NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
305 reports57,000 miles · Apr 15, 2013
EngineSteering
WHILE DRIVING MY DAUGHTER TO SCHOOL, VEHICLE LOST STEERING IN A TURN CAUSING US TO NARROWLY MISS HITTING A UTILITY POLE. VEHICLE HAD TO BE TOWED TO SERVICE GARAGE WHERE THEY CONFIRMED THAT THE CRANKSHAFT PULLEY BOLT HAD BECOME LOOSE CAUSING THE HARMONIC BALANCER PULLEY TO WOBBLE, BREAK AND CAUSE DAMAGE TO ALL SURROUNDING ENGINE …
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WHILE DRIVING MY DAUGHTER TO SCHOOL, VEHICLE LOST STEERING IN A TURN CAUSING US TO NARROWLY MISS HITTING A UTILITY POLE. VEHICLE HAD TO BE TOWED TO SERVICE GARAGE WHERE THEY CONFIRMED THAT THE CRANKSHAFT PULLEY BOLT HAD BECOME LOOSE CAUSING THE HARMONIC BALANCER PULLEY TO WOBBLE, BREAK AND CAUSE DAMAGE TO ALL SURROUNDING ENGINE COMPONENTS. $1700.00 REPAIR DID NOT WORK AND ISSUE RECURRED. AFTER A SECOND REPAIR ATTEMPT, SAME ISSUE OCCURRED AGAIN THIS TIME WITH THE CRANKSHAFT BOLT HAVING SHEERED OFF. VEHICLE IS A SERIOUS SAFETY HAZARD, IS NOT DRIVABLE AT THIS TIME, AND WILL THIS TIME COST MINIMALLY $3500.00 FOR A REPLACEMENT MOTOR....AND POTENTIALLY A LIFE. IT IS IMPERATIVE THAT THE NHTSA MANDATE A RECALL ON THESE VEHICLES AS IT IS LUDICROUS TO WAIT FOR A DEATH OR MULTIPLE DEATHS BEFORE ACTING ON WHAT I AM WELL AWARE IS A COMMONLY REPORTED AND POTENTIALLY DEADLY PROBLEM. A GOOD PART OF "SAFETY" OCCURS IN BEING PROACTIVE. THE ABSENCE OF A RECALL ON THIS IS MIND BOGGLING. NHTSA MUST ACT. *TR
NHTSA ODI #10508347
87,213 miles · Apr 5, 2013
Steering
I HAD JUST PURCHASED MY 2003 KIA SORENTO ON FEBRUARY 23 2013 FROM A LOCAL USED CAR DEALER. THE CAR HAD 85,000 MILES AT TIME OF PURCHASE. IT WAS DRIVING FINE UNTIL MARCH 31, 2013. AS I WAS PULLING OUT OF MY DRIVE WAY THE CAR STARTED MAKING A LOUD NOISE AND THEN I LOST CONTROL OF THE STEERING ALMOST GOING INTO MY NEIGHBORS DITCH. …
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I HAD JUST PURCHASED MY 2003 KIA SORENTO ON FEBRUARY 23 2013 FROM A LOCAL USED CAR DEALER. THE CAR HAD 85,000 MILES AT TIME OF PURCHASE. IT WAS DRIVING FINE UNTIL MARCH 31, 2013. AS I WAS PULLING OUT OF MY DRIVE WAY THE CAR STARTED MAKING A LOUD NOISE AND THEN I LOST CONTROL OF THE STEERING ALMOST GOING INTO MY NEIGHBORS DITCH. THE CAR WAS TAKEN TO THE MECHANIC(TOWED) WHERE HE FOUND THAT THE BOLT GOING INTO THE CRANK SHAFT HAD BEEN SHEARED OFF CAUSING THE BELT TO COME OFF. THE PROBLEM IS THAT EVEN AFTER HE FIXES IT (1800.00 +) HE SAID IT WOULD HAPPEN AGAIN.THIS IS A VERY DANGEROUS PROBLEM. AFTER READING COUNTLESS ACCOUNTS ONLINE OF OTHER KIA SORENTO OWNERS WITH THE SAME PROBLEM, I FEEL KIA NEEDS TO RECALL THIS PART. *TR
NHTSA ODI #10507297
170,000 miles · Mar 27, 2013
EngineFuel/propulsion System
TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. IN ADDITION, FUEL WOULD SPEW FROM THE FILLER NECK WHEN REFUELING AND THE INTERIOR LIGHTS WOULD FLICKER ON AND OFF SPORADICALLY. THE VEHICLE WAS TAKEN TO THE DEALER TO HAVE A DIAGNOSTIC PERFORMED, WHO WAS UNABLE TO GENERATE A FA…
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TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. IN ADDITION, FUEL WOULD SPEW FROM THE FILLER NECK WHEN REFUELING AND THE INTERIOR LIGHTS WOULD FLICKER ON AND OFF SPORADICALLY. THE VEHICLE WAS TAKEN TO THE DEALER TO HAVE A DIAGNOSTIC PERFORMED, WHO WAS UNABLE TO GENERATE A FAILURE CODE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 175,000 AND THE CURRENT MILEAGE WAS 180,000.
NHTSA ODI #10504675
67,000 miles · Feb 23, 2013
Engine
I PURCHASED CAR FROM ORGINAL OWNER ABOUT 4 YEARS AGO WITH AROUND 47K MILES. WITHIN A MONTH OR TWO THE ENGINE LIGHT CAME ON. AFTER NUMEROUS VISITS OVER THE COURSE OF THE LAST 4 YEARS TO THE DEALERSHIP, COMMENTS ON THE WORK ORDERS THAT THEY COULD NOT FIGURE OUT THE PROBLEM, REPLACING THE TIMING BELTS, PLUGS, WIRES AND COILS I A…
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I PURCHASED CAR FROM ORGINAL OWNER ABOUT 4 YEARS AGO WITH AROUND 47K MILES. WITHIN A MONTH OR TWO THE ENGINE LIGHT CAME ON. AFTER NUMEROUS VISITS OVER THE COURSE OF THE LAST 4 YEARS TO THE DEALERSHIP, COMMENTS ON THE WORK ORDERS THAT THEY COULD NOT FIGURE OUT THE PROBLEM, REPLACING THE TIMING BELTS, PLUGS, WIRES AND COILS I AM TOLD THAT THE 4TH CYLINDER IS BAD AND BASED UPON THE ISSUE I AM LOOKING AT BETWEEN $2800.00 TO $4,000 TO FIX. IF ITS THE TOP END THE LESSER OF THE TWO NUMBERS AND IF ITS THE BOTTOM END I WAS TOLD THAT I SHOULD CONSIDER WETHER OR NOT I WANT TO SINK $4,000 INTO THE CAR AT THIS POINT. WHATS MORE DISTURBING IS WHEN RESEARCHING THE ISSUE ON VARIOUS WEBSITES I COME TO FIND OUT THE MOST REOCCURING PROBLEM IS THE CRANKSHAFT BOLT COMING OUT AND CAUSING SERIOUS DAMAGE AND A VERY DANGEROUS SITUATION FOR THE DRIVER. THE RESPONSE BY KIA SEEMS TO BE CONSISTENT AND NOW KNOWING THAT THEY DO NOT STAND BEHIND THEIR WARRANTIES, ISSUE RECALLS(CRANKSHAFT BOLT 2007) AND STILL EXPECT THEIR CUSTOMERS TO PAY FOR THE REPAIRS I CAN CONFIDENTLY SAY I WILL NEVER PURCHASE A KIA PRODUCT AGAIN. THE CAR CURRENTLY HAS 67,00 MILES ON IT AND I AM INTRIGUED BY THE COMMENTS AND REQUESTS FOR A CLASS ACTION LAWSUIT AGAINST KIA. I AM HOPPING THAT A ENOUGH PEOPLE HAVE THE DESIRE TO FOLLOW THROUGH AND IF NEEDED I WOULD SUPPORT. *TR
NHTSA ODI #10499793
Mileage unknown · Feb 19, 2013
Fuel System, Gasoline
WHEN PUMPING AS INTO THE TANK, GAS SHOOTS OUT OF THE TANK LIKE OPENING A SODA AFTER SHAKING IT UP. FUEL PROJECTION IS VERY FORCEFUL. NO MATTER IF I TRICKLE GAS IN. I HAVE BEEN REJECTED FROM GAS STATIONS BECAUSE TRUCK SPITS OUT SO MUCH GAS & I WAS TOLD MY VEHICLE IS A FIRE HAZARD. KIA PERFORMED TWO RECALLS SC092 & SC073. THE PROB…
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WHEN PUMPING AS INTO THE TANK, GAS SHOOTS OUT OF THE TANK LIKE OPENING A SODA AFTER SHAKING IT UP. FUEL PROJECTION IS VERY FORCEFUL. NO MATTER IF I TRICKLE GAS IN. I HAVE BEEN REJECTED FROM GAS STATIONS BECAUSE TRUCK SPITS OUT SO MUCH GAS & I WAS TOLD MY VEHICLE IS A FIRE HAZARD. KIA PERFORMED TWO RECALLS SC092 & SC073. THE PROBLEM STILL PERSISTS. KIA CUSTOMER CARE NOR THE MECHANICS AT BAY KIA IN NORFOLK, VA HAVE BEEN VERY UNHELPFUL AND INSTEAD OF INVESTIGATING THE PROBLEM, SAY THAT IT IS USER ERROR! *TR
NHTSA ODI #10499320
53,105 miles · Jan 15, 2013
Engine
I WAS DRIVING AND HEARD A SCREECHING SOUND AND LOST MY POWER STEERING. I HAD VEHICLE TOWED TO MY LOCAL GARAGE AND WAS INFORMED THAT THE CRANKSHAFT BOLT, ROLL PIN AND CRANKSHAFT SPROCKET WERE ALL DAMAGED BECAUSE THE BOLT HAD BROKEN. THE GARAGE REPAIRED THE CAR AND I WAS INFORMED THAT THIS IS A COMMON PROBLEM WITH KIA SORENTO M…
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I WAS DRIVING AND HEARD A SCREECHING SOUND AND LOST MY POWER STEERING. I HAD VEHICLE TOWED TO MY LOCAL GARAGE AND WAS INFORMED THAT THE CRANKSHAFT BOLT, ROLL PIN AND CRANKSHAFT SPROCKET WERE ALL DAMAGED BECAUSE THE BOLT HAD BROKEN. THE GARAGE REPAIRED THE CAR AND I WAS INFORMED THAT THIS IS A COMMON PROBLEM WITH KIA SORENTO MODELS. THE CRANKSHAFT BOLT PART NUMBER HAD CHANGED AND BEEN REDESIGNED WHICH SHOWS THAT KIA KNOWS OF AN ISSUE. THE SHOP HAD TO REPLACE THE CRANKSHAFT SPROCKET, ROLL PIN AND CRANKSHAFT BOLT. *TR
NHTSA ODI #10493031
52,000 miles · Dec 14, 2012
Fuel/propulsion System
WE HAVE A 2003 KIA SORENTO, AND SINCE NOVEMBER WHILE PUMPING GAS, FUEL SUDDENLY SPEWS OUT -- LIKE A SODA CAN THAT HAD BEEN SHAKEN. ONLINE WE CAN FIND OTHER 2003 KIA SORENTOS ALSO COMPLAINING ABOUT WHAT'S KNOWN AS FUEL SPIT-BACK. . THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION INVESTIGATED OVER 100 COMPLAINTS OF SPIT-BACK …
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WE HAVE A 2003 KIA SORENTO, AND SINCE NOVEMBER WHILE PUMPING GAS, FUEL SUDDENLY SPEWS OUT -- LIKE A SODA CAN THAT HAD BEEN SHAKEN. ONLINE WE CAN FIND OTHER 2003 KIA SORENTOS ALSO COMPLAINING ABOUT WHAT'S KNOWN AS FUEL SPIT-BACK. . THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION INVESTIGATED OVER 100 COMPLAINTS OF SPIT-BACK ON 2003 KIA SORENTOS. COMPLAINTS ALLEGE THAT WHILE REFUELING THE VEHICLE, FUEL CAN SPILL OUT OR SPIT BACK FROM THE FUEL FILLER PORT ON MODEL YEAR (MY) 2003 KIA SORENTO VEHICLES. CONSUMERS REPORT THAT THE SPILLED FUEL CAN SPLASH ON THE PERSON FUELING THE VEHICLE, OR ON THE SIDE OF THE VEHICLE AND THE GROUND. JUST LIKE OURS. THEN IN JANUARY 2012, KIA'S TESTING FOUND THAT IF THE CANISTER FILTER BECOMES SIGNIFICANTLY CLOGGED, EXCESS PRESSURE CAN BUILD UP IN THE FUEL TANK AND CAUSE FUEL TO SPIT BACK FROM THE FILLER PORT DURING REFUELING. TO ADDRESS THE ISSUE OF FUEL SPIT BACK DURING REFUELING, KIA CONDUCTED A SERVICE CAMPAIGN OF APPROXIMATELY 86,000 MY 2003 AND 2004 KIA SORENTO VEHICLES. THE CAMPAIGN WILL PROVIDE A ONE-TIME REPLACEMENT OF THE CANISTER FILTER, AT NO COST TO THE OWNER -- THIS WAS DONE ON OUR CAR ON MARCH 6, 2012. BEFORE THIS SERVICE, THERE WAS NO PROBLEM WITH FUEL SPIT-BACK, NOW IT HAPPENS EVERY TIME WE FUEL UP. THE DEALER WANTS TO CHARGE US TO FIX IT, THE COMPANY IS OF NO HELP YOUR AGENCY CLOSED ITS INVESTIGATION, BUT IT SEEMS YOU MUST REOPEN IT. AGAIN, WE DID NOT HAVE THE FUEL SPIT-BACK PROBLEM UNTIL AFTER THE SERVICE!!!!!!!!!!! *TR
NHTSA ODI #10488797
10 miles · Dec 10, 2012
SteeringStructure
MY 2003 KIA SORENTO START VIBRATING AS I WAS PULLING INTO MY DRIVEWAY AND BEFORE I CAN PARK IT I HEARD A LOAD NOISE AND MY STEERING WHEEL BECAME VERY HEAVY TO STEER AND ALMOST LOOSE CONTROL. I HAD A MECHANIC LOOK INTO THE ISSUE AND FOUND THE PULLEY BOLT (HARMONIC BALANCER) BROKE IN HALF. I HAD ALSO CHECK IF THIS IS AN UNUSU…
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MY 2003 KIA SORENTO START VIBRATING AS I WAS PULLING INTO MY DRIVEWAY AND BEFORE I CAN PARK IT I HEARD A LOAD NOISE AND MY STEERING WHEEL BECAME VERY HEAVY TO STEER AND ALMOST LOOSE CONTROL. I HAD A MECHANIC LOOK INTO THE ISSUE AND FOUND THE PULLEY BOLT (HARMONIC BALANCER) BROKE IN HALF. I HAD ALSO CHECK IF THIS IS AN UNUSUAL PROBLEM - CAME TO FIND OUT THAT THIS COULD POTENTIAL DESIGN DEFECT FROM KIA. AS THERE ARE THOUSAND OF THEM THAT HAS SIMILAR PROBLEM COMPLAINED ON THE INTERNET. I HAD CALLED KIA DEALER SHIP AND THEY ARE NOT HELPING ON THIS DESIGN FLAW ISSUE. *TR
NHTSA ODI #10487856
109,000 miles · Nov 25, 2012
Fuel/propulsion System
I HAD OWNED THE VEHICLE FOR A YEAR WHEN ALL OF A SUDDEN ONE DAY I WAS FILLING UP WITH GAS, HAD PUMPED LESS THAN A GALLON WHEN ALL OF A SUDDEN, THE GAS CAME SHOOTING BACK OUT OF THE TANK ALL OVER ME, THE CAR, THE GROUND, EVERYWHERE. I TRIED MORE GAS AS I WAS ALMOST ON EMPTY, & IT HAPPENED OVER & OVER. FINALLY, I HAD TO PULL THE…
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I HAD OWNED THE VEHICLE FOR A YEAR WHEN ALL OF A SUDDEN ONE DAY I WAS FILLING UP WITH GAS, HAD PUMPED LESS THAN A GALLON WHEN ALL OF A SUDDEN, THE GAS CAME SHOOTING BACK OUT OF THE TANK ALL OVER ME, THE CAR, THE GROUND, EVERYWHERE. I TRIED MORE GAS AS I WAS ALMOST ON EMPTY, & IT HAPPENED OVER & OVER. FINALLY, I HAD TO PULL THE NOZZLE MOST OF THE WAY OUT OF THE TANK, & PUMP AS SLOWLY AS POSSIBLE. I LEARNED THAT IF I LISTENED CAREFULLY, I COULD HEAR THE GAS APPROACHING THE TOP OF THE NECK & IF I WAS QUICK ENOUGH, COULD KEEP THE "BLOW BACK" DOWN TO A TRICKLE & ONLY HAVE IT ON THE VEHICLE & THE GROUND & NOT ON ME. MY SON REFUSES TO DRIVE IT IF IT NEEDS TO BE GASSED UP. IT MAKES ME VERY NERVOUS TO PUMP GAS LIKE THIS. WHAT IF THERE IS A RANDOM SPARK? I NOTICED IN 2005 (LONG BEFORE I PURCHASED) THERE WAS SOME SORT OF FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS RECALL FROM HTTP://WWW.MOTORTREND.COM/CARS/2003/KIA/SORENTO/RECALLS/ DOES THAT RECALL COVER THIS ISSUE? I READ A LOT OF COMPLAINTS FROM MANY PEOPLE HAVING THIS VERY SAME ISSUE. *TR
NHTSA ODI #10485942
107,000 miles · Nov 25, 2012
Electrical SystemExterior Lighting
DRIVING AT NIGHT WHEN ALL OF A SUDDEN INTERIOR LIGHTS STARTED BLINKING OFF & ON LIKE STROBE LIGHTS AT A DISCO. I TRIED TURNING THEM OFF, NOTHING. IT SEEMED RELATED TO THE DIMMER SWITCH BECAUSE IF I KEPT PRESSURE ON IT TO THE LOWEST DEGREE, THE FLASHING STOPPED. FOR AWHILE I WEDGED A PIN IN THE SWITCH & THAT WORKED. EVENTUALL…
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DRIVING AT NIGHT WHEN ALL OF A SUDDEN INTERIOR LIGHTS STARTED BLINKING OFF & ON LIKE STROBE LIGHTS AT A DISCO. I TRIED TURNING THEM OFF, NOTHING. IT SEEMED RELATED TO THE DIMMER SWITCH BECAUSE IF I KEPT PRESSURE ON IT TO THE LOWEST DEGREE, THE FLASHING STOPPED. FOR AWHILE I WEDGED A PIN IN THE SWITCH & THAT WORKED. EVENTUALLY, THOUGH THAT STOPPED WORKING & THE LIGHT SHOW WOULD BEGIN. IT HAPPENED DAY & NIGHT, JUST MORE NOTICEABLE AT NIGHT. I FINALLY REMOVED THE FUSE FOR THE CABIN LIGHTS & AS A RESULT, HAVE NO DASH LIGHTS EITHER WHILE DRIVING IN THE DARK. I'VE NOT GONE TO KIA AS I AM SURE IT WILL COST WAY MORE THAN I CAN AFFORD. I'M REDUCED TO USING A FLASHLIGHT WHEN ON LONG ROAD TRIPS TO CHECK GAS GAUGE & SPEEDOMETER. *TR
NHTSA ODI #10485940
NHTSA investigations
1PE10023 · Fuel Spill During Refueling
Opened Jul 12, 2010 · Closed Dec 21, 2011
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Additional source detail variants (4)
Fuel System, Gasoline
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the ground.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.
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