THE ELECTRICAL HARNESS IN MY 2006 KIA SPORTAGE HAD AN ELECTRIC MELT DOWN. AT PROX 72,000 MILES. DEALER COULD NOT FIND OR FIX THE PROBLEM- FACTORY REP CAME AND REWIRED THE HARNESS BY REPLACING THE MELTED WIRING. *TR
COMPONENT SPOTLIGHT
Kia Sportage electrical problems
628 distinct owner reports with an electrical-system component in this snapshot.
Includes the electrical-system component and its detailed subcategories. Related recalls and investigations must also name this component; they are not linked by narrative keyword alone.
15 crash reports82 fire reports8 injury reports
Reports by model year
YearTopic reportsRecallsInvestigations
20266
10202515
10202412
30202345
6020228
1020216
22202019
22201910
22201829
31201762
42201617
22201518
2220148
32201322
34201229
54201138
6420101
21200918
31200827
31200713
20200622
1020058
30200216
14200123
02200032
26199941
38199847
36199721
3419967
3219958
21Recall and investigation columns show each year’s full history. A report naming several years can appear in more than one row.
When problems were reported
Mileage at the reported incident
560–25K
3425–50K
5050–75K
4275–100K
50100–150K
12150K+
244 reports with mileage · 384 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What owners actually said
628 reportsI PURCHASED THIS CAR USED,IT STALLED ON ME IN THE MIDDLE OF THE ROAD. I HAVE BASICALLY HAD THE ENTIRE MOTOR REPLACED.I WENT TO TEST DRIVE AND IT DONE THE SAME THING. IT STALLED IN THE MIDDLE OF TRAFFIC. I SEARCHED FOR RECALLS AND CAME UP WITH ONE IN THE C123 AND C124 WIRE HARNESS. I BELIEVE THIS WAS THE PROBLEM FROM THE VERY BEG…
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I PURCHASED THIS CAR USED,IT STALLED ON ME IN THE MIDDLE OF THE ROAD. I HAVE BASICALLY HAD THE ENTIRE MOTOR REPLACED.I WENT TO TEST DRIVE AND IT DONE THE SAME THING. IT STALLED IN THE MIDDLE OF TRAFFIC. I SEARCHED FOR RECALLS AND CAME UP WITH ONE IN THE C123 AND C124 WIRE HARNESS. I BELIEVE THIS WAS THE PROBLEM FROM THE VERY BEGINNING. *TR
TL* THE CONTACT OWNS A 2006 KIA SPORTAGE. THE VEHICLE WAS TAKEN TO THE DEALER ON JULY 18, 2009 AND REPAIRED ACCORDING TO RECALL# 09V130000 (EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH). AFTER THE REPAIR SHE NOTICED THAT THE VEHICLE WOULD ONLY SHIFT IN THE REVERSE GEAR. AFTER REMOVING THE KEY FROM THE IGNITION, THE ENGINE WILL NOT T…
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TL* THE CONTACT OWNS A 2006 KIA SPORTAGE. THE VEHICLE WAS TAKEN TO THE DEALER ON JULY 18, 2009 AND REPAIRED ACCORDING TO RECALL# 09V130000 (EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH). AFTER THE REPAIR SHE NOTICED THAT THE VEHICLE WOULD ONLY SHIFT IN THE REVERSE GEAR. AFTER REMOVING THE KEY FROM THE IGNITION, THE ENGINE WILL NOT TURN OFF. LASTLY THE VEHICLE SMELLED LIKE BURNT WIRES. THE DEALER CONCLUDED THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED, BUT NO ASSISTANCE WAS PROVIDED. THE VEHICLE WAS TOWED BACK TO THE GARAGE. THE MECHANIC CONCLUDED THAT THE WIRING HARNESS HAD MELTED. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED.. THE FAILURE MILEAGE WAS 60,000. THE CURRENT MILEAGE WAS 68,000.
MY ESC LIGHT KEPT COMING ON AFTER ABOUT A HALF HOUR AND MY CRUISE CONTROL WOULD SHUT OFF BY ITSELF OR NOT COME ON AT ALL. AFTER A COUPLE WEEKS, THE CRUISE WOULD NO LONGER SET AT ALL. THIS BEGAN INTERMITTENTLY AROUND 60,000 MILES OR SO AND BECAME A FULL BLOWN PROBLEM AT AROUND 92,000 MILES. IT TURNED OUT TO BE A DEFECTIVE STO…
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MY ESC LIGHT KEPT COMING ON AFTER ABOUT A HALF HOUR AND MY CRUISE CONTROL WOULD SHUT OFF BY ITSELF OR NOT COME ON AT ALL. AFTER A COUPLE WEEKS, THE CRUISE WOULD NO LONGER SET AT ALL. THIS BEGAN INTERMITTENTLY AROUND 60,000 MILES OR SO AND BECAME A FULL BLOWN PROBLEM AT AROUND 92,000 MILES. IT TURNED OUT TO BE A DEFECTIVE STOP LAMP SWITCH. THERE IS CURRENTLY A RECALL ON THIS PART, BUT JUST NOT FOR MY 2006 KIA SPORTAGE. I CALLED THE KIA CONSUMER LINE AND WAS BASICALLY TOLD "TOO BAD" BECAUSE EVEN THOUGH THIS IS A KNOWN SPORTAGE ISSUE, MY VEHICLE DIDN'T MAKE THE DATE CUT. THIS SHOULD HAVE BEEN UNDER RECALL, BUT ENDED UP COSTING ME $100 FOR THE WARRANTY DEDUCTIBLE! THE ACTUAL BILL WAS $161.00. HOW CAN KIA GET AWAY WITH THIS? *TR
MY BRAKE LIGHTS KEPT BLOWING. THEN I LOST MY CRUISE CONTROL. THEN MY ESC LIGHT KEPT COMING ON. THEN ALL MY LIGHTS CAME ON! IT WAS A DEFECTIVE BRAKE SWITCH. WHICH SHOULD HAVE BEEN UNDER RECALL, BUT ENDED UP COSTING ME $157.14! *TR
MY KIA BEGAN HAVING ELECTRICAL PROBLEMS ABOUT 3 YEARS AGO. LONG STORY MADE SHORT: THE DEALER WANTED ME TO PAY $3000 PLUS FOR IT HAD ALL ITS ELECTRICAL SYSTEM MELTED DOWN. I FOUND A RECALL AND AFTER A BATTLE WITH THE DEALER AND MANUFACTURER I GOT IT FIXED WHEN I FOUND OUT THERE WAS A RECALL. NEXT NIGHTMARE: JULY 2008 NO ONE DI…
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MY KIA BEGAN HAVING ELECTRICAL PROBLEMS ABOUT 3 YEARS AGO. LONG STORY MADE SHORT: THE DEALER WANTED ME TO PAY $3000 PLUS FOR IT HAD ALL ITS ELECTRICAL SYSTEM MELTED DOWN. I FOUND A RECALL AND AFTER A BATTLE WITH THE DEALER AND MANUFACTURER I GOT IT FIXED WHEN I FOUND OUT THERE WAS A RECALL. NEXT NIGHTMARE: JULY 2008 NO ONE DIED LUCKILY. I LEND MY CAR TO A FRIEND AND HE IS DRIVING HIS 2 YEAR OLD DAUGHTER AND THE CAR FALLS TO THE GROUND. AXLE BROKE DOWN, WHEELS SPUN INWARDS AND KIA IS NOT WORKING AGAIN. LUCKILY THESE FRIENDS WERE GOING AT 20 MILES AN HOUR OTHERWISE THEY WOULD NOT HAVE TOLD THE STORY. GOT IT FIXED COST ME $$ APPARENTLY IT WAS A DEFECTIVE KIA PART CENTER LINK REPLACED. HAVE THE PART STILL IN MY CAR AS A NICE MEMORY. FINAL NIGHTMARE: APRIL 2009 I WAS THE MAIN CHARACTER: AGAIN THE AXLE FEELS WEIRD AND CLICKS WHEN I TURN. PROBLEM: TIE ROD IS BROKEN. DIFFERENT THAN THE PREVIOUS TIME BUT RELATED TO THE PREVIOUS PROBLEM. LUCKILY WAS NOT ON THE FREEWAY AT HIGH SPEED OTHERWISE WOULD NOT BE TELLING THIS STORY. IN SHORT: THIS IS A SAFETY HAZARD! KIA NEEDS TO RECALL THIS DEFECT URGENTLY. MY FRIEND AND KID AND I COULD HAVE GOT KILLED IN AN ACCIDENT LITERALLY. FORTUNATELY WE BOTH WERE DRIVING AT VERY LOW SPEEDS AND COULD MANAGE THIS PROBLEM WITH NO ONE GETTING INJURED? KIA NEEDS TO MAKE THESE CARS SAFER AND PREVENT FUTURE ACCIDENTS PLEASE!! BE RESPONSIBLE NOT ONLY WITH YOUR NEW CARS, TAKE PRIDE ON YOUR BRAND AND FIX THE OLD JUNK YOU CREATED!! *TR
TL*THE CONTACT OWNS A 2008 KIA SPORTAGE. THE CONTACT HAS EXPERIENCED SEVERAL FAILURES WITH THE VEHICLE EVER SINCE ITS DATE OF PURCHASE. WHILE DRIVING 30 MPH, THE INSTRUMENT PANEL GAUGES ILLUMINATED AND BEGAN TO FAIL. SOON AFTER, THE VEHICLE FAILED COMPLETELY; HOWEVER, THE CONTACT WAS ABLE TO SAFELY MANEUVER THE VEHICLE TO HER…
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TL*THE CONTACT OWNS A 2008 KIA SPORTAGE. THE CONTACT HAS EXPERIENCED SEVERAL FAILURES WITH THE VEHICLE EVER SINCE ITS DATE OF PURCHASE. WHILE DRIVING 30 MPH, THE INSTRUMENT PANEL GAUGES ILLUMINATED AND BEGAN TO FAIL. SOON AFTER, THE VEHICLE FAILED COMPLETELY; HOWEVER, THE CONTACT WAS ABLE TO SAFELY MANEUVER THE VEHICLE TO HER DESTINATION. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT THE ELECTRONIC STEERING CONTROL MODULE FAILED. THE VEHICLE WAS REPAIRED. TWO MONTHS LATER, THE CONTACT NOTICED A NOISE COMING FROM THE FRONT END OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS THEN TAKEN TO A LOCAL REPAIR SHOP AND IT WAS DETERMINED THAT THE TWO FRONT STRUT BOLTS WERE LOOSE FROM THE SPINDLE. THE VEHICLE WAS NOT REPAIRED. THE CONTACT CALLED THE MANUFACTURER AND WAS INFORMED TO TAKE THE VEHICLE TO THE DEALER FOR FURTHER INSPECTION. THE FAILURE MILEAGE WAS 900 AND CURRENT MILEAGE WAS 4,230.
I PURCHASED MY KIA USED, FROM A DEALER, LESS THAN A YEAR AGO, AND IT PASSED THE ELECTRONIC SYSTEMS CHECK FOR VEHICLE INSPECTION. I IMMEDIATELY HAD TO HAVE DEALER REPLACE THE GASOLINE TANK AFTER SMELLING GASOLINE. THIS CAR IS USED SOLELY FOR LIGHT USAGE TO TRANSPORT MYSELF AND MY CHILDREN TO AND FROM DR'S AND GROCERY STORES. A…
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I PURCHASED MY KIA USED, FROM A DEALER, LESS THAN A YEAR AGO, AND IT PASSED THE ELECTRONIC SYSTEMS CHECK FOR VEHICLE INSPECTION. I IMMEDIATELY HAD TO HAVE DEALER REPLACE THE GASOLINE TANK AFTER SMELLING GASOLINE. THIS CAR IS USED SOLELY FOR LIGHT USAGE TO TRANSPORT MYSELF AND MY CHILDREN TO AND FROM DR'S AND GROCERY STORES. AFTER OWNING THE CAR FOR LESS THAN TWO MONTHS, CHECK ENGINE LIGHT CAME ON, REPORTING ISSUE WITH CATALYST. FOUND A RECALL ON THIS ISSUE AND AM TRYING TO GET ORIGINAL DEALER TO FIX. NOW EXPERIENCING LOSS OF POWER TO ENGAGE INCLINES OR HILLS, CAUSING A HAZARD TO OTHER DRIVERS. ALSO BACK BRAKES SIMPLY "BLEW"! WITHOUT ANY FOREWARNING, WITH MY CHILDREN IN THE CAR, I LOST ALL BRAKING ABILITIES. THANK GOODNESS I WAS NOT GOING FAST AND HAVE A STANDARD TO QUICKLY DOWNSHIFT. MY MOTHER WAS KILLED DUE TO LOSS OF BRAKES, AND IT WAS AN ABSOLUTE PANICKING SITUATION FOR ME EMOTIONALLY. BEING A SINGLE MOTHER I RELY ON MECHANICS TO DO ALL MY WORK, AND I HAD JUST HAD ALL MY FUEL LEVELS TOPPED OFF AND MY PADS CHECKED, WITHOUT ANY ISSUE FOUND. I HAVE ALSO HAD AN INTERMITTENT ISSUE WITH THE FRONT SEAT BELTS REMAINING ENGAGED. THE DEALER WARRANTY EXPIRED AND I AM STUCK WITH RECALLS NOBODY SEEMS TO WANT TO FIX! *TR
TL*THE CONTACT OWNS A 2000 KIA SPORTAGE. SINCE PURCHASING THE VEHICLE, THE CONTACT HAS PAID FOR NUMEROUS REPAIRS. BEFORE DRIVING THE VEHICLE OFF THE LOT, SHE NOTICED A LARGE PUDDLE OF OIL UNDERNEATH THE VEHICLE. THE DEALER REPAIRED THE FAILURE. THE FOLLOWING WEEK, WHILE DRIVING 55 MPH, THE VEHICLE BEGAN TO SHAKE SEVERELY. T…
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TL*THE CONTACT OWNS A 2000 KIA SPORTAGE. SINCE PURCHASING THE VEHICLE, THE CONTACT HAS PAID FOR NUMEROUS REPAIRS. BEFORE DRIVING THE VEHICLE OFF THE LOT, SHE NOTICED A LARGE PUDDLE OF OIL UNDERNEATH THE VEHICLE. THE DEALER REPAIRED THE FAILURE. THE FOLLOWING WEEK, WHILE DRIVING 55 MPH, THE VEHICLE BEGAN TO SHAKE SEVERELY. THE DEALER ROTATED THE TIRES, BUT THE SHAKING PERSISTED. THIRDLY, A TIRE BLEW OUT AND HAD TO BE CHANGED. IN ADDITION, THE VEHICLE BEGAN LEAKING TRANSMISSION FLUID AND A NEW TRANSMISSION LINE WAS INSTALLED. LASTLY, THE WINDSHIELD WIPER MOTOR STOPPED WORKING AND THE ENTIRE DRIVER'S SIDE GLASS CAVED IN ON THE CONTACT, BUT DID NOT BREAK. THERE WERE NO INJURIES. CURRENTLY, THE GLASS WILL NOT ROLL UP OR DOWN. THE FAILURE MILEAGE WAS 86,000. UPDATED 1/5/09 *CN THE GAS TANK WAS FALLING APART. A SHIELD WAS NEEDED TO RECTIFY THE PROBLEM. THE DRIVERS WINDOW WAS INOPERATIVE. THE RADIATOR WAS LEAKING. THE VEHICLE WAS OUT OF ALIGNMENT. THE VEHICLE WOULD NOT START. THE CONSUMER DISCOVERED THE CABLE HAD MELTED. UPDATED 01/09/09*JB
2008 KIA SPORTAGE HAD PROBLEMS FROM DAY ONE. CONSUMER HAD PROBLEM WITH CHECK ENGINE LIGHT AND VEHICLE WOULD NOT START. *NJ
Related Official recalls
826V046000 · Electrical System: Instrument Cluster/panel
Jan 26, 2026
Kia America, Inc. (Kia) is recalling certain 2025 Kia K4, 2025-2026 Sorento, Sorento Hybrid, Sorento Plug-In Hybrid Electric (PHEV), 2026 Sportage, Sportage Hybrid, Sportage PHEV, K5, EV9, Carnival, and Carnival Hybrid vehicles. Due to a software error, the instrument panel display may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 101, "Controls and Displays" and 138, "Tire Pressure Monitoring System."
Consequence & remedy
Consequence: An instrument panel display that fails to show critical safety information, such as the speedometer, tire pressure, or warning lights, increases the risk of a crash.
Remedy: The instrument panel display software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters are expected to be mailed March 26, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC361. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov on February 9, 2026.
25V874000 · Electrical System: Instrument Cluster/panel; Trailer Hitches
Dec 17, 2025
Kia America, Inc. (Kia) is recalling certain 2023-2025 Sportage Plug-In Hybrid Electric (PHEV) and 2024-2025 Sportage vehicles equipped with a 4.2" screen and a Genuine Kia tow hitch harness accessory. Due to a software error, the instrument panel screen may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Controls and Displays."
Consequence & remedy
Consequence: An instrument panel screen that fails to display critical safety information, such as the speedometer or warning lights, can increase the risk of a crash.
Remedy: Dealers will replace the tow hitch harness control module, free of charge. Owner notification letters were mailed February 13, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC359. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 31, 2025.
Additional source detail variants (2)
Trailer Hitches
Kia America, Inc. (Kia) is recalling certain 2023-2025 Sportage Plug-In Hybrid Electric (PHEV) and 2024-2025 Sportage vehicles equipped with a 4.2" screen and a Genuine Kia tow hitch harness accessory. Due to a software error, the instrument panel screen may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Controls and Displays."
Consequence: An instrument panel screen that fails to display critical safety information, such as the speedometer or warning lights, can increase the risk of a crash.
Remedy: Dealers will replace the tow hitch harness control module, free of charge. Owner notification letters were mailed February 13, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC359. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 31, 2025.
Electrical System: Instrument Cluster/panel
Kia America, Inc. (Kia) is recalling certain 2023-2025 Sportage Plug-In Hybrid Electric (PHEV) and 2024-2025 Sportage vehicles equipped with a 4.2" screen and a Genuine Kia tow hitch harness accessory. Due to a software error, the instrument panel screen may fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Controls and Displays."
Consequence: An instrument panel screen that fails to display critical safety information, such as the speedometer or warning lights, can increase the risk of a crash.
Remedy: Dealers will replace the tow hitch harness control module, free of charge. Owner notification letters were mailed February 13, 2026. Owners may contact Kia Customer Service at 1-800-333-4542. Kia's number for this recall is SC359. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 31, 2025.
23V298000 · Electrical System: Instrument Cluster/panel
Apr 26, 2023
Kia America, Inc. (Kia) is recalling certain 2023 Sportage, Sportage Hybrid, Sportage Plug-in Hybrid, Niro Hybrid, Niro Plug-in Hybrid, Soul, and Telluride vehicles equipped with a digital instrument cluster containing a 4.2" LCD screen. The instrument cluster may fail to display any information when the vehicle is started. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 101, "Control and Displays," and 138, "Tire Pressure Monitoring Systems."
Consequence & remedy
Consequence: A blank instrument cluster display will not show critical information, such as tire pressure, warning messages, and warning lights, increasing the risk of a crash.
Remedy: Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed May 26, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC270.
22V651000 · Electrical System:alternator/generator/regulator
Aug 29, 2022
Kia America, Inc. (Kia) is recalling certain 2023 Sportage vehicles. The alternator battery positive terminal nut may loosen, which can result in an engine stall or an electrical surge.
Consequence & remedy
Consequence: An engine stall increases the risk of a crash, and an electrical surge increases the risk of a fire.
Remedy: Dealers will inspect and tighten the alternator battery positive terminal nut, as necessary, free of charge. Owner notification letters were mailed September 23, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC248.
16V862000 · Electrical System; Trailer Hitches
Nov 30, 2016
Kia Motors America (Kia) is recalling certain model year 2016-2017 Sorento vehicles manufactured October 27, 2014, to August 25, 2016, and 2017 Sportage vehicles manufactured December 10, 2015, to August 26, 2016. The affected vehicles are equipped with an accessory trailer hitch wiring harness that, due to a malfunction of the tow hitch module, may result in the trailer brake lights being constantly illuminated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence & remedy
Consequence: If the trailer brake lights stay illuminated while being used, other drivers may be confused, increasing the risk of a crash.
Remedy: Kia will notify owners, and dealers will replace the trailer tow hitch harness, free of charge. The recall began January 18, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC142.
Additional source detail variants (2)
Trailer Hitches
Kia Motors America (Kia) is recalling certain model year 2016-2017 Sorento vehicles manufactured October 27, 2014, to August 25, 2016, and 2017 Sportage vehicles manufactured December 10, 2015, to August 26, 2016. The affected vehicles are equipped with an accessory trailer hitch wiring harness that, due to a malfunction of the tow hitch module, may result in the trailer brake lights being constantly illuminated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the trailer brake lights stay illuminated while being used, other drivers may be confused, increasing the risk of a crash.
Remedy: Kia will notify owners, and dealers will replace the trailer tow hitch harness, free of charge. The recall began January 18, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC142.
Electrical System
Kia Motors America (Kia) is recalling certain model year 2016-2017 Sorento vehicles manufactured October 27, 2014, to August 25, 2016, and 2017 Sportage vehicles manufactured December 10, 2015, to August 26, 2016. The affected vehicles are equipped with an accessory trailer hitch wiring harness that, due to a malfunction of the tow hitch module, may result in the trailer brake lights being constantly illuminated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the trailer brake lights stay illuminated while being used, other drivers may be confused, increasing the risk of a crash.
Remedy: Kia will notify owners, and dealers will replace the trailer tow hitch harness, free of charge. The recall began January 18, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC142.
16V815000 · Electrical System:wiring
Nov 10, 2016
Kia Motors America (Kia) is recalling certain model year 2008-2009 Kia Sportage vehicles manufactured August 9, 2007, to May 13, 2009. The wire harness cover on the Hydraulic Electronic Control Unit (HECU) may be improperly sealed allowing water to get onto the HECU circuit board. If the water is contaminated with salt, such as could occur from melted snow, the wire harness connector pins may corrode and the circuit board may short circuit.
Consequence & remedy
Consequence: If the HECU short circuits, there is an increased risk of an engine compartment fire.
Remedy: Kia will notify owners, and dealers will inspect the connector pins for corrosion, if no corrosion is found, the connector cover will be replaced. If corrosion is present, the dealer will replace the HECU assembly and the connector cover, free of charge. The recall began on November 28, 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC138.
00V205000 · Electrical System
Jul 27, 2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLE. THESE VEHICLES WERE DISTRIBUTED WITH OWNERS MANUALS WITH AN INCORRECT JUMP START DIAGRAM. THE WRITTEN INSTRUCTIONS FOR JUMP STARTING ARE ACCURATE. HOWEVER, THE DIAGRAM DEPICTS THE JUMPER CABLES ATTACHED TO THE WRONG POLARITY TERMINALS. IF THE DIAGRAM WERE FOLLOWED WITHOUT REFERENCE TO THE INSTRUCTIONS, THE RESULTING IMPROPER CONNECTIONS COULD CAUSE THE BATTERY TO RUPTURE AGGRESSIVELY DUE TO INCREASED INTERNAL PRESSURES.
Consequence & remedy
Consequence: THIS COULD CAUSE POTENTIAL SERIOUS INJURY TO BYSTANDERS.
Remedy: OWNERS WILL BE PROVIDED WITH AN ADHESIVE LABEL WITH THE CORRECT ILLUSTRATION TO PERMANENTLY AFFIX TO THEIR RESPECTIVE OWNERS MANUALS.
99V325000 · Electrical System:wiring
Nov 19, 1999
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE WIRES CONNECTED TO THE C123 AND C124 CONNECTORS CAN BE PUT UNDER TENSION BY MOVEMENT OF THE ENGINE, THUS PULLING THE WIRES AND CONNECTORS, LOOSENING THEM AND RESULTING IN A LOSS OF CIRCUIT CONTINUITY.
Consequence & remedy
Consequence: THIS CONDITION CAN CAUSE ENGINE STALLING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSTALL SPRING CLIPS TO LOCK THE CONNECTORS TOGETHER. IN ADDITION, THE DEALERS WILL BE INSTRUCTED TO SOLDER A SPLICE IN THE WIRE HARNESS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
Related NHTSA investigations
3RQ02013 · Engine Stalling POST-RECALL
Opened Oct 18, 2002 · Closed Sep 2, 2003
Status: closed (inferred from source dates) · Electrical System:wiring; Electrical System:wiring:front Underhood; Engine And Engine Cooling
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
Additional source detail variants (3)
Electrical System:wiring:front Underhood
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
Electrical System:wiring
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
Engine And Engine Cooling
RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.
PE00026 · Incorrect Battery JUMP-START
Opened Jul 10, 2000 · Closed Jul 31, 2000
Status: closed (inferred from source dates) · Electrical System
ALLEGE BATTETY MAY EXPLODE IF OWNER'S ATTEMPT TO JUMP-STATE THE VEHICLE BY FOLLOWING THE OWNER'S MANUAL DIAGRAM
SQ99021 · Check Engine Light Stays On
Opened Jun 30, 1999 · Closed Feb 2, 2000
Status: closed (inferred from source dates) · Electrical System
A monthly Technical Times published by Kia and distributed to dealer technicians identifying a wiring harness problem that could cause connectors C123 and C124 to pull apart slightly during engine load changes.This could lead to erratic or tempory loss