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2005 Jeep Wrangler

Owner reports · Recalls · Investigations

More warning signs than most Wrangler years

Owner complaints for the 2005 Jeep Wrangler are substantially higher than the model-year median of 265.

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When problems were reported

Mileage at the reported incident

533 reports with mileage · 117 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 346 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports9 fire reports10 injury reports

Fuel/propulsion System complaints

99 reports
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19,800 miles · Jul 10, 2012
Fuel/propulsion System

WHEN REFUELING AND FILLING UP GAS TANK, THE AUTOMATIC GAS PUMP NOZZLE DOES NOT SHUT-OFF IN TIME RESULTING IN GAS OVERFLOW/SPILLING. TYPICALLY A FEW CUPS OF GAS WILL SPILL OUT BEFORE NOZZLE SHUTS OFF THE GAS FLOW. HAVE TRIED FILLING AT DIFFERENT GAS STATIONS, WITH DIFFERENT PUMPS, AND POSITIONING NOZZLE IN DIFFERENT POSITIONS B…

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WHEN REFUELING AND FILLING UP GAS TANK, THE AUTOMATIC GAS PUMP NOZZLE DOES NOT SHUT-OFF IN TIME RESULTING IN GAS OVERFLOW/SPILLING. TYPICALLY A FEW CUPS OF GAS WILL SPILL OUT BEFORE NOZZLE SHUTS OFF THE GAS FLOW. HAVE TRIED FILLING AT DIFFERENT GAS STATIONS, WITH DIFFERENT PUMPS, AND POSITIONING NOZZLE IN DIFFERENT POSITIONS BUT RESULT IS THE SAME AND GAS OVERFLOWS. ONLY WAY TO PREVENT IS TO GUESS HOW MUCH GAS IS NEEDED -- THEN STOP PUMP BEFORE TANK IS FULL -- THEN FILL REMAINDER OF TANK WITH PUMP ON SLOWEST SETTING. *TR

NHTSA ODI #10465113

70,000 miles · Jul 9, 2012
Fuel/propulsion System

GAS TANK OVERFLOWS EVERYTIME I FILL UP. DOESN'T MATTER WHAT GAS STATION I GO TO, THE GAS ALWAYS SPITS OUT OF THE TANK AND ALL OVER THE SIDE OF THE CAR BEFORE THE PUMP STOPS. SOMETHING IS WRONG WITH THE TANK OR AN INTERNAL CHECK VALVE WHICH SHOULD PREVENT THIS. I CAN NEVER FILL THE GAS TANK UP FULL BECAUSE OF THIS ISSUE. THE ON…

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GAS TANK OVERFLOWS EVERYTIME I FILL UP. DOESN'T MATTER WHAT GAS STATION I GO TO, THE GAS ALWAYS SPITS OUT OF THE TANK AND ALL OVER THE SIDE OF THE CAR BEFORE THE PUMP STOPS. SOMETHING IS WRONG WITH THE TANK OR AN INTERNAL CHECK VALVE WHICH SHOULD PREVENT THIS. I CAN NEVER FILL THE GAS TANK UP FULL BECAUSE OF THIS ISSUE. THE ONLY FIX I HAVE FOUND THROUGH RESEARCH IS A BRAND NEW GAS TANK, WHICH IS RIDICULOUS. *TR

NHTSA ODI #10464806

57,000 miles · Jun 17, 2012
Fuel/propulsion System

APPROXIMATELY 1 YEAR AFTER PURCHASING MY USED 2005 WRANGLER, GAS STARTED TO OVERFLOW FROM THE FILLER TUBE UPON FUELING. THE FIRST TIME THIS OCCURRED, I THOUGHT IT WAS A DEFECTIVE PUMP SHUT-OFF AT THE STATION UNTIL IT HAPPENED THE NEXT TIME AND THE NEXT AND SO ON. I HAVE BEEN DEALING WITH THIS FOR AT LEAST 2 YEARS WITH NO RESOLV…

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APPROXIMATELY 1 YEAR AFTER PURCHASING MY USED 2005 WRANGLER, GAS STARTED TO OVERFLOW FROM THE FILLER TUBE UPON FUELING. THE FIRST TIME THIS OCCURRED, I THOUGHT IT WAS A DEFECTIVE PUMP SHUT-OFF AT THE STATION UNTIL IT HAPPENED THE NEXT TIME AND THE NEXT AND SO ON. I HAVE BEEN DEALING WITH THIS FOR AT LEAST 2 YEARS WITH NO RESOLVE. A GOOD AMOUNT OF GAS WILL SPILL OUT OF THE TANK ONCE THE TANK HAS REACHED CAPACITY, SPRAYING GAS ALL OVER THE VEHICLE AND THE GROUND. THIS CAN BE MINIMIZED BY SLOWING THE FLOW FROM THE NOZZLE, BUT THERE IS NO WAY TO TELL WHEN THE TANK IS GOING TO BE FULL OR NOT. THIS IS NOT ONLY A SAFETY ISSUE AS THERE IS NOW A VOLATILE SUBSTANCE ON THE GROUND, BUT AN ENVIRONMENTAL ISSUE AS THERE IS NOW GASOLINE THAT COULD EASILY ENTER THE GROUND WATER. IT IS UNACCEPTABLE THAT CHRYSLER IS AWARE OF THIS PROBLEM, HAS ADMITTED THAT IT AFFECTS OTHER MODEL YEARS YET REFUSES TO ACCEPT FURTHER RESPONSIBILITY. *TR

NHTSA ODI #10461995

50,000 miles · Jun 4, 2012
Fuel/propulsion System

WHEN FILLING UP THE JEEP WITH GASOLINE, GAS PUMPS WILL NOT CLICK OFF, AND THE FUEL TANK OVERFILLS, BUT SPRAYS OUT WITH GREAT FORCE SOAKING THE INDIVIDUAL PUMPING GASOLINE. *TR

NHTSA ODI #10460434

19,562 miles · Jun 3, 2012
Fuel/propulsion System

FILLED UP FUEL TANK, WHEN IT GOT TO THE TOP IT DIDN'T SHUT OFF WITHOUT SPILLING OUT. NOW IT DOES IT ALL THE TIME. *TR

NHTSA ODI #10460425

36,000 miles · Jun 3, 2012
Fuel/propulsion SystemStructureInjury

WHEN REFUELING THE VEHICLE, THE AUTOMATIC SHUTOFF DOES NOT ENGAGE FROM THE VEHICLE ITSELF PROPERLY, CAUSING FUEL TO CONTINUE TO FLOW AND OUT AND ALL OVER THE SIDE OF THE VEHICLE. IT ALSO SPRAYS OUT AND ON THE OPERATOR FUELING THE VEHICLE. THERE IS A TECHNICAL SERVICE BULLETIN FROM JEEP ABOUT THE ISSUE, BUT ACTION HAS NOT BEEN TA…

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WHEN REFUELING THE VEHICLE, THE AUTOMATIC SHUTOFF DOES NOT ENGAGE FROM THE VEHICLE ITSELF PROPERLY, CAUSING FUEL TO CONTINUE TO FLOW AND OUT AND ALL OVER THE SIDE OF THE VEHICLE. IT ALSO SPRAYS OUT AND ON THE OPERATOR FUELING THE VEHICLE. THERE IS A TECHNICAL SERVICE BULLETIN FROM JEEP ABOUT THE ISSUE, BUT ACTION HAS NOT BEEN TAKEN BY THE MANUFACTURER. I REQUEST THIS BE REPAIRED UNDER WARRANTY. MATERIAL SAFETY DATA SHEETS CLASSIFY GASOLINE AS A HAZARDOUS MATERIAL, KNOWN TO CAUSE HEALTH DEFECTS WHEN IN CONTACT WITH SKIN, AND ENVIRONMENTAL IMPACTS WHEN IMPROPERLY CONTAINED. *TR

NHTSA ODI #10460381

72,000 miles · May 29, 2012
Fuel/propulsion System

OUR 2005 JEEP WRANGLER HAS BEEN OVERFLOWING WHEN FILLING UP THE GAS TANK FOR TWO MONTHS NOW. THERE IS NO WARNING AND THE GAS SPEWS OUT OF THE NOZZLE/TANK. THE GAS OFTEN GETS ALL OVER MY SHOES, HANDS AND PANTS. WE ARE NOT IGNORING THE SHUT OFF CLICK, SINCE THIS PROBLEM BEGAN THERE HASN'T BEEN ONE. FOR OUR OWN SAFETY WE WAIT UNTIL…

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OUR 2005 JEEP WRANGLER HAS BEEN OVERFLOWING WHEN FILLING UP THE GAS TANK FOR TWO MONTHS NOW. THERE IS NO WARNING AND THE GAS SPEWS OUT OF THE NOZZLE/TANK. THE GAS OFTEN GETS ALL OVER MY SHOES, HANDS AND PANTS. WE ARE NOT IGNORING THE SHUT OFF CLICK, SINCE THIS PROBLEM BEGAN THERE HASN'T BEEN ONE. FOR OUR OWN SAFETY WE WAIT UNTIL THE GAS LIGHT IS ON TO GET GAS AND THEN ESTIMATE HOW MUCH GAS WE NEED IN ORDER TO STAY GAS FREE. WE HAVE RESEARCHED THE PROBLEM AND IT SEEMS TO BE A COMMON PROBLEM WITH JEEP AND CHRYSLER VEHICLES INVOLVING THE INLET CHECK VALVE, YET THEY HAVE DONE NOTHING. *TR

NHTSA ODI #10459897

45,000 miles · May 23, 2012
Fuel/propulsion System

EVERY-TIME I FILL UP MY GAS TANK IT OVERFLOWS AND SPILLS OUT VIOLENTLY. *TT

NHTSA ODI #10459474

152,000 miles · May 13, 2012
Fuel/propulsion System

RECENTLY PURCHASED THE WRANGLER USED. FUEL SPILL EVERY TIME YOU FILL THE GAS TANK. WHEN THE FUEL PUMP CLICKS OFF FUEL SHOOTS OUT THE FILL SPOUT. *TR

NHTSA ODI #10458238

Official recalls

1

05V460000 · Power Train:automatic Transmission

Oct 6, 2005

ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.

Consequence & remedy

Consequence: IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.

Remedy: DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

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