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2005 Jeep Wrangler

Owner reports · Recalls · Investigations

More warning signs than most Wrangler years

Owner complaints for the 2005 Jeep Wrangler are substantially higher than the model-year median of 265.

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When problems were reported

Mileage at the reported incident

533 reports with mileage · 117 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 346 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports9 fire reports10 injury reports

Fuel System, Gasoline complaints

346 reports
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48,150 miles · Sep 25, 2010
Fuel System, Gasoline

2005 JEEP WRANGLER HAS FUEL SPILLOVER ABOUT 9 OUT OF 10 TIMES I FILL UP THE GAS TANK WHETHER OR NOT I "HAND PUMP" THE FUEL. THERE HAVE BEEN NO MODIFICATIONS MADE TO THIS VEHICLE. THIS PROBLEM HAS BEEN OCCURRING SINCE NOVEMBER 2009. FUEL SPILLS DOWN THE SIDE OF THE VEHICLE, SOMETIMES ON ME (OH, AND I'M PREGNANT), AND ON THE GR…

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2005 JEEP WRANGLER HAS FUEL SPILLOVER ABOUT 9 OUT OF 10 TIMES I FILL UP THE GAS TANK WHETHER OR NOT I "HAND PUMP" THE FUEL. THERE HAVE BEEN NO MODIFICATIONS MADE TO THIS VEHICLE. THIS PROBLEM HAS BEEN OCCURRING SINCE NOVEMBER 2009. FUEL SPILLS DOWN THE SIDE OF THE VEHICLE, SOMETIMES ON ME (OH, AND I'M PREGNANT), AND ON THE GROUND. VARIOUS APPROACHES TO FILLING THE TANK HAVE BEEN MADE, BUT NOTHING SEEMS TO ALLEVIATE THE PROBLEM. *TR

NHTSA ODI #10357445

60,000 miles · Sep 14, 2010
Fuel System, GasolineInjury

2005 JEEP WRANGLER UNLIMITED RUBICON FUEL TANK OVERFLOWS 80% OF THE TIME I FILL UP. ONCE, IT KEPT RUNNING WITHOUT STOPPING AND SPILLING 5-10 GALLONS. THIS CAUSED ME TO SLIP IN THE GAS RESULTING IN WHIPLASH WHICH I AM STILL HAVING TO ADDRESS 2 MONTHS LATER. THIS IS A MAJOR FIRE HAZARD, SAFETY HAZARD, ENVIRONMENTAL C…

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2005 JEEP WRANGLER UNLIMITED RUBICON FUEL TANK OVERFLOWS 80% OF THE TIME I FILL UP. ONCE, IT KEPT RUNNING WITHOUT STOPPING AND SPILLING 5-10 GALLONS. THIS CAUSED ME TO SLIP IN THE GAS RESULTING IN WHIPLASH WHICH I AM STILL HAVING TO ADDRESS 2 MONTHS LATER. THIS IS A MAJOR FIRE HAZARD, SAFETY HAZARD, ENVIRONMENTAL CONCERN AND MONETARY PROBLEM AND JEEP/CHRYSLER NEEDS TO OWN UP TO THE PROBLEM AND ISSUE A RECALL. IF NOT, THE GOVERNMENT NEEDS TO FORCE THE ISSUE. *TR

NHTSA ODI #10355613

45,000 miles · Sep 14, 2010
Fuel System, Gasoline

I DRIVE A 2005 JEEP WRANGLER SPORT WITH A 4.0 LITER ENGINE, EVERY TIME I FILL UP, THE GAS TANK SHOOTS GAS OUT OF THE TANK, SPILLING IT ONTO THE GROUND. *TR

NHTSA ODI #10355520

48,000 miles · Sep 13, 2010
Fuel System, Gasoline

MY 2005 JEEP WRANGLER ALWAYS OVERFLOWS WHEN I FILL IT UP. THE FUEL FILLS THE FILLER NECK AND OVERFLOWS. *TR UPDATED 12/07/11 *BF

NHTSA ODI #10355289

Mileage unknown · Sep 9, 2010
Fuel System, Gasoline

EVERY TIME I FILL MY JEEP WITH GASOLINE, AT THE END OF FILLING THE TANK, GAS WILL COME UP OUT OF THE TANK, THROUGH THE GAS HOLE AND SPILL ON THE FLOOR. THIS COULD CAUSE A POTENTIAL FIRE. *TR

NHTSA ODI #10354724

83,000 miles · Sep 2, 2010
Fuel System, Gasoline

EVERY TIME I ATTEMPT TO FILL MY 2005 JEEP WRANGLER'S TANK TO FULL, GAS SPILLS OUT OF THE FUEL TUBE AFTER THE PUMP SHUTS OFF AUTOMATICALLY. THIS IS AT LEAST 8OZ OF FUEL EASILY GUSHING OUT AND IS A FIRE HAZARD. I AM THE SECOND OWNER, AND HAVE ONLY OWNED IT SINCE 7/31/10. I HAVE FILLED THE TANK 4 TIMES AND ALL 4 TIMES THIS HAS OC…

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EVERY TIME I ATTEMPT TO FILL MY 2005 JEEP WRANGLER'S TANK TO FULL, GAS SPILLS OUT OF THE FUEL TUBE AFTER THE PUMP SHUTS OFF AUTOMATICALLY. THIS IS AT LEAST 8OZ OF FUEL EASILY GUSHING OUT AND IS A FIRE HAZARD. I AM THE SECOND OWNER, AND HAVE ONLY OWNED IT SINCE 7/31/10. I HAVE FILLED THE TANK 4 TIMES AND ALL 4 TIMES THIS HAS OCCURRED. A GOOGLE SEARCH REVEALED A WRANGLER FORUM WHERE COUNTLESS JEEP OWNERS ARE EXPERIENCING THE SAME ISSUE, CHRYSLER WILL NOT ISSUE A RECALL EVEN THOUGH THEY HAVE PAID FOR NUMEROUS GAS TANKS TO BE REPLACED. I HAVE NOT CALLED CHRYSLER YET, BECAUSE I ALREADY KNOW THE RUNAROUND I WILL ENCOUNTER BASED ON OTHER'S EXPERIENCE, AND AM WAITING UNTIL I HAVE SOME TIME OFF NEXT WEEK TO DEVOTE TO THIS FRUSTRATING PHONE CALL. *TR

NHTSA ODI #10353482

66,000 miles · Aug 30, 2010
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2005 JEEP WRANGLER. WHILE THE CONTACT ADDED FUEL TO THE GASOLINE TANK HE NOTICED THAT IT SPILLED BACK OUT. THE VEHICLE WILL BE TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WILL BE NOTIFIED. THE FAILURE MILEAGE WAS 66,000 AND THE CURRENT MILEAGE WAS 67,493.

NHTSA ODI #10352774

65,000 miles · Aug 17, 2010
Fuel System, Gasoline

AT THE 65K MILE MARK EVERYTIME I FILL UP THE GAS WILL OVERFLOW AND SPILL OUT OF THE FILLER TUBE. FROM THE RESEARCH I HAVE DONE THERE ARE ALOT OF TJ OWNERS THAT THIS IS HAPPENING TO. IT IS A SAFETY PROBLEM BECAUSE IF I HAVE THE TOP OFF MY 3 YEAR OLD SON SIDES RIGHT ABOVE THE FUEL FILLER TUBE AND GAS COULD SPLASH ONTO HIM. *TR

NHTSA ODI #10350091

87,000 miles · Aug 17, 2010
Fuel System, Gasoline

2005 JEEP WRANGLER, FUEL OVERFILLS EVERY TIME I GO TO THE PUMP. WHEN THE FUEL PUMP AUTO STOPS ABOUT A QUART OF FUEL SHOOTS OUT OF THE VEHICLE FILLER TUBE. THE FUEL HAS SPLASHED ALL OVER THE VEHICLE, AND MY CLOTHES. THIS OCCURS ON THE FIRST AUTO SHUT-OFF AND IS NOT DUE TO TOPPING-OFF THE TANK. THIS IS A COMMON PROBLEM ON THE J…

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2005 JEEP WRANGLER, FUEL OVERFILLS EVERY TIME I GO TO THE PUMP. WHEN THE FUEL PUMP AUTO STOPS ABOUT A QUART OF FUEL SHOOTS OUT OF THE VEHICLE FILLER TUBE. THE FUEL HAS SPLASHED ALL OVER THE VEHICLE, AND MY CLOTHES. THIS OCCURS ON THE FIRST AUTO SHUT-OFF AND IS NOT DUE TO TOPPING-OFF THE TANK. THIS IS A COMMON PROBLEM ON THE JEEP WRANGLER AND IS WELL DOCUMENTED ON THE INTERNET. *TR

NHTSA ODI #10350061

75,000 miles · Aug 15, 2010
Fuel System, Gasoline

I OWN A 2005 JEEP WRANGLER RUBICON. IT IS UNMODIFIED. IT WILL CONSISTENTLY OVERFLOW AT THE GAS PUMP IF I FILL THE TANK. THEREFORE, I MUST MONITOR THE PUMP CLOSELY AND STOP SHORT OF FILLING THE TANK TO AVOID THIS PROBLEM. SOMETHING IS NOT WORKING CORRECTLY. *TR

NHTSA ODI #10349435

Official recalls

1

05V460000 · Power Train:automatic Transmission

Oct 6, 2005

ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.

Consequence & remedy

Consequence: IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.

Remedy: DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

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