THIS VEHICLE HAS HAD OIL ISSUES CAUSED BY POOR DESIGN SINCE ITS INCEPTION IN 2004. THE MANUAL CALLS FOR 4.5 QTS BUT IT TAKES 6QTS TO REACH PROPER LEVEL THE DIP STICK. IT IS IMPOSSIBLE TO MAINTAIN PROPER OIL LEVEL. HAVE HAD TOP END NOISE, IGNORED BY DEALER, SINCE NEW. AT 42K MILES THE HYDRAULIC LIFTERS FAILED (8 X $60 + $900 …
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THIS VEHICLE HAS HAD OIL ISSUES CAUSED BY POOR DESIGN SINCE ITS INCEPTION IN 2004. THE MANUAL CALLS FOR 4.5 QTS BUT IT TAKES 6QTS TO REACH PROPER LEVEL THE DIP STICK. IT IS IMPOSSIBLE TO MAINTAIN PROPER OIL LEVEL. HAVE HAD TOP END NOISE, IGNORED BY DEALER, SINCE NEW. AT 42K MILES THE HYDRAULIC LIFTERS FAILED (8 X $60 + $900 LABOR) DUE TO LACK OF OIL. I AM TOLD BY THE DEALER THERE IS A PUMICE TYPE FILTER IN THE SYSTEM THAT CLOGS UP. THIS "FILTER" IS SUPPOSED TO LAST THE LIFE OF THE MOTORCYCLE. *TR
NHTSA ODI #10229636
1,700 miles · Jul 29, 2005
Engine And Engine Cooling
2004 KAWASAKI KLR 650A BROKEN TENSIONER SPRING. FAILURE FOUND AT 1700 MILE INSPECTION OF SUSPECTED BALANCER LEVER MECHANISM. NO ENGINE FAILURE OCCURRED. NEW AFTER MARKET UPGRADED PARTS AND TOOLS WERE PURCHASED AND REPAIRS WERE MADE.(BROKEN TENSIONER SPRING IS AVAILABLE FOR INSPECTION). *NM
NHTSA ODI #10130540
Mileage unknown · Jun 20, 2005
Engine And Engine Cooling
DT : CONTACT STATES: MOTORCYCLE HAS BEEN IN THE SHOP A TOTAL OF 5 TIMES. AT FIRST IT WAS MAKING A RATTLING NOISE AND THEY TRIED TO FIX IT WOULD START RATTLING AGAIN. THE FRONT PULLEY QUIT WORKING. AT A CORNER OR A CURVE, AND THE PULLEY GOES OUT COULD HAVE AN ACCIDENT. *AK
ON CERTAIN MOTORCYCLES, THE FRONT BRAKE HOSE CAN BECOME TRAPPED BETWEEN THE FRONT FORK AND FENDER, WITH SUBSEQUENT MOTION OF THE FRONT SUSPENSION ABRADING THE BRAKE HOSE.
Consequence & remedy
Consequence: CONTINUED USE OF THE MOTORCYCLE WITH THE BRAKE HOSE TRAPPED IN THIS POSITION COULD CAUSE A BRAKE FLUID LEAK CREATING THE POSSIBILITY OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL ADD A BRACKET TO SUPPORT THE BRAKE HOSES, AND PREVENT THEM FROM INADVERTENTLY BEING PUSHED FORWARD INTO THE FENDER/FORK INTERFACE AREA. THE RECALL BEGAN ON AUGUST 2, 2004. OWNERS SHOULD CONTACT KAWASAKI AT 1-866-802-9381.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
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No exact-year investigations in this snapshot.
2004 Kawasaki VN2000 A1 Problems, Complaints & Recalls | Skip That Year