AND THE VEHICLE WILL NOT MOVE. THE CURRENT AND FAILURE MILEAGES WERE 55,000. UPDATED
NHTSA ODI #10220535
72,000 miles · Dec 5, 2007
Engine And Engine Cooling
JUST A FEW DAYS BEFORE MY SCHEDULED 72000 REVISION, THE TEMPERATURE GAUGE WAS ACTING UP. THE LOCAL DEALER SUPPOSEDLY FIXED THE PROBLEM BY REPLACING THE THERMOSTAT FOR $2500. 10 DAYS LATER SAME PROBLEM, NOW DEALER WANTS $4200 JUST TO OPEN GASKETS AND PERHAPS ENGINE MAY NEED TO BE REPLACED FOR $15000. THAT IS MORE THE THE VALUE OF…
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JUST A FEW DAYS BEFORE MY SCHEDULED 72000 REVISION, THE TEMPERATURE GAUGE WAS ACTING UP. THE LOCAL DEALER SUPPOSEDLY FIXED THE PROBLEM BY REPLACING THE THERMOSTAT FOR $2500. 10 DAYS LATER SAME PROBLEM, NOW DEALER WANTS $4200 JUST TO OPEN GASKETS AND PERHAPS ENGINE MAY NEED TO BE REPLACED FOR $15000. THAT IS MORE THE THE VALUE OF THE CAR. THEN I FIND DOZENS OF PEOPLE WITH THE EXACT PROBLEM WITH THE EXACT CAR ON EDMUNDS CARSPACE. *TR
NHTSA ODI #10210941
Mileage unknown · Oct 22, 2007
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
JUNE 31 DRIVING 30 MILES, THE VEHICLE MADE SOUNDS AS THOUGH GEARS WERE SHIFTING, & CHECK ENGINE LIGHTS, TC LIGHT, & TRACK CONTROL LIGHTS CAME ON, & VEHICLE LOST MAJOR POWER, RESULTING TO A DRAG IN TRANSMISSION ALLOWING TO DRIVE ABOUT 2-5 MILES. JUL 1 VEHICLE TAKEN TO CARMAX SERVICE (CM), OF WHICH BOTH LIGHTS HAD GONE OFF. I WAS …
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JUNE 31 DRIVING 30 MILES, THE VEHICLE MADE SOUNDS AS THOUGH GEARS WERE SHIFTING, & CHECK ENGINE LIGHTS, TC LIGHT, & TRACK CONTROL LIGHTS CAME ON, & VEHICLE LOST MAJOR POWER, RESULTING TO A DRAG IN TRANSMISSION ALLOWING TO DRIVE ABOUT 2-5 MILES. JUL 1 VEHICLE TAKEN TO CARMAX SERVICE (CM), OF WHICH BOTH LIGHTS HAD GONE OFF. I WAS ADVISED THAT THE VEHICLE WAS STILL UNDER MANUFACTURER?S WARRANTY, & CM WOULD HAVE IT TOWED ASAP. JULY 5 CM SR ADVISED ME THAT THEY DETERMINED NO PROBLEMS, & THE ISSUE I EXPERIENCED WAS MOST LIKELY CAUSED BY A LOOSE GAS CAP. JULY 19 UPON MY TRAVEL, I EXPERIENCED NO ENGINE TROUBLE, BUT MY BACK PASSENGER WINDOW WOULDN'T ROLL UP. JULY 23 VEHICLE TAKEN TO CM; THEY SENT THE VEHICLE TO LR TO HAVE THE BACK WINDOW MOTOR REPLACED. I DIDN'T BOTHER WITH ADVISING OF THE EVERY SO OFTEN ENGINE PROBLEMS, BECAUSE I ASSUMED IT WAS THE GAS CAP. JULY 25 I REFUSED TO TAKE POSSESSION DUE TO A VERY LOUD CLICKING SOUND COMING FROM THE ENGINE. IT WAS SENT BACK TO LR. ON JULY 26, CM SR ADVISE ME THAT LR SAYS THE CLICKING SOUND IS ONE OF THE CHARACTERISTICS IN A LR; HOWEVER THE CLICKING IS A LITTLE LOUDER THAN USUAL, & THEY WOULD ORDER A FEW PARTS TO QUIET THE CLICKING SOUND DOWN. EARLY AUG WHILE DRIVING DOWN PEACHTREE ST IN ATLANTA, GA WITH AMPLE TRAFFIC, IN RAIN, THUNDER, & LIGHTENING, 40 MILES, VEHICLE ENGINE GAVE OUT AGAIN, WITH ALL LIGHTS COMING ON, & NO POWER. OCTOBER 20 DRIVING I75-S, IT HAPPENED AGAIN. IT LOST POWER WHILE DRIVING 60+ MILES, AS THE LANE CURVED. TURNING INTO A SERVICE STATION, IT LOST POWER AGAIN. OCT 22 VEHICLE IS CURRENTLY AT THE LR, WHILE INCURRING A RENTAL CAR COST, I AM UNCERTAIN AS TO WHAT THE TEMPORARY FIX WILL BE. I WANT OUT! I WILL BE CONTACTING CM TO INQUIRE ABOUT A BUY BACK, OF WHICH THE LR SERVICE ADVISOR INFORMED ME OF. *JB
NHTSA ODI #10206539
67,000 miles · Aug 13, 2007
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE CONTACT STATED THAT THE SERVICE ENGINE LIGHT ILLUMINATED WHILE DRIVING. SHE CALLED THE DEALER SO THEY COULD PICK UP THE VEHICLE. WHEN SHE DROVE AROUND A FEW TIMES, SHE FELT A LOSS OF POWER IN THE VEHICLE. THE DEALER TOWED IT AND THEY STATED THAT THE HEAD GASKET CAP FLEW O…
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TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE CONTACT STATED THAT THE SERVICE ENGINE LIGHT ILLUMINATED WHILE DRIVING. SHE CALLED THE DEALER SO THEY COULD PICK UP THE VEHICLE. WHEN SHE DROVE AROUND A FEW TIMES, SHE FELT A LOSS OF POWER IN THE VEHICLE. THE DEALER TOWED IT AND THEY STATED THAT THE HEAD GASKET CAP FLEW OFF. THE CONTACT NOTIFIED LANDROVER AND THEY STATED THAT THERE WERE NO RECALLS AND COULD DO NOTHING TO HELP. THE SPEED WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 67,000.
NHTSA ODI #10199438
54,466 miles · Jan 3, 2007
Engine And Engine Cooling
I PURCHASED A NEW 2004 FREELANDER IN FEBRUARY 2004. I HAVE SERVICED MY VEHICLE AT THE REQUIRED INTERVALS WITH LAND ROVER. AT 48,500 MILES, MY TRUCK STARTED TO OVERHEAT. I TOOK IT TO MY LOCAL MECHANIC WHO LOOKED IT OVER AND WAS PUZZLED. HE COULDN'T SEE WHERE THE COOLANT HAD GONE AND SUGGESTED I BRING THE CAR TO MY LOCAL LAND R…
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I PURCHASED A NEW 2004 FREELANDER IN FEBRUARY 2004. I HAVE SERVICED MY VEHICLE AT THE REQUIRED INTERVALS WITH LAND ROVER. AT 48,500 MILES, MY TRUCK STARTED TO OVERHEAT. I TOOK IT TO MY LOCAL MECHANIC WHO LOOKED IT OVER AND WAS PUZZLED. HE COULDN'T SEE WHERE THE COOLANT HAD GONE AND SUGGESTED I BRING THE CAR TO MY LOCAL LAND ROVER DEALER IN NEW ROCHELLE. I HAD THE CAR TOWED TO LAND ROVER AND THE TECHNICIANS THERE FIXED THE SO-CALLED PROBLEM. THE TECHNICIANS INFORMED ME THAT A CRACKED RESERVOIR AND A MALFUNCTIONING FAN WERE FOUND. 5,000 MILES LATER (NOW THAT THE WARRANTY HAD EXPIRED) THE CAR BEGINS TO OVERHEAT. I WENT AHEAD AND HAD THE THERMOSTAT REPLACED BY MY LOCAL MECHANIC WITH A LAND ROVER THERMOSTAT (WHERE WAS I TO TOW MY CAR AT 9 PM?) , 2 WEEKS LATER IT OVERHEATED AGAIN. I TOOK IT THE DEALERSHIP ONCE AGAIN. THEY TOLD ME THAT COOLANT HAD LEAKED INTO THE ENGINE AND THAT I NEEDED A NEW ENGINE. 6,800 DOLLARS. A 3 YEAR OLD CAR NEEDS A NEW ENGINE? I'VE BEEN NOTIFIED BY LAND ROVER NORTH AMERICA THAT THEY WILL NOT COMPENSATE ANY OF THE MONEY BECAUSE THE CAR IS OUT OF WARRANTY. THIS IS NOT THE FIRST TIME THIS HAS HAPPENED WITH THE FREELANDER. A BUSINESS ASSOCIATE OF MINE LEASED A 2003 FREELANDER FROM LAND ROVER PARAMUS AND AT 48,000 MILES THE SAME EXACT THING HAPPENED. THERE'S AN APPARENT PROBLEM WITH THE HEAD GASKET WITH THE FREELANDER. IT'S ALL OVER THE WEB ! EVERY FREELANDER SUFFERS FROM THE SAME PROBLEM. I BELIEVE I SHOULD NOT BE HELD RESPONSIBLE FOR A DEFECTIVE ENGINE AND THAT THE MANUFACTURER SHOULD BE TOTALLY RESPONSIBLE. I WOULD APPRECIATE ANY ASSISTANCE CONCERNING THIS MATTER. IT'S COSTING ME TIME AT WORK, AND PLENTY IN RENTAL CAR FEES. *NM
NHTSA ODI #10177667
29,000 miles · Oct 14, 2006
Engine And Engine Cooling
04 LAND ROVER FREELANDER COOLING SYSTEM ENGINE OVERHEAT @ 29,000 MILES WITH COOLANT LEAKING . THEY SAID BECAUSE OF THERMOSTAT MALFUNCTION. I JUST NOTICED THAT I HAVE TO PUT COOLANT EVERY 600 MILES BECAUSE IT IS TOTALLY EMPTY AND THERE ARE SOME HAIRLINE CRACKS ON THE RESERVE. NOW I BRING IT BACK TO DEALER TO CHECK IT. *NM
NHTSA ODI #10170844
2,000 miles · Aug 16, 2005
Electrical SystemEngine And Engine CoolingPower Train
IN MID-OCTOBER 2004, I BOUGHT A NEW LAND ROVER FREELANDER FROM THE JIM COLEMAN OF FREDERICK, MD DEALERSHIP. THE VEHICLE HAS HAD MASSIVE ELECTRICAL ISSUES. SINCE NOVEMBER OF '04, THE "HILL DESCENT" LIGHT (THE LR MANUAL SUGGESTS THIS MEANS A MAJOR PROBLEM), SRS (AIRBAG) AND THE CHECK ENGINE LIGHT COME ON SEVERAL TIMES. CAR HAS LE…
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IN MID-OCTOBER 2004, I BOUGHT A NEW LAND ROVER FREELANDER FROM THE JIM COLEMAN OF FREDERICK, MD DEALERSHIP. THE VEHICLE HAS HAD MASSIVE ELECTRICAL ISSUES. SINCE NOVEMBER OF '04, THE "HILL DESCENT" LIGHT (THE LR MANUAL SUGGESTS THIS MEANS A MAJOR PROBLEM), SRS (AIRBAG) AND THE CHECK ENGINE LIGHT COME ON SEVERAL TIMES. CAR HAS LEFT ME STRANDED TWICE BEFORE 2 MONTHS OLD. WHEN WE WENT TO GET THE CAR FOR PICK UP, THE CAR WAS DEAD. OTHER RECURRING PROBLEMS INCLUDE: NOT ACCELERATING PROPERLY FOR HIGHWAY ENTRY/INTERSECTIONS/LEFT TURNS. SLUGGISH, HESITANT, LUNGING FORWARD, VERY SLOW PICK UP. A NAUSEATING BURNING SMELL CONTINUES TO COME THROUGH THE VENTS INTO THE CAR AND SURROUNDS THE HOOD AREA WHEN VEHICLE IS RUNNING OR SHORTLY AFTER TURN OFF. BRAKES ARE SHUDDERING AND BRAKE PEDAL PUSHES BACK ON MY FOOT WHEN STOPPING FAST. I PARKED AND TURNED OFF VEHICLE. CAME BACK TO VEHICLE AN HOUR LATER WITH THE AC FANS BLOWING ON HIGH. CAR WAS OFF. NO KEY IN IGNITION. MECHANIC AND I WITNESSED THE REAR GATE WINDOW DROP WITHOUT THE CAR BEING ON AND THE KEY OUT OF THE IGNITION. THIS HAPPENS REGULARLY. AIR CONDITIONER SPITS THROUGH VENTS. WATER POURING OUT VENTS WHEN GOING AROUND CURVES. SIGNIFICANT AMOUNT OF AC-RELATED WATER ON FLOOR. A/C BROKE COMPLETELY. NO COLD AIR, ONLY FANS. A/C LIGHT WOULD NOT COME ON. AIR WOULD COME OUT, ONLY HOT AIR. FANS STOPPED WORKING. FRONT AND REAR WINDOWS COMPLETELY FOGGED UP ON TRIP TO MISSISSIPPI. HAD TO USE TOWELS TO WIPE WINDOWS DOWN. DRASTICALLY CUT VISIBILITY AS WINDOWS FOGGED UP. FORCED TO LEAVE WINDOWS DOWN IN THUNDER STORMS. DRIVERS SIDE WIND SHIELD WIPER IS DRAGGING AT THE BOTTOM CREATING A SMEARED EFFECT. *NM
NHTSA ODI #10133021
Mileage unknown · Nov 4, 2004
Engine And Engine Cooling
2002, LAND ROVER, FREELANDER, LEAKS MOTOR OIL THROUGH THE REAR MAIN ENGINE SEAL, COATING THE ENTIRE UNDERSIDE OF THE VEHICLE. WHEN VEHICLE IS IN USE THE HEATED OIL EMITS A STRONG SMELL OF BURNING MOTOR OIL FROM THE EXHAUST SYSTEM HEAT. THE DEFECT WAS BLATANTLY IGNORED DURING MAINTENANCE AT DEALERSHIP OCTOBER 4, 2004.*AK
NHTSA ODI #10098291
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN