628 distinct owner reports with an electrical-system component in this snapshot.
Includes the electrical-system component and its detailed subcategories. Related recalls and investigations must also name this component; they are not linked by narrative keyword alone.
Reports by model year
Recall and investigation columns show each year’s full history. A report naming several years can appear in more than one row.
When problems were reported
Mileage at the reported incident
244 reports with mileage · 384 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What owners actually said
628 reportsElectrical SystemExterior Lighting
HEADLIGHTS RANDOMLY SHORT OUT. A FEW MONTHS AFTER I GOT THE CAR. I BROUGHT THE CAR BACK TO DEALERSHIP 3 TIMES BEFORE THE HEADLIGHTS WOULD STAY ON. THINGS WERE OK FOR A WHILE BUT ON 02/06/04 HEADLIGHTS SHORTED OUT AGAIN. 02/07/04 HEADLIGHTS WERE BACK ON. 02/09/04 HEADLIGHTS OUT. BROUGHT CAR IN TO BE SERVICED, AND CAR WAS F…
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HEADLIGHTS RANDOMLY SHORT OUT. A FEW MONTHS AFTER I GOT THE CAR. I BROUGHT THE CAR BACK TO DEALERSHIP 3 TIMES BEFORE THE HEADLIGHTS WOULD STAY ON. THINGS WERE OK FOR A WHILE BUT ON 02/06/04 HEADLIGHTS SHORTED OUT AGAIN. 02/07/04 HEADLIGHTS WERE BACK ON. 02/09/04 HEADLIGHTS OUT. BROUGHT CAR IN TO BE SERVICED, AND CAR WAS FIXED. 02/12/04 HEADLIGHTS OUT AGAIN. BROUGHT CAR TO DEALERSHIP 02/13/04. ON 02/14/04 CAR WAS FIXED. HEADLIGHTS STAY ON. VERY HAPPY...AT LEAST FOR A WEEK. 02/21/04 HEADLIGHTS OUT. AM AFRAID OF CAR.*AK
NHTSA ODI #10058773
Electrical System
EMAIL REGARDING RECENT COMPLAINT SUBMITTED INVOLVING 1999 KIA SPORTAGE ODI# 10023549.*MR THE VEHICLE PREVIOUSLY HAD A RECALL PERFORMED REGARDING THE WIRING HARNESS, NOW THE VEHICLE IS STALLING AND SURGING. THE CONSUMER CAN NOT AFFORD A NEW CAR SO HE WANTS THE VEHICLE HE HAS TO BE SAFE TO DRIVE. *CB *JB
NHTSA ODI #10053902
Electrical SystemEngine And Engine Cooling
ENGINE LIGHT/FAN RELAY AR SHOOK UPON BEING TURNED ON TWO SEPARATE OCCASSIONS PRIOR TO ENGING LIGHT COMING ON. CAR TAKEN IN FOR REPAIRS SCAN SHOWED RANDOM CYLINDER MISFIRE #301 & #1. FOUND WATER AND CORROSION ON PLUGS AND WIRE ARCING. INGINITION WIRES AND SPARK PLUGS REPLACED. CAR RETURNED A DAY AND HALF AFTER TAKEN IN FOR SERV…
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ENGINE LIGHT/FAN RELAY AR SHOOK UPON BEING TURNED ON TWO SEPARATE OCCASSIONS PRIOR TO ENGING LIGHT COMING ON. CAR TAKEN IN FOR REPAIRS SCAN SHOWED RANDOM CYLINDER MISFIRE #301 & #1. FOUND WATER AND CORROSION ON PLUGS AND WIRE ARCING. INGINITION WIRES AND SPARK PLUGS REPLACED. CAR RETURNED A DAY AND HALF AFTER TAKEN IN FOR SERVICE ALTHOUGH I HAD BEEN TOLD THAT IT WOULD NOT BE AVAILABLE TO ME FOR ANOTHER 2 DAYS WHEREAS I COMPLAINED AND AFTER A MOMENT OF BEING PUT ON HOLD WAS TOLD CAR WAS REPAIRED AND I COULD COME PICK IT UP. AFTER I PICKED UP CAR NOTICED HEAT IN CAR WAS NOT OPERATING ALTHOUGH OPERATIONAL WHEN CAR TAKEN IN FOR SERVICE. RETURNED CAR TO DEALER TO REPAIR HEATING SYSTEM. DEALER FOUND FAN RELAY BURNT. LEFT CAR AT DEALER ENTIRE DAY, PROBLEM NOT REPAIRED. PICKED UP VEHICLE W/O REPAIR BEING DONE. THEN NOTED ALL POWER WINDOWS NOT OPERATIONAL. CALLED DEALER AND CORPORATE HEADQUATERS TO COMPLAIN OF ISSUES AND NEED FOR PROPER WORKING VEHICLE. SINCE THEN REPEATED CALLS TO DEALER HAVE NOT PROVIDED POSITIVE RESULTS. DEALER HAS REPEATEDLY STATED THAT PART WAS SCHEDULED TO ARRIVE WHEN IN FACT WRONG PART WAS REPEATEDLY BEING ORDERED INCORRECTLY AS STATED BY CORPORATE HOUSE. CORPORATE HOUSE IMPLORED UPON DEALER TO LOCATE LOANER VEHICLE UNTIL ISSUE RESOLVED. NO LOANER VEHICLE HAS BEEN RECEIVED BY ME AS OF YET. CAR STILL HAS NO HEAT OR OPERATIONAL WINDOWS. PURCHASING A PORTABLE CAR HEATER DUE TO THE FACT THAT IT IS WINTER AND THE TEMPERTURE HAS FALLEN DRAMATICALLYAND IS GOING TO DROP EVEN FURTHER. NOT HAVING OPERATIONAL WINDOW INCONVENIECE SINCE I MUST PAY A TOLL EVERYDAY AND MUST OPEN MY DOOR IN ORDER TO PAY TOLL OPERATOR.*AK
NHTSA ODI #10052597
Air BagsElectrical SystemPower Train
VEHICLE HAD FOUR RECALLS AND AIRBAG LIGHT KEPT FLASHING. RECALLS WERE ON BRAKE HOSES, FRONT BUCKLE ASSEMBLY, ELECTRICAL WIRING AND MISSING LABEL. *LA WHILE DRIVING THE VEHICLE AIR BAG LIGHT BEGAN TO FLASH. THE VEHICLE WAS TAKEN TO THE DEALER AND THE TECHNICIAN INDICATED THAT THE AIR BAG MODULE HAD FAILED. WHILE DRIVING T…
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VEHICLE HAD FOUR RECALLS AND AIRBAG LIGHT KEPT FLASHING. RECALLS WERE ON BRAKE HOSES, FRONT BUCKLE ASSEMBLY, ELECTRICAL WIRING AND MISSING LABEL. *LA WHILE DRIVING THE VEHICLE AIR BAG LIGHT BEGAN TO FLASH. THE VEHICLE WAS TAKEN TO THE DEALER AND THE TECHNICIAN INDICATED THAT THE AIR BAG MODULE HAD FAILED. WHILE DRIVING THE VEHICLE'S CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TOT HE DEALER WHO INDICATED THAT THE COILS WERE CRACKED. TRANSMISSION LINE WAS LEAKING. *NM
NHTSA ODI #10051718
Electrical System
VEHICLE STALLED INTERMITTENTLY WHILE DRIVING. VEHICLE WAS TAKEN TO THE DEALER, AND THEY FOUND THAT THE HARNESS WHICH HELD THE ALTERNATOR WAS MELTED. *AK
NHTSA ODI #10046687
Electrical System
VEHICLE HAS BEEN TO THE DEALER FOR SEVERAL PROBLEMS, SOME OF WHICH WAS COVERED UNDER THE WARRANTY. BUT I THINK THAT A CAR THAT I GOT IN 2000 SHOULD NOT GIVE ME SUCH MAJOR PROBLEMS. NOW, I WAS DRIVING IT AND THE LIGHTS STARTED TO FLASH, HORN STARTED TO BLOW, WINDSHIELD WIPERS CAME ON BY THEMSELVES IN A FRENZY AND THEN THE WHOLE C…
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VEHICLE HAS BEEN TO THE DEALER FOR SEVERAL PROBLEMS, SOME OF WHICH WAS COVERED UNDER THE WARRANTY. BUT I THINK THAT A CAR THAT I GOT IN 2000 SHOULD NOT GIVE ME SUCH MAJOR PROBLEMS. NOW, I WAS DRIVING IT AND THE LIGHTS STARTED TO FLASH, HORN STARTED TO BLOW, WINDSHIELD WIPERS CAME ON BY THEMSELVES IN A FRENZY AND THEN THE WHOLE CAR SHUT OFF. WHEN I LIFTED UP THE HOOD, SOMETHING SMELLED TO BE BURNING, I BELIEVE THE WIRING IS BAD AND IT SHORTED OUT THE WHOLE CAR. THE MECHANIC SAID NO OFFENSE BUT KIA IS NOT A VERY GOOD BUILD CAR AT ALL. IT HAS TOO MANY PROBLEMS. *KK
NHTSA ODI #10041025
Electrical SystemEngine And Engine CoolingExterior Lighting
ELECTRICAL SYSTEM FAILED AND CAUSED SEVERAL COMPONENTS TO MALFUNCTION. THE HAZARD WARNING SIGNAL LIGHT ENGAGED BY ITSELF, WHICH CAUSED A REAR END COLLISION AND DRAINED THE BATTERY. ALSO, ENGINE LIGHT CONTINUOUSLY ILLUMINATED. THE CAUSE OF THE FAILURE WAS UNDETERMINED BECAUSE THE DEALERSHIP WAS UNABLE TO DUPLICATE THE PROBLEM.*…
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ELECTRICAL SYSTEM FAILED AND CAUSED SEVERAL COMPONENTS TO MALFUNCTION. THE HAZARD WARNING SIGNAL LIGHT ENGAGED BY ITSELF, WHICH CAUSED A REAR END COLLISION AND DRAINED THE BATTERY. ALSO, ENGINE LIGHT CONTINUOUSLY ILLUMINATED. THE CAUSE OF THE FAILURE WAS UNDETERMINED BECAUSE THE DEALERSHIP WAS UNABLE TO DUPLICATE THE PROBLEM.*AK
NHTSA ODI #10041951
Electrical System
ECM NOT OPERABLE (CHECK ENGINE LIGHT REOCCURRING AFTER SERVICE VISITS) GOING ON 8 VISIS TO THE DEALERSHIP FOR CHECK ENGINE LIGHT. 2 MISDIAGNOSIS , GAS CAP NOT TIGHT ENOUGH, FUEL CANISTER VALVE. PURCHASED USED 2 MONTHS AGO, PROBLEM OCCURRED 1 MONTH AFTER OWNERSHIP. HAVE WARRANTY WITH DEDUCTIBLE. HAVE RESEARCHED MAKE AND MODEL HIS…
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ECM NOT OPERABLE (CHECK ENGINE LIGHT REOCCURRING AFTER SERVICE VISITS) GOING ON 8 VISIS TO THE DEALERSHIP FOR CHECK ENGINE LIGHT. 2 MISDIAGNOSIS , GAS CAP NOT TIGHT ENOUGH, FUEL CANISTER VALVE. PURCHASED USED 2 MONTHS AGO, PROBLEM OCCURRED 1 MONTH AFTER OWNERSHIP. HAVE WARRANTY WITH DEDUCTIBLE. HAVE RESEARCHED MAKE AND MODEL HISTORY AND FEAR THAT SAFETY IS A FACTOR. FIRST TIME OWNER OF A 4WD AND FEEL THAT WHAT I THOUGHT WAS ROUGH TRAVEL EXPECTED FROM A 4WD IS SOMETHING IN THE BRAKING SYSTEM, WHICH SEEMS TO BE COMMON FOR THIS VEHICLE IN MY RESEARCH. HAVE ASKED FOR MY MONEY BACK , DOWN PMT $2000 AND TRADE IN OF $200, AS MY EXPERIENCE WITH THE DEALERSHIP HAS BEEN MORE THAN UNPLEASANT. I RECIEVED "A SLAP IN THE FACE" OFFER WHICH WOULD HAVE COST ME $ 5000 A PENALTY FOR PURCHASING A VEHICLE ONLY 2 MONTHS PREVIOUS. WAS NOT AN AS IS SALE, AND I DID PURCHASE AN EXTENDED WARRANTY WITH DEDUCTIBLE. IN MY BOOK THIS TYPE OF BUSINESS PRACTICE SHOULD BE OUTLAWED.*AK
NHTSA ODI #10038676
Electrical SystemService Brakes, HydraulicStructure
CONSUMER STATES THAT SINCE BUYING THE VEHICLE IN JANUARY OF 2003 ROTORS HAVE BEEN REPLACED TWICE IN THAT TIME. THE FAULTY ROTORS CAUSED VIBRATION WHILE BRAKING. THE ROTORS WERE REPLACED ONCE AT 5699 MILES AND AGAIN AT 8694 MILES. WHEN THE ENGINE WAS STARTED ALL THE DOORS LOCKED, BUT WHEN IT WAS DAMP OUTSIDE THE LOCKS WORKED I…
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CONSUMER STATES THAT SINCE BUYING THE VEHICLE IN JANUARY OF 2003 ROTORS HAVE BEEN REPLACED TWICE IN THAT TIME. THE FAULTY ROTORS CAUSED VIBRATION WHILE BRAKING. THE ROTORS WERE REPLACED ONCE AT 5699 MILES AND AGAIN AT 8694 MILES. WHEN THE ENGINE WAS STARTED ALL THE DOORS LOCKED, BUT WHEN IT WAS DAMP OUTSIDE THE LOCKS WORKED INTERMITTENTLY. THE DRIVER'S SIDE WIPER WASHER WAS NOT WORKING AS WELL AS THE PASSENGER SIDE. THE DEALER READJUSTED IT. THERE WAS A RATTLING IN THE DASH ON THE DRIVERS SIDE BELOW THE AIR VENT. *AK *PH *NLM
NHTSA ODI #10032179
Electrical SystemFire
VEHICLE EXPERIENCED AN ELECTRICAL SYSTEM FAILURE, AND CAUGHT ON FIRE. VEHICLE WAS TOTALED. A RECALL WAS ISSUED, BUT THE VEHICLE NOT INCLUDED DUE TO VIN. *AK THE VEHICLE WAS ENGULFED ON THE PASSENGER SIDE IN FLAMES. THE VEHICLE WAS PARKED THE WHOLE TIME PRIOR TO THE FIRE. THE FIR DEPARTMENT DEEMED IT WAS AN ELECTRICAL PR…
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VEHICLE EXPERIENCED AN ELECTRICAL SYSTEM FAILURE, AND CAUGHT ON FIRE. VEHICLE WAS TOTALED. A RECALL WAS ISSUED, BUT THE VEHICLE NOT INCLUDED DUE TO VIN. *AK THE VEHICLE WAS ENGULFED ON THE PASSENGER SIDE IN FLAMES. THE VEHICLE WAS PARKED THE WHOLE TIME PRIOR TO THE FIRE. THE FIR DEPARTMENT DEEMED IT WAS AN ELECTRICAL PROBLEM AND HAD BECOME A TOTAL LOSS. (RECALL #00V205000) *SCC
NHTSA ODI #10024255
Related Official recalls
8Jan 26, 2026
Kia America, Inc. (Kia) is recalling certain 2025 Kia K4, 2025-2026 Sorento, Sorento Hybrid, Sorento Plug-In Hybrid Electric (PHEV), 2026 Sportage, Sportage Hybrid, Sportage PHEV, K5, EV9, Carnival, and Carnival Hybrid vehicles. Due to a software error, the instrument panel display may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 101, "Controls and Displays" and 138, "Tire Pressure Monitoring System."
Consequence & remedy
Consequence: An instrument panel display that fails to show critical safety information, such as the speedometer, tire pressure, or warning lights, increases the risk of a crash.
Remedy: The instrument panel display software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters are expected to be mailed March 26, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC361. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov on February 9, 2026.
Dec 17, 2025
Kia America, Inc. (Kia) is recalling certain 2023-2025 Sportage Plug-In Hybrid Electric (PHEV) and 2024-2025 Sportage vehicles equipped with a 4.2" screen and a Genuine Kia tow hitch harness accessory. Due to a software error, the instrument panel screen may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Controls and Displays."
Consequence & remedy
Consequence: An instrument panel screen that fails to display critical safety information, such as the speedometer or warning lights, can increase the risk of a crash.
Remedy: Dealers will replace the tow hitch harness control module, free of charge. Owner notification letters were mailed February 13, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC359. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 31, 2025.
Additional source detail variants (2)
Trailer Hitches
Kia America, Inc. (Kia) is recalling certain 2023-2025 Sportage Plug-In Hybrid Electric (PHEV) and 2024-2025 Sportage vehicles equipped with a 4.2" screen and a Genuine Kia tow hitch harness accessory. Due to a software error, the instrument panel screen may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Controls and Displays."
Consequence: An instrument panel screen that fails to display critical safety information, such as the speedometer or warning lights, can increase the risk of a crash.
Remedy: Dealers will replace the tow hitch harness control module, free of charge. Owner notification letters were mailed February 13, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC359. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 31, 2025.
Electrical System: Instrument Cluster/panel
Kia America, Inc. (Kia) is recalling certain 2023-2025 Sportage Plug-In Hybrid Electric (PHEV) and 2024-2025 Sportage vehicles equipped with a 4.2" screen and a Genuine Kia tow hitch harness accessory. Due to a software error, the instrument panel screen may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Controls and Displays."
Consequence: An instrument panel screen that fails to display critical safety information, such as the speedometer or warning lights, can increase the risk of a crash.
Remedy: Dealers will replace the tow hitch harness control module, free of charge. Owner notification letters were mailed February 13, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC359. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 31, 2025.
Apr 26, 2023
Kia America, Inc. (Kia) is recalling certain 2023 Sportage, Sportage Hybrid, Sportage Plug-in Hybrid, Niro Hybrid, Niro Plug-in Hybrid, Soul, and Telluride vehicles equipped with a digital instrument cluster containing a 4.2" LCD screen. The instrument cluster may fail to display any information when the vehicle is started. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 101, "Control and Displays," and 138, "Tire Pressure Monitoring Systems."
Consequence & remedy
Consequence: A blank instrument cluster display will not show critical information, such as tire pressure, warning messages, and warning lights, increasing the risk of a crash.
Remedy: Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed May 26, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC270.
Aug 29, 2022
Kia America, Inc. (Kia) is recalling certain 2023 Sportage vehicles. The alternator battery positive terminal nut may loosen, which can result in an engine stall or an electrical surge.
Consequence & remedy
Consequence: An engine stall increases the risk of a crash, and an electrical surge increases the risk of a fire.
Remedy: Dealers will inspect and tighten the alternator battery positive terminal nut, as necessary, free of charge. Owner notification letters were mailed September 23, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC248.
Nov 30, 2016
Kia Motors America (Kia) is recalling certain model year 2016-2017 Sorento vehicles manufactured October 27, 2014, to August 25, 2016, and 2017 Sportage vehicles manufactured December 10, 2015, to August 26, 2016. The affected vehicles are equipped with an accessory trailer hitch wiring harness that, due to a malfunction of the tow hitch module, may result in the trailer brake lights being constantly illuminated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence & remedy
Consequence: If the trailer brake lights stay illuminated while being used, other drivers may be confused, increasing the risk of a crash.
Remedy: Kia will notify owners, and dealers will replace the trailer tow hitch harness, free of charge. The recall began January 18, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC142.
Additional source detail variants (2)
Trailer Hitches
Kia Motors America (Kia) is recalling certain model year 2016-2017 Sorento vehicles manufactured October 27, 2014, to August 25, 2016, and 2017 Sportage vehicles manufactured December 10, 2015, to August 26, 2016. The affected vehicles are equipped with an accessory trailer hitch wiring harness that, due to a malfunction of the tow hitch module, may result in the trailer brake lights being constantly illuminated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the trailer brake lights stay illuminated while being used, other drivers may be confused, increasing the risk of a crash.
Remedy: Kia will notify owners, and dealers will replace the trailer tow hitch harness, free of charge. The recall began January 18, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC142.
Electrical System
Kia Motors America (Kia) is recalling certain model year 2016-2017 Sorento vehicles manufactured October 27, 2014, to August 25, 2016, and 2017 Sportage vehicles manufactured December 10, 2015, to August 26, 2016. The affected vehicles are equipped with an accessory trailer hitch wiring harness that, due to a malfunction of the tow hitch module, may result in the trailer brake lights being constantly illuminated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the trailer brake lights stay illuminated while being used, other drivers may be confused, increasing the risk of a crash.
Remedy: Kia will notify owners, and dealers will replace the trailer tow hitch harness, free of charge. The recall began January 18, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC142.
Nov 10, 2016
Kia Motors America (Kia) is recalling certain model year 2008-2009 Kia Sportage vehicles manufactured August 9, 2007, to May 13, 2009. The wire harness cover on the Hydraulic Electronic Control Unit (HECU) may be improperly sealed allowing water to get onto the HECU circuit board. If the water is contaminated with salt, such as could occur from melted snow, the wire harness connector pins may corrode and the circuit board may short circuit.
Consequence & remedy
Consequence: If the HECU short circuits, there is an increased risk of an engine compartment fire.
Remedy: Kia will notify owners, and dealers will inspect the connector pins for corrosion, if no corrosion is found, the connector cover will be replaced. If corrosion is present, the dealer will replace the HECU assembly and the connector cover, free of charge. The recall began on November 28, 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC138.
Jul 27, 2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLE. THESE VEHICLES WERE DISTRIBUTED WITH OWNERS MANUALS WITH AN INCORRECT JUMP START DIAGRAM. THE WRITTEN INSTRUCTIONS FOR JUMP STARTING ARE ACCURATE. HOWEVER, THE DIAGRAM DEPICTS THE JUMPER CABLES ATTACHED TO THE WRONG POLARITY TERMINALS. IF THE DIAGRAM WERE FOLLOWED WITHOUT REFERENCE TO THE INSTRUCTIONS, THE RESULTING IMPROPER CONNECTIONS COULD CAUSE THE BATTERY TO RUPTURE AGGRESSIVELY DUE TO INCREASED INTERNAL PRESSURES.
Consequence & remedy
Consequence: THIS COULD CAUSE POTENTIAL SERIOUS INJURY TO BYSTANDERS.
Remedy: OWNERS WILL BE PROVIDED WITH AN ADHESIVE LABEL WITH THE CORRECT ILLUSTRATION TO PERMANENTLY AFFIX TO THEIR RESPECTIVE OWNERS MANUALS.
Nov 19, 1999
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE WIRES CONNECTED TO THE C123 AND C124 CONNECTORS CAN BE PUT UNDER TENSION BY MOVEMENT OF THE ENGINE, THUS PULLING THE WIRES AND CONNECTORS, LOOSENING THEM AND RESULTING IN A LOSS OF CIRCUIT CONTINUITY.
Consequence & remedy
Consequence: THIS CONDITION CAN CAUSE ENGINE STALLING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSTALL SPRING CLIPS TO LOCK THE CONNECTORS TOGETHER. IN ADDITION, THE DEALERS WILL BE INSTRUCTED TO SOLDER A SPLICE IN THE WIRE HARNESS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
Related NHTSA investigations
3RQ02013 · Engine Stalling POST-RECALL
Opened Oct 18, 2002 · Closed Sep 2, 2003
Status: closed (inferred from source dates) · Electrical System:wiring; Electrical System:wiring:front Underhood; Engine And Engine Cooling
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
Additional source detail variants (3)
Electrical System:wiring:front Underhood
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
Electrical System:wiring
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
Engine And Engine Cooling
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
PE00026 · Incorrect Battery JUMP-START
Opened Jul 10, 2000 · Closed Jul 31, 2000
Status: closed (inferred from source dates) · Electrical System
ALLEGE BATTETY MAY EXPLODE IF OWNER'S ATTEMPT TO JUMP-STATE THE VEHICLE BY FOLLOWING THE OWNER'S MANUAL DIAGRAM
SQ99021 · Check Engine Light Stays On
Opened Jun 30, 1999 · Closed Feb 2, 2000
Status: closed (inferred from source dates) · Electrical System
A monthly Technical Times published by Kia and distributed to dealer technicians identifying a wiring harness problem that could cause connectors C123 and C124 to pull apart slightly during engine load changes.This could lead to erratic or tempory loss