IllustrationCHECK ENGINE LIGHT WILL NOT SHUT OFF. VEHICLE HAS BEEN TO THE DEALER SEVERAL TIMES. DEALERSHIP HAS AT TIMES BEEN RUDE AND THE PROBLEM STILL EXISTS. THEY DO NOT KNOW HOW TO FIX IT. ALSO HAVE PROBLEMS WITH HEADLIGHTS BURNING OUT VERY REGULARLY AND THE BACK HATCH WILL NO LONGER OPEN. *TR
2003 Kia Sorento
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Kia Sorento do not stand out strongly from the model-year median of 242.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sorento years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
350–25K
3725–50K
5050–75K
4275–100K
57100–150K
22150K+
243 reports with mileage · 62 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
10 crash reports3 fire reports8 injury reports
What owners actually said
305 reportsREFERENCE NHTSA ITEM NUMBER 10015248 -- TSB# 029 2003 KIA SORENTO -- AIR BAGS PURCHASED CAR IN 8/2003 AND HAS HAD PROBLEMS WITH AIR BAG COMING ON AND OFF OVER THE PAST 5 YEARS. NOW THE CAR HAS BEEN IN AN ACCIDENT AND IS THREE MONTHS OUT OF WARRANTY, THE DEALERSHIP IS NOT INCLINED TO COVER THE EXPENSE TO REPLACE THE "ADU" BUT…
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REFERENCE NHTSA ITEM NUMBER 10015248 -- TSB# 029 2003 KIA SORENTO -- AIR BAGS PURCHASED CAR IN 8/2003 AND HAS HAD PROBLEMS WITH AIR BAG COMING ON AND OFF OVER THE PAST 5 YEARS. NOW THE CAR HAS BEEN IN AN ACCIDENT AND IS THREE MONTHS OUT OF WARRANTY, THE DEALERSHIP IS NOT INCLINED TO COVER THE EXPENSE TO REPLACE THE "ADU" BUT RATHER WISHES TO CHARGE ME MORE THAN $500. MY DAUGHTER WAS IN A SCARY ACCIDENT AND AIRBAGS DID NOT DEPLOY. *TR
THE HEADLIGHTS AND BRAKELIGHTS ON MY VEHICLE (2003 KIA SORENTO EX) GO OUT APPROXIMATELY EVERY 3-4 MONTHS. I HAVE HAD TO REPLACE THEM AT LEAST 12 TIMES SINCE I GOT THE VEHICLE IN 2005. I HAVE HAD THE BULBS REPLACED BY THE DEALER 3 TIMES JUST TO MAKE SURE THAT IT WAS DONE CORRECTLY AND WITH THE KIA PARTS AND THEY STILL BLEW OUT. …
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THE HEADLIGHTS AND BRAKELIGHTS ON MY VEHICLE (2003 KIA SORENTO EX) GO OUT APPROXIMATELY EVERY 3-4 MONTHS. I HAVE HAD TO REPLACE THEM AT LEAST 12 TIMES SINCE I GOT THE VEHICLE IN 2005. I HAVE HAD THE BULBS REPLACED BY THE DEALER 3 TIMES JUST TO MAKE SURE THAT IT WAS DONE CORRECTLY AND WITH THE KIA PARTS AND THEY STILL BLEW OUT. I HAVE REPORTED THIS PROBLEM TO KIA 4 TIMES. THIS IS A DANGEROUS SITUATION TO BE PUT IN AND I AM REQUIRED TO DRIVE QUITE OFTEN AT NIGHT. SEVERAL TIMES I WAS DRIVING AND SUDDENLY MY HEADLIGHTS OR BRAKELIGHTS WENT OUT WHILE I WAS ON THE HIGHWAY WHICH IS ALSO DANGEROUS AND INCONVENIENT. I FEEL THAT SOMETHING SHOULD BE DONE ABOUT THIS PROBLEM, BASED ON MY RESEARCH AND TAKING TO THE KIA DEALER IT IS A COMMON AND WELL KNOWN PROBLEM WITH 2003 KIA SORENTOS THAT THE HEADLIGHTS AND BRAKELIGHTS GO OUT ALL THE TIME. *TR
OVERHEATING , THE OVERFLOW AND FILLER TANK CRACKING OPEN ON THE BOTTOM OUT OF SIGHT . CAUSED ME TO REPLACE THE WATERPUMP AND THERMOSTAT BEFORE BEING ABLE TO FIND THE PROBLEM AND LEFT MYSELF AND FAMILY STRANDED. TOOK TO DEALER WHO FOUND THE CRACK AFTER CHECKING AND STATED THEY NATIONWIDE THEY HAD TO REPLACE OVER A HALF A MILLION …
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OVERHEATING , THE OVERFLOW AND FILLER TANK CRACKING OPEN ON THE BOTTOM OUT OF SIGHT . CAUSED ME TO REPLACE THE WATERPUMP AND THERMOSTAT BEFORE BEING ABLE TO FIND THE PROBLEM AND LEFT MYSELF AND FAMILY STRANDED. TOOK TO DEALER WHO FOUND THE CRACK AFTER CHECKING AND STATED THEY NATIONWIDE THEY HAD TO REPLACE OVER A HALF A MILLION TANKS ON THESE VEHICLES AT $200.PLUS PER JOB NOT TO MENTION THE COST OF CREATED PROBLEMS FROM THE OVERHEAT THEY ARE TALKING ABOUT MULTI MILLIONS OF LOSS TO CONSUMERS . *TR
TL*THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING BETWEEN 35-40 MPH, THE MOTOR IN THE COOLING FAN FAILED. THE MOTOR WAS ATTEMPTING TO TURN OVER; HOWEVER, IT COULD NOT BECAUSE THE FUSE IN THE FUSE BOX DID NOT BLOW OUT AS IT SHOULD. THE WIRE FROM THE TERMINAL BLOCKER MELTED INTO THE FUSE BOX. THIS CAUSED THE WIRES TO BURN …
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TL*THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING BETWEEN 35-40 MPH, THE MOTOR IN THE COOLING FAN FAILED. THE MOTOR WAS ATTEMPTING TO TURN OVER; HOWEVER, IT COULD NOT BECAUSE THE FUSE IN THE FUSE BOX DID NOT BLOW OUT AS IT SHOULD. THE WIRE FROM THE TERMINAL BLOCKER MELTED INTO THE FUSE BOX. THIS CAUSED THE WIRES TO BURN AND THE PASSENGER COMPARTMENT BECAME ENGULFED IN SMOKE. THE VEHICLE WAS DRIVEN HOME AND DID NOT CATCH ON FIRE. THE VEHICLE HAS TWO SAFETY FEATURES, ONE IN THE TERMINAL BLOCK AND THE OTHER IN THE FUSE BOX, BUT THEY DID NOT WORK. THE CONTACT CALLED KIA AND WAS INFORMED THAT THE WARRANTY ENDED AT 60,000 MILES. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 100,000.
TL*THE CONTACT OWNS A 2003 KIA SORENTO. WHILE PLACING FUEL INTO THE VEHICLE, THE FUEL SPEWED BACK OUT FROM THE GAS PUMP. THE CONTACT STATED THAT IT WOULD TAKE TEN MINUTES TO PLACE $20 WORTH OF GAS INTO THE VEHICLE. HE HAD TO PLACE SMALL QUANTITIES OF FUEL INTO THE VEHICLE AT A TIME TO PREVENT IT FROM SPEWING BACK OUT. AN IND…
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TL*THE CONTACT OWNS A 2003 KIA SORENTO. WHILE PLACING FUEL INTO THE VEHICLE, THE FUEL SPEWED BACK OUT FROM THE GAS PUMP. THE CONTACT STATED THAT IT WOULD TAKE TEN MINUTES TO PLACE $20 WORTH OF GAS INTO THE VEHICLE. HE HAD TO PLACE SMALL QUANTITIES OF FUEL INTO THE VEHICLE AT A TIME TO PREVENT IT FROM SPEWING BACK OUT. AN INDEPENDENT MECHANIC REPLACED THE FUEL TANK PRESSURE RELIEF VALVE AT THE COST OF $191; HOWEVER, THE FAILURE PERSISTS. THE MANUFACTURER WAS UNABLE TO PROVIDE ANY ASSISTANCE . THE FAILURE MILEAGE WAS 82,000 AND CURRENT MILEAGE WAS 85,000. UPDATED 10/16/08 *BF UPDATED 10/20/08.*JB
ENGINE COOLANT LEAKING. CAR PARKED IN GARAGE AT 66,000 MILES. WON'T HOLD COOLANT IS LEAKING AT HEATED COIL. I HAVE TAKEN THIS KIA TO THE DEALERSHIP AND HAVE NOT RECEIVED THE SOURCE OF THE PROBLEM YET. I SAW AND READ THE MANY COMPLAINTS AND SIMILAR PROBLEM WITH THE KIA SORENTO COOLING SYSTEM. THAT IS WHY I AM ENTERING ANOTHE…
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ENGINE COOLANT LEAKING. CAR PARKED IN GARAGE AT 66,000 MILES. WON'T HOLD COOLANT IS LEAKING AT HEATED COIL. I HAVE TAKEN THIS KIA TO THE DEALERSHIP AND HAVE NOT RECEIVED THE SOURCE OF THE PROBLEM YET. I SAW AND READ THE MANY COMPLAINTS AND SIMILAR PROBLEM WITH THE KIA SORENTO COOLING SYSTEM. THAT IS WHY I AM ENTERING ANOTHER COMPLAINT TO HELP GET SOMETHING DONE. WITH EVERY VEHICLE THERE WILL BE PROBLEMS. HOWEVER, THIS SORENTO SEEMS TO HAVE A TON OF ENGINE COOLANT PROBLEMS. THE ONLY RECALL I HAVE ON THIS 2003 KIA SORENTO IS A FUEL ASSEMBLY ISSUE. I WOULD LOVE TO RECEIVE A LIST OF ANY AND ALL RECALLS. HOPEFULLY ADD THE ENGINE COOLING SYSTEM TO IT. *TR
ENGINE LIGHT CAME ON BACK IN FEBRUARY AND HAD IT TO TWO DIFFERENT MECHANIC SHOPS WHICH REPLACED SPARK PLUGS AND ONE COIL PACK. ENGINE LIGHT STILL ON SO I TOOK TO KIA DEALER AND THEY REPLACED SPARK PLUGS WITH PLATNIUM ONES AND REPLACED OTHER 2 COIL PACKS. VEHICLE HAS BEEN BACK TO DEALER SEVERAL TIMES FOR THE PAST SEVERAL MONTHS…
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ENGINE LIGHT CAME ON BACK IN FEBRUARY AND HAD IT TO TWO DIFFERENT MECHANIC SHOPS WHICH REPLACED SPARK PLUGS AND ONE COIL PACK. ENGINE LIGHT STILL ON SO I TOOK TO KIA DEALER AND THEY REPLACED SPARK PLUGS WITH PLATNIUM ONES AND REPLACED OTHER 2 COIL PACKS. VEHICLE HAS BEEN BACK TO DEALER SEVERAL TIMES FOR THE PAST SEVERAL MONTHS FOR CHECK ENGINE LIGHT REPLACING INTAKE MANIFOLD DUE TO RECALL BUT LIGHT CAME BACK ON AND THEY HAVE HAD MY VEHICLE MOST RECENTLY FOR THE PAST 4 WEEKS. I WENT TO PICK IT UP YESTERDAY AS THEY SAID THEY HAD TO REPLACE THE CYLINDER HEADS WITH RECONDITIONED ONES AND ALL GASKETS AND SEALS. AS I STARTED TO LEAVE THE DEALERSHIP LIGHT CAME BACK ON AND VEHICLE IS THERE AGAIN. OBVIOUSLY MECHANICS AT DEALERS DON'T KNOW WHAT'S CAUSING THESE PROBLEMS AND CANNOT FIX THEM. I FEEL THAT KIA SHOULD BUY EVERYONE OUT OF THEIR SORENTOS PLUS GIVE THEM THE VALUE OF THE VEHICLE (WITHOUT DEDUCTING FOR PROBLEMS) PLUS A 15% COMPENSATION FOR PUTTING THE CUSTOMERS THROUGH THIS OR MAYBE PUT A BRAND NEW ENGINE IN VEHICLE. A NEW ENGINE OR REMANUFACTURED ENGINE WAS REPLACED IN THIS VEHICLE BACK IN AUGUST, 2006. I ORIGINALLY PUT MY DATE DOWN AS MARCH, BUT LOOKING BACK, THIS HAS BEEN GOING ON SINCE FEBRUARY!! THIS IS THE SECOND COMPLAINT I AM FILING. *TR
CHECK ENGINE LIGHT KEEPS COMING ON. HAD INTAKE MANIFOLD VALVE REPLACED PER KIA, NEW SPARK PLUGS, CORE COVERS AND NEW VALVES PLUS HEADS WERE SENT OUT. VEHICLE HAS BEEN BACK AND FORTH TO DEALER FOR PAST MONTH AND A HALF BUT HAS BEEN THERE ENTIRELY FOR THE PAST 2 WEEKS. VERY FRUSTRATING AS KIA WILL NOT PROVIDE A RENTAL BUT AFTER…
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CHECK ENGINE LIGHT KEEPS COMING ON. HAD INTAKE MANIFOLD VALVE REPLACED PER KIA, NEW SPARK PLUGS, CORE COVERS AND NEW VALVES PLUS HEADS WERE SENT OUT. VEHICLE HAS BEEN BACK AND FORTH TO DEALER FOR PAST MONTH AND A HALF BUT HAS BEEN THERE ENTIRELY FOR THE PAST 2 WEEKS. VERY FRUSTRATING AS KIA WILL NOT PROVIDE A RENTAL BUT AFTER SOME DISCUSSION WITH SERVICE AT DEALER, THEY HAVE PUT ME IN A RENTAL. DEALER HAS BEEN ON PHONE WITH KIA AND STILL CANNOT COME UP WITH A SOLUTION. *TR
WHILE DRIVING THE SORENTO TO HIS GIRLFRIENDS HOUSE MY SON NOTICED THAT THE TEMPERATURE GAGE WAS HIGHER THAN NORMAL. HE WASN'T TO FAR FROM TOWN SO HE CALLED AND I TOLD HIM TO GET SOME 50/50 ANTIFREEZE TO PUT IN THE RESERVOIR. HE DID THIS AND HAD NO MORE PROBLEMS UNTIL THE NEXT DAY ON HIS WAY HOME. HIS GIRL LIVES ABOUT 20 MILES FR…
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WHILE DRIVING THE SORENTO TO HIS GIRLFRIENDS HOUSE MY SON NOTICED THAT THE TEMPERATURE GAGE WAS HIGHER THAN NORMAL. HE WASN'T TO FAR FROM TOWN SO HE CALLED AND I TOLD HIM TO GET SOME 50/50 ANTIFREEZE TO PUT IN THE RESERVOIR. HE DID THIS AND HAD NO MORE PROBLEMS UNTIL THE NEXT DAY ON HIS WAY HOME. HIS GIRL LIVES ABOUT 20 MILES FROM US. ABOUT HALFWAY HOME THE VEHICLE JUST DIED. HAD THE VEHICLE TOWED TO KIA DEALERSHIP AND WAS TOLD THAT THE ENGINE NEEDED TO BE REPLACED. NO WARNING LIGHTS OR GAUGES IDENTIFIED ANYTHING WRONG. WAS ALSO TOLD THAT ENGINE WAS DRIVEN WHILE EXCESSIVELY HOT. NOT BECAUSE A WARNING LIGHT OR GAUGE TOLD US SO! IF ALL OF THIS COST TO US IS DUE TO A SMALL PIECE OF PLASTIC SOMEONE NEEDS TO TAKE KIA OUT TO THE WOODSHED. "THE CONTACT STATED THAT THE COOLANT TANK WAS CRACKED AND ALL OF THE COOLANT LEAKS OUT THE VEHICLE. WHEN THIS OCCURS, THE TEMPERATURE SENSOR STOPS WORKING. WHILE DRIVING 65 MPH, THE VEHICLE OVERHEATS WITHOUT THE CONTACTS KNOWLEDGE; THEREFORE, HE CONTINUES TO DRIVE UNTIL IT FAILS. THE DEALER DID NOT WANT TO REPAIR THE VEHICLE BECAUSE OF THE ENGINE FAILURE AND NO RECORDING OF PRIOR MAINTENANCE. THE FAILURE MILEAGE WAS 67,000. *TR
Official recalls
105V353000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
Aug 4, 2005
CERTAIN SPORT UTILITY VEHICLES MAY EXPERIENCE A FUEL LEAK FROM FUEL TUBES NEAR THE FUEL TANK DUE TO AN INTERFERENCE FIT WITH THE VEHICLE FLOOR PANEL.
Consequence & remedy
Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE A SECTION OF THE FUEL LINE. THE RECALL BEGAN ON OCTOBER 10, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE10023 · Fuel Spill During Refueling
Opened Jul 12, 2010 · Closed Dec 21, 2011
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Additional source detail variants (4)
Fuel System, Gasoline
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.