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2002 Kia Sportage

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Kia Sportage do not stand out strongly from the model-year median of 122.

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When problems were reported

Mileage at the reported incident

152 reports with mileage · 82 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

15 crash reports6 fire reports7 injury reports

Electrical System complaints

16 reports
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Mileage unknown · Mar 8, 2017
Electrical SystemFuel/propulsion SystemSeat Belts

DRIVER SIDE AND FRONT PASSENGER SHOULDER BELTS ARE FRAYED WHICH MAKES THEM UNABLE TO STAY SECURE. IT WON'T STOP UPPER BODY MOVEMENT WHEN BRAKES ARE APPLIED QUICKLY. DRIVER SIDE REAR PASSENGER WINDOW WON'T GO DOWN AND MOTOR IN DOOR STILL MAKES THE NOISE LIKE ITS WANTS TO WORK BUT DOES NOT. UNABLE TO PUMP MORE THAN A COUPLE DO…

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DRIVER SIDE AND FRONT PASSENGER SHOULDER BELTS ARE FRAYED WHICH MAKES THEM UNABLE TO STAY SECURE. IT WON'T STOP UPPER BODY MOVEMENT WHEN BRAKES ARE APPLIED QUICKLY. DRIVER SIDE REAR PASSENGER WINDOW WON'T GO DOWN AND MOTOR IN DOOR STILL MAKES THE NOISE LIKE ITS WANTS TO WORK BUT DOES NOT. UNABLE TO PUMP MORE THAN A COUPLE DOLLARS OF GAS BEFORE IT SPITS GAS BACK OUT. WHILE DRIVING I SMELL ELECTRICAL BURNING AND WIRES UNDER HOOD ARE BURNT BY THE FAN. MAKING THE CAR HOT DUE TO FAN NOT WORKING PROPERLY.

NHTSA ODI #10959476

113,150 miles · Feb 8, 2017
Electrical SystemEngineUnknown Or Other

WHEN THE VEHICLE WAS HIT WHILE PARKED THE BUMPER WAS DESTROYED THE AIRBAGS DID NOT DEPLOY. THE TUNE SIGNALS DO NOT WORK, THE FUSES BLOW EVEYTIME THEY ARE REPLACED, THE HAZZARD SIGNAL BLOWS ALL THE FUSES, THERE IS A RECALL ON BEFORE THIS YEAR AND SOME AFTER, BUT NOT THIS ONE. GAS FUMES INSIDE THE VEHICLE, NO DEALER IN OUR COMMU…

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WHEN THE VEHICLE WAS HIT WHILE PARKED THE BUMPER WAS DESTROYED THE AIRBAGS DID NOT DEPLOY. THE TUNE SIGNALS DO NOT WORK, THE FUSES BLOW EVEYTIME THEY ARE REPLACED, THE HAZZARD SIGNAL BLOWS ALL THE FUSES, THERE IS A RECALL ON BEFORE THIS YEAR AND SOME AFTER, BUT NOT THIS ONE. GAS FUMES INSIDE THE VEHICLE, NO DEALER IN OUR COMMUNITY CAN FIND THE PROBLEM. SHIFTER IS STUCK IN PARK, THE BY PASS KEY WORKS BUT IT WILL NOT SHIFT WITHOUT IT.

NHTSA ODI #10950217

Mileage unknown · Jun 26, 2016
Air BagsElectrical SystemFuel/propulsion System

"TAKATA RECALL" NOTHING NEW, SAME AS THIS AND MANY OTHER COMPLAINTS ... COMPONENT(S): FUEL SYSTEM, GASOLINE FUMES,AIR BAGS LIGHT STAYS ON, HOLD LIGHT STAYS ON, RUST UNDERNEATH THE CAR,WINDOWS DONT WORK, ONLY BACK LEFT DOOR OPENS, AC DONT WORK, WILL RUN HOT IF ON. CONSUMER LOCATION: CALIFORNIA ALL PRODUCTS ASSOCIATED WITH T…

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"TAKATA RECALL" NOTHING NEW, SAME AS THIS AND MANY OTHER COMPLAINTS ... COMPONENT(S): FUEL SYSTEM, GASOLINE FUMES,AIR BAGS LIGHT STAYS ON, HOLD LIGHT STAYS ON, RUST UNDERNEATH THE CAR,WINDOWS DONT WORK, ONLY BACK LEFT DOOR OPENS, AC DONT WORK, WILL RUN HOT IF ON. CONSUMER LOCATION: CALIFORNIA ALL PRODUCTS ASSOCIATED WITH THIS COMPLAINT EXPAND DETAILS CLOSE HELP MANUFACTURER: KIA MOTORS AMERICA SUMMARY: THERE IS A VERY STRONG RAW GAS SMELL THAT PERMEATES THE CABIN AND OUTSIDE THE VEHICLE. IT IS VERY NOTICEABLE UPON STARTING AND WHEN THE VEHICLE IS AT REST AND RUNNING. I HAVE TAKEN THIS VEHICLE TO NUMEROUS MECHANICS TO INCLUDE THE LOCAL KIA DEALER TO RESOLVE THE PROBLEM - NEW FUEL FILTER, EXHAUST, ETC. WITH NO POSITIVE RESULTS. A SEARCH OF THE INTERNET TURNED UP A VERY COMMON PROBLEM WITH THE 99-02 SPORTAGE GAS TANKS LEAKING DUE CORROSION CAUSED BY POOR DESIGN/MATERIAL. I AM FILING THIS COMPLAINT IN HOPES THAT THE NHTSA WILL CONDUCT AN INVESTIGATION AND RECALL OF THIS MAKE/MODEL/YR VEHICLE TO CORRECT THIS VERY SERIOUS PROBLEM. THIS CAR HAS NOT BEEN DRIVEN FOR OVER A YR.

NHTSA ODI #10876710

85,000 miles · Sep 19, 2010
Electrical SystemEngine And Engine CoolingEquipment

COOLANT GAUGE NOT READING OR REGISTERING THERMOSTAT TEMPERATURE THEREFORE RENDERING IT UNFIT FOR CLEARING AN INSPECTION. IT CAUSES THE CHECK ENGINE LIGHT TO STAY ON EVEN IF COOLANT AND/OR THERMOSTAT, SENSORS,HARNESS WIRING WIRES AND OTHER THINGS/PARTS CONNECT TO IT HAS BEEN REPLACED OR CHECKED FOR PROBLEMS IT STILL GIVES A FALSE…

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COOLANT GAUGE NOT READING OR REGISTERING THERMOSTAT TEMPERATURE THEREFORE RENDERING IT UNFIT FOR CLEARING AN INSPECTION. IT CAUSES THE CHECK ENGINE LIGHT TO STAY ON EVEN IF COOLANT AND/OR THERMOSTAT, SENSORS,HARNESS WIRING WIRES AND OTHER THINGS/PARTS CONNECT TO IT HAS BEEN REPLACED OR CHECKED FOR PROBLEMS IT STILL GIVES A FALSE READING THAT THE SAME PROBLEM IS WRONG WITH VEHICLE. COOLANT THERMOSTAT NOT REACHING TEMPERATURE. *TR

NHTSA ODI #10356328

58,909 miles · Apr 10, 2007
Electrical System

2002 KIA SPORTAGE, IN FEBRUARY '07 WHILE DRIVING THE RADIO WENT OUT, & WITH THE DASH BOARD LIGHTS FAILING. PULLED OVER, TURNED CAR OFF. ATTEMPTED V TO RESTART, THE CAR DID NOT START. HAD CAR TOWED & MANUALLY CHECKED BATTERY THINKING THAT WAS THE PROBLEM. NEXT DAY CAR STARTED UP IMMEDIATELY, AND TAKEN TO DEALERSHIP FOR FURT…

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2002 KIA SPORTAGE, IN FEBRUARY '07 WHILE DRIVING THE RADIO WENT OUT, & WITH THE DASH BOARD LIGHTS FAILING. PULLED OVER, TURNED CAR OFF. ATTEMPTED V TO RESTART, THE CAR DID NOT START. HAD CAR TOWED & MANUALLY CHECKED BATTERY THINKING THAT WAS THE PROBLEM. NEXT DAY CAR STARTED UP IMMEDIATELY, AND TAKEN TO DEALERSHIP FOR FURTHER CHECK-UP. THE DEALERSHIP CHARGED ME $248 FOR THE DIAGNOSTIC TEST & THEN PLACEMENT OF A NEW BATTERY, WHICH WAS SAID TO BE THE CAUSE. WEEKS LATER ON MARCH 31 CAR DID THE SAME WITH THE RADIO AND THE DASHBOARD LIGHTS. THE CAR JERKED ABOUT 30 MILES. WHEN I WOULD PULL OVER TO THE SIDE OF THE ROAD IT SEEMED TO REGAIN ITS STRENGTH, BUT ONCE I CONTINUED TO DRIVE ,IT STARTED TO JERK AGAIN, WITH THE OIL ODOMETER WENT UP/DOWN! TOOK CAR TO DEALERSHIP, IT JERKED IN THERE. WHEN THE SERVICE WORKERS WENT TO THE CAR, I WAS TOLD, NO PROBLEMS DRIVING THE CAR, & THE DIAGNOSTIC TEST SHOWED NOTHING WAS WRONG. THE CAR STAYED AT THE DEALERSHIP SATURDAY-THURSDAY, WITH NO PROBLEMS. THE SERVICE MANAGER ASKED IF SHE COULD DRIVE IT HOME. SHE SAID THE CAR DROVE FINE AND PUT 40 MILES ON CAR. IT WAS FINE ON THURSDAY WHEN I PICKED IT UP. DROVE SATURDAY AND CAR HAD SAME PROBLEMS. HEADLIGHTS & DASHBOARD LIGHTS WENT OUT. AT 5 AM THIS WAS SCARY & UNSAFE, SOME CARS DIDN'T SEE ME, EVEN WITH THE HAZARDS ON. WITH RADIO OUT & CAR JERKING ALL THE WAY HOME. ON MONDAY, WENT TO LEAVE AND CAR DID NOT START. TOWED TO KIA FOR THE 3RD TIME IN A MONTH. CAR STARTED, BUT SOME 2001 & 2002 SPORTAGE MODELS HAD A MAIN ENGINE WIRING TEAR AND "THE WHOLE HARNESSED HAD TO BE ORDERED . IT WILL TAKE ABOUT 6 HOURS TO INSTALL . IT WOULD BE IN ON WEDNESDAY APRIL 11, 2007. THIS WAS THE 3RD TIME IN A MONTH THE CAR HAD BEEN IN THE SHOP, I PAID FOR A BATTERY & THE PROBLEM PERSISTED. I IT WAS A COP-OUT FOR THE ACTUAL PROBLEM. WAS INCONVENIENCED WITHOUT A CAR & A HARD TIME GETTING A LOANER. DID NOT HAVE A CAR FOR OVER 7 DAYS. I WANT FAIR TREATMENT ON A CAR THAT I' WAS PAYING AMPLE AMOUNT OF MONEY. *AK

NHTSA ODI #10187510

70,700 miles · Jan 9, 2007
Electrical SystemStructure

I BOUGHT MY KIA SPORTAGE IN 09/19/2006 BY 9/25/2006 I STARTED TO HEAR SQUEALING NOISES IN FRONT OF THE ENGINE AND WHEN I FIRST STARTED IT I WOULD PRESS THE GAS BUT THE CAR WOULD DIE. I BROUGHT IT TO THE DEALERSHIP ABOUT 5 TIMES WHEN THEY FINALLY FIXED IT. THEN I FOUND OUT 3 WEEKS LATER IN THE RAIN THAT WATER WAS COMING IN TH…

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I BOUGHT MY KIA SPORTAGE IN 09/19/2006 BY 9/25/2006 I STARTED TO HEAR SQUEALING NOISES IN FRONT OF THE ENGINE AND WHEN I FIRST STARTED IT I WOULD PRESS THE GAS BUT THE CAR WOULD DIE. I BROUGHT IT TO THE DEALERSHIP ABOUT 5 TIMES WHEN THEY FINALLY FIXED IT. THEN I FOUND OUT 3 WEEKS LATER IN THE RAIN THAT WATER WAS COMING IN THE TOP LEFT CORNER OF THE WINDSHIELD. IN 1/04/07 I WAD HEADED TO WORK AND THE CAR JUST SUDDENLY DIE AGAIN SO THE DEALERSHIP TOWED IT BACK. *JB

NHTSA ODI #10178244

93,000 miles · Jun 22, 2006
Electrical SystemEngine And Engine CoolingPower Train

DT*: THE CONTACT STATED WHILE DRIVING FROM 5 TO 65 MPH ON A NORMAL ROAD CONDITIONS, ALL DASH LIGHTS DIMED COMPLETELY. THE HORN WAS ALSO AFFECTED BY THE ELECTRICAL FAILURE. THE ENGINE STARTED TO SHAKE UP AND THE STEERING BECAME DIFFICULT UNTIL THE VEHICLE COMPLETELY STALLED. THERE WAS ALSO A PROBLEM WITH THE AUTOMATIC TRANSM…

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DT*: THE CONTACT STATED WHILE DRIVING FROM 5 TO 65 MPH ON A NORMAL ROAD CONDITIONS, ALL DASH LIGHTS DIMED COMPLETELY. THE HORN WAS ALSO AFFECTED BY THE ELECTRICAL FAILURE. THE ENGINE STARTED TO SHAKE UP AND THE STEERING BECAME DIFFICULT UNTIL THE VEHICLE COMPLETELY STALLED. THERE WAS ALSO A PROBLEM WITH THE AUTOMATIC TRANSMISSION. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO WAS APPREHENSIVE TO ACCEPT THE VEHICLE FOR REPAIRS. BASED ON THE POWER TRAIN WARRANTY, THE VEHICLE WAS ACCEPTED FOR INSPECTION.

NHTSA ODI #10160474

58,000 miles · Jan 30, 2006
Electrical System

ON DEC. 15, 2005, I CONTACTED THE DEALER WHERE I PURCHASED MY 2002 KIA SPORTAGE A MONTH AGO FOR WARRANTEE SERVICE (EMPIRE TOYOTA, ONEONTA NY). I WAS TOLD THAT THEY NO LONGER SELL OR SERVICE UNDER THE KIA WARRANTEE. AT THAT TIME IT HAD 58,000 MILES. NEW DEALER: COUNTRY CLUB KIA, ONEONTA, NY. ON JANUARY 12, 2006 I CALLED THEM TO…

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ON DEC. 15, 2005, I CONTACTED THE DEALER WHERE I PURCHASED MY 2002 KIA SPORTAGE A MONTH AGO FOR WARRANTEE SERVICE (EMPIRE TOYOTA, ONEONTA NY). I WAS TOLD THAT THEY NO LONGER SELL OR SERVICE UNDER THE KIA WARRANTEE. AT THAT TIME IT HAD 58,000 MILES. NEW DEALER: COUNTRY CLUB KIA, ONEONTA, NY. ON JANUARY 12, 2006 I CALLED THEM TO HAVE THE WARRANTEE SERVICE DONE ON MY CAR. THEY ARE STILL SETTING UP THE SERVICE DEPT. AND ARE WAITING FOR "EMPIRE TOYOTA" TO TRANSFER THE RECORDS OF CUSTOMERS FOR WARRANTEE REPAIRS. NOW THE MILEAGE IS AT 61,000 MILES, AND IT STILL HAS NOT BEEN SERVICED UNDER THE WARRANTEE. THE PROBLEMS I AM HAVING: MY LOCKS KEEP GOING UP AND DOWN ALL DAY AND NIGHT WITHOUT ANY KEYS IN THE IGNITION. TODAY MY CHILDREN AND I GOT LOCKED INSIDE THE CAR AND COULD NOT GET OUT AS THE LOCKS WOULD NOT STOP LOCKING, AND THE HORN BEGAN GOING OFF. THIS HAS CONTINUED EVERYDAY...ALL DAY AND ALL NIGHT. WE HAVE BEEN LOCKED OUT OF MY CAR EARLY IN THE MORNING WHILE MY CAR IS WARMING UP TO LEAVE FOR WORK. I REALLY NEED TO GET MY CAR REPAIRED, AND FEEL AS IF I KEEP GETTING THE RUN AROUND. I CALLED THE KIA OFFICE ON MONDAY JANUARY 16, 2006 AND WAS TOLD THAT MY WARRANTEE HAS EXPIRED BY 800 MILES. THIS ISSUE COULD HAVE BEEN TAKE CARE OF BEFORE THE WARRANTEE EXPIRED. WHEN KIA CHANGED DEALERSHIPS CUSTOMERS SHOULD HAVE BEEN NOTIFIED, SO THAT THEY CAN FAMILIARIZE THEMSELVES WITH THE NEW DEALER IF ANY PROBLEMS SHOULD ARISE. I HAD LOCKS REPARED IN MY 2002 KIA SPORTAGE A YEAR AND A HALF AGO, AND THUS THIS SHOULD STILL BE COVERED UNDER THE WARRANTEE. I CONTACTED KIA CONSUMER ASSISTANCE CENTER VIA E-MAIL ON 1/19/06, AND WAS GIVEN CASE ID IS: K1063733. NO RETURN E-MAIL OR CALL FROM KIA. I CONTACTED KIA CONSUMER ASSISTANCE CENTER VIA E-MAIL ON 1/30/06, AND WAS GIVEN CASE ID IS: K1067545. NO FOLLOW UP CALLS FROM KIA YET. NO RETURN E-MAIL OR CALL FROM KIA.I FEEL THIS PROBLEM CAN BE A POTENTIAL DANGEROUS SITUATION AS IN CASE OF AN EMERGENCY MY FAMILY AND I NEED TO BE ABLE TO EXIT THE VEHICLE.

NHTSA ODI #10149080

Mileage unknown · Jun 10, 2005
Electrical SystemFireInjury

DT: PROBLEM OCCURED WHEN SMOKE COMING FROM UNDER THE DASH. FLAMES SHOT OUT FROM UNDER DASH. NO WARNING PRIOR. A BURNING SMELL WAS COMING FROM VEHICLE PRIOR TO FLAMES. IT WAS AN ELECTRICAL FIRE. THE DEALER REPORTS IT MAY BE A PROBLEM WITH THE IGNITION SWITCH. THE CAR WAS PULLED, A PERSON HELPED BY TRYING TO PUT OUT FIRE WITH A SM…

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DT: PROBLEM OCCURED WHEN SMOKE COMING FROM UNDER THE DASH. FLAMES SHOT OUT FROM UNDER DASH. NO WARNING PRIOR. A BURNING SMELL WAS COMING FROM VEHICLE PRIOR TO FLAMES. IT WAS AN ELECTRICAL FIRE. THE DEALER REPORTS IT MAY BE A PROBLEM WITH THE IGNITION SWITCH. THE CAR WAS PULLED, A PERSON HELPED BY TRYING TO PUT OUT FIRE WITH A SMALL FIRE EXTINGUISHER, THEN OWNER WENT INSIDE A BUILDING AND GOT ANTOHER FIRE EXTINGUISHER. THE FIRE WAS OUT BY THE TIME THE FIRE DEPT. ARRIVED. THE BATTERY WAS DISCONNECTED. FIRE DEPARTMENT REPORTED THAT IT WAS AN ELECTRICAL FIRE FROM AN UNKOWN SOURCE. DRIVER EXPERIENCED SMOKE INHALATION BUT WOULDNT GO TO HOSPITAL. AND WAS BURNED ON FINGERS TRYING TO PUT IT OUT.

NHTSA ODI #10124892

Mileage unknown · May 9, 2005
Electrical SystemEquipment

I OWN A 2002 KIA SPORTAGE. THIS VEHICLE WAS PURCHASED NEW. I HAVE HAD NUMEROUS PROBLEMS WITH THIS VEHICLE, TOO NUMEROUS TO LIST. YOU ARE WELCOMED AND ENCOURAGED TO CONTACT WILLIAMSBURG CRYSLER JEEP KIA FOR ALL OF THE VEHICLES INFORMATION. THE PROBLEMS WITH THIS VEHICLE STARTED WITHIN A WEEK OF PURCHASE AND CONTINUE TO TODAY. AT …

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I OWN A 2002 KIA SPORTAGE. THIS VEHICLE WAS PURCHASED NEW. I HAVE HAD NUMEROUS PROBLEMS WITH THIS VEHICLE, TOO NUMEROUS TO LIST. YOU ARE WELCOMED AND ENCOURAGED TO CONTACT WILLIAMSBURG CRYSLER JEEP KIA FOR ALL OF THE VEHICLES INFORMATION. THE PROBLEMS WITH THIS VEHICLE STARTED WITHIN A WEEK OF PURCHASE AND CONTINUE TO TODAY. AT THIS WRITING THIS VEHICLE IS CURRENTLY IN THE SHOP HAVING TO HAVE BEEN TOWED IN ON FRIDAY 05/06/ 05. I JUST GOT THE VEHICLE BACK ON TUEDAY 05/02/05. I HAVE APPROXIMATELY 10 PAGES ON THE DATES AND THE WORK THAT HAS BEEN DONE SINCE THE VEHICLE WAS PURCHASED. I HAVE BEEN IN TOUCH WITH THE COMPLAINT DEPARTMENT WITH KIA AND I WAS TOLD NOTHING COULD BE DONE TO HELP ME BUT TO CONTINUE TO SEND IT TO THE DEALERSHIP TO HAVE IT FIXED. MY WARRANTY EXPIRES ON THIS VEHICLE IN APPROXIMATELY 6000 MORE MILES. WITH THE AMOUNT OF PROBLEMS THAT I AM CURRENTLY HAVING AND THE PROBLEMS IN THE PAST I AM WORRIED WHAT WILL HAPPEN WHEN THE WARRANTY EXPIRES. THANK YOU FOR YOUR TIME IN THIS MATTER. PLEASE FEEL FREE TO CONTACT THE DEALERSHIP AND/OR ME.

NHTSA ODI #10120256

Official recalls

1

07V161000 · Engine And Engine Cooling:cooling System:fan

Apr 16, 2007

ON CERTAIN VEHICLES, THE HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN INCLUDING ITS RETAINING RING, WHICH STRESSES THE POLYPROPYLENE THEREBY INITIATING CRACKING OF THE BLADES. THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS.

Consequence & remedy

Consequence: SEPARATION OF THE FAN BLADE(S) CAN CREATE A RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REPLACE THE ENGINE COOLING FAN WITH A FAN MADE OF IMPROVED MATERIAL. THE RECALL BEGAN ON JUNE 11, 2007. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA07001 · Fan Blade Cracking/separation

Opened Jan 22, 2007 · Closed Apr 16, 2007

Status: closed (inferred from source dates) · Engine And Engine Cooling:cooling System:fan

KIA MOTORS AMERICA, INC. (KIA) HAS IDENTIFIED A DEFECT IN THE PLASTIC ENGINE COOLING FAN IN THE SUBJECT VEHICLES AND WILL CONDUCT A SAFETY RECALL.KIA'S DEFECT REPORT STATES, ...HEAT GENERATED BY THE ENGINE CAUSES REPEATED BENDING DEFORMATION OF THE POLYPROPYLENE COOLING FAN...INITIATING CRACKS IN THE FAN.THE CENTRIFUGAL FORCES GENERATED BY THE ROTATION OF THE BLADES CAN CAUSE THE CRACKS TO PROPAGATE UNTIL COMPLETE SEPARATION OCCURS...KIA ESTIMATES APPROXIMATELY 35,090 VEHICLES WILL BE SUBJECT TO THE RECALL, AS SOME OF THE 46,887 VEHICLES PRODUCED HAVE ALREADY HAD THE FAN REPLACED UNDER WARRANTY.KIA DEALERS WILL REPLACE THE ORIGINAL VERSION OF THE FAN WITH A FAN MADE OF IMPROVED MATERIAL.THIS INVESTIGATION WAS OPENED ON SEPTEMBER 21, 2006 AS PE06-042 AND UPGRADED TO ENGINEERING ANALYSIS EA07-001 ON JANUARY 22, 2007.PLEASE SEE NHTSA RECALL 07V161 FOR MORE DETAILED INFORMATION

PE06042 · Fan Blade Cracking/separation

Opened Sep 21, 2006 · Closed Jan 22, 2007

Status: closed (inferred from source dates) · Engine And Engine Cooling:cooling System:fan

THE INVESTIGATION OF ENGINE COOLING FANS IN THE SUBJECT VEHICLES WAS OPENED ON SEPTEMBER 21, 2006 AS PE06-042.THE BASIS FOR OPENING WAS 10 CONSUMER REPORTS ALLEGING FAN BLADE CRACKING AND BLADE SEPARATION.SIX OF THE REPORTS INDICATED THE SEPARATED FAN BLADES CAUSED DAMAGE TO OTHER ENGINE COMPARTMENT COMPONENTS.KIA HAS PROVIDED ADDITIONAL CONSUMER REPORTS AND INFORMATION IN ITS RESPONSE TO PE06-042.THE INVESTIGATION HAS BEEN UPGRADED TO ENGINEERING ANALYSIS (EA07-001) TO CONTINUE TO ASSESS THE CONSEQUENCE OF FAN BLADE SEPARATION IN THE SUBJECT VEHICLES.

EA06007 · Fuel Tank Leakage

Opened May 9, 2006 · Closed Nov 30, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly

A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

Additional source detail variants (3)

Fuel System, Gasoline

A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

Fuel System, Gasoline:storage

A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

Fuel System, Gasoline:storage:tank Assembly

A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

RQ03007 · Seat Belt Buckle False Latch/malfunction

Opened Oct 14, 2003 · Closed Feb 27, 2004

Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly

INFORMATION RECEIVED AND ANALYZED DURING THIS RQ DISCLOSED THAT MY 1999 AND 2000 KIA SEPHIA AND SPORTAGE VEHICLES WERE EQUIPPED WITH MODIFIED VERSIONS OF THE SAME SAFETY BELT LATCH ASSEMBLY AS THOSE RECALLED IN CAMPAIGN NO. 02V-216.THESE LATCH ASSEMBLIES WERE IDENTIFIED AS TYPE A97. ODI ANALYSES INDICATE A CONTINUING TREND OF CONSUMER COMPLAINTS FOLLOWING A SERIES OF DESIGN MODIFICATIONS MADE BY KIA TO IMPROVE THE A97 LATCH ASSEMBLY.MY 2001 AND 2002 SUBJECT VEHICLES WERE EQUIPPED WITH DIFFERENT DESIGN LATCH ASSEMBLIES (TYPE DB-6 OR AUTOLIV) AND EXHIBIT A MUCH LOWER COMPLAINT COUNT.THIS RQ HAS BEEN UPGRADED TO AN EA IN ORDER TO FURTHER INVESTIGATE THIS MATTER FOR THE SUBJECT VEHICLES EQUIPPED WITH TYPE A97 LATCH ASSEMBLIES.

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