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2002 Isuzu Rodeo

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Isuzu Rodeo do not stand out strongly from the model-year median of 89.5.

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When problems were reported

Mileage at the reported incident

66 reports with mileage · 35 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports1 fire reports4 injury reports

Structure complaints

22 reports
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114,000 miles · Aug 15, 2012
StructureSuspension

THE FRAME OF MY 2002 ISUZU RODEO HAS SIGNIFICANT FRAME RUST, CAUSING IT UNSAFE TO DRIVE. *TR

NHTSA ODI #10470693

35,000 miles · Aug 29, 2011
Structure

TL* THE CONTACT OWNS 2002 ISUZU RODEO. THE CONTACT STATED RECALL REPAIRS WERE PERFORMED REGARDING NHTSA CAMPAIGN ID NUMBER 10V436000 (SUSPENSION:REAR). HE TOOK HIS VEHICLE THROUGH STATE INSPECTION AND WAS ADVISED HIM THAT THERE WERE HOLES IN HIS FRAME AND THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE MANUFACTURER WAS NOTIFIED AND AD…

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TL* THE CONTACT OWNS 2002 ISUZU RODEO. THE CONTACT STATED RECALL REPAIRS WERE PERFORMED REGARDING NHTSA CAMPAIGN ID NUMBER 10V436000 (SUSPENSION:REAR). HE TOOK HIS VEHICLE THROUGH STATE INSPECTION AND WAS ADVISED HIM THAT THERE WERE HOLES IN HIS FRAME AND THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE MANUFACTURER WAS NOTIFIED AND ADVISED HIM THAT THEY PREVIOUSLY PERFORMED THE RECALL REPAIR. THE FAILURE AND CURRENT MILEAGE WAS APPROXIMATELY 35,000.

NHTSA ODI #10422379

73,000 miles · Aug 18, 2011
Structure

TL* THE CONTACT OWNS A 2002 ISUZU RODEO. THE CONTACT STATED THAT THE FRAME WAS RUSTED. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE RUST WAS ON THE TRAILING ARM OF THE REAR SUSPENSION. TEHRE WERE NO REPAIRS. THE CURRENT MILEAGE WAS 73,000.

NHTSA ODI #10420045

56,890 miles · May 6, 2011
Structure

I OWN A 2002 ISUZU RODEO. IT ONLY HAS 56,890 MILES AND SHOULD HAVE PLENTY OF LIFE LEFT IN IT. I TOOK IT INTO THE LOCAL ISUZU SERVICE CENTER FOR THE RECENT SAFEY RECALL. THEY INSTALLED THE BRACKET KIT PER THE RECALL. HOWEVER, WHILE INSTALLING THE BRACKETS, THEY DISCOVERED HUGE HOLES IN THE FRAME AND SAID IT IS NOT SAFE TO DRI…

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I OWN A 2002 ISUZU RODEO. IT ONLY HAS 56,890 MILES AND SHOULD HAVE PLENTY OF LIFE LEFT IN IT. I TOOK IT INTO THE LOCAL ISUZU SERVICE CENTER FOR THE RECENT SAFEY RECALL. THEY INSTALLED THE BRACKET KIT PER THE RECALL. HOWEVER, WHILE INSTALLING THE BRACKETS, THEY DISCOVERED HUGE HOLES IN THE FRAME AND SAID IT IS NOT SAFE TO DRIVE. THERE IS NO WAY A FRAME ON A VEHICLE SHOULD DETERIOTE THIS BAD IN ONLY 9 YEARS. I HAVE OWNED VEHICLES THAT WERE 25 YEARS OLD AND OPERATED IN THIS SAME LOCATION (WINTERS WITH SALT USAGE ON THE ROADS) AND NEVER HAD A FRAME RUST LIKE THE ONE ON THIS 2002 RODEO. THE VEHICLE IS NOW USELESS. I EITHER HAVE TO SCRAP IT OR SPEND A FORTUNE TO REPLACE THE FRAME. ISUSU SHOULD BE RESPONSIBLE FOR A REMEDY. HAD I NOT TAKEN IT IN FOR THE RECALL, I WOULD NOT HAVE KNOWN HOW BAD OF CONDITION THE FRAME WAS IN. IF IT BREAKS WHILE DRIVING, SOMEONE COULD GET SEIROUSLY HURT OR KILLLED. IF THE BRACKET KIT DOES NOT REMEDY THE SAFETY OF THE FRAME, ISUZU SHOULD BE RESPONSIBLE FOR DOING WHAT IT TAKES TO MAKE IT SAFE. IF IT MEANS REPLACING THE FAULTY FRAME OR COMPENSATING THE OWNER FOR THE LOSS IN VEHICLE VALUE, THEY SHOULD BE REQUIRED TO DO SO. *TR

NHTSA ODI #10399334

89,000 miles · Apr 7, 2011
Structure

ON APRIL 7TH 2011 MY 2002 ISUZU RODEO LOST CONTROL ON I290 EXPRESSWAY DUE TO A ROTTED REAR FRAME. I WAS ABLE TO SLOW THE SUV DOWN WITHOUT INCIDENT. I CONTACTED ISUZU CORPORATE AFTER DOING SOME RESEARCH, THEY INSTRUCTED ME TO NOT DRIVE THE CAR AND HAVE IT TOWED TO THE DEALER FOR INSPECTION. *TR

NHTSA ODI #10395184

125,240 miles · Mar 31, 2011
Structure

THE REAR ANTI-SWAY BAR ON MY 2002 ISUZU RODEO HAS DETACHED FROM THEFRAME ON ONE SIDE CAUSING THE REAR OF THE VEHICLE TO SWAY DANGEROUSLY FROM SIDE TO SIDE. I HAD JUST BROUGHT THE CAR IN FOR THE RECALL FOR FRAME CORROSION AND THE DEALERSHIP TOLD ME THE AREA SPECIFIED BY THE RECALL WAS FINE AND IT WAS. THEY FAILED TO TELL ME THAT …

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THE REAR ANTI-SWAY BAR ON MY 2002 ISUZU RODEO HAS DETACHED FROM THEFRAME ON ONE SIDE CAUSING THE REAR OF THE VEHICLE TO SWAY DANGEROUSLY FROM SIDE TO SIDE. I HAD JUST BROUGHT THE CAR IN FOR THE RECALL FOR FRAME CORROSION AND THE DEALERSHIP TOLD ME THE AREA SPECIFIED BY THE RECALL WAS FINE AND IT WAS. THEY FAILED TO TELL ME THAT THE ANTI-SWAY BAR WAS SERIOUSLY CORRODED AND BECOMING DETACHED ON ONE SIDE. WHILE I WAS DRIVING HOME IT DID BECOME DETACHED AND THE VEHICLE FISHTAILED SEVERAL TIMES. I HAD JUST GOTTEN OFF THE INTERSTATE, I DON'T KNOW WHAT WOULD HAVE HAPPENED IF I'D STILL BEEN ON THE HIGHWAY AND TRAVELING AT HIGHWAY SPEEDS. I BELIEVE I WOULD HAVE LOST CONTROL OF THE VEHICLE. THE DEALERSHIP INFORMED ME THAT THE ANTI-SWAY BAR AND THE SECTION OF THE FRAME THAT IT BECAME DETACHED FROM WHICH IS SERIOUSLY CORRODED, ARE NOT PART OF THE RECALL SO THEY WILL NOT REPAIR IT. NUMEROUS CALLS TO ISUZU HAVE BROUGHT NO CALL BACKS OR RESPONSE OF ANY KIND. THE DEALERSHIP SENT ME HOME IN AN UNSAFE VEHICLE AND ISUZU REFUSES TO ACKNOWLEDGE THE FACT THAT THE FRAME ON MY CAR ROTTED AWAY YEARS BEFORE IT SHOULD HAVE. *TR

NHTSA ODI #10393870

125,285 miles · Mar 15, 2011
Structure

A RECALL WAS ISSUED ON MY 2002 ISUZU RODEO FOR RUST ON THE FRAME. I BROUGHT THE CAR IN AND THE ONE SMALL AREA AFFECTED BY THE RECALL WAS FINE, UNFORTUNATELY, SEVERAL OTHER PLACES ON THE FRAME WERE RUSTED THROUGH AND ISUZU DOESN'T WANT TO HEAR ABOUT THOSE SO THE DEALER DIDN'T ADDRESS THEM. THE CAR IS UNSAFE TO DRIVE, I ALMOST LOS…

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A RECALL WAS ISSUED ON MY 2002 ISUZU RODEO FOR RUST ON THE FRAME. I BROUGHT THE CAR IN AND THE ONE SMALL AREA AFFECTED BY THE RECALL WAS FINE, UNFORTUNATELY, SEVERAL OTHER PLACES ON THE FRAME WERE RUSTED THROUGH AND ISUZU DOESN'T WANT TO HEAR ABOUT THOSE SO THE DEALER DIDN'T ADDRESS THEM. THE CAR IS UNSAFE TO DRIVE, I ALMOST LOST CONTROL SEVERAL TIMES DRIVING IT HOME FROM THE RECALL APPOINTMENT BECAUSE THEY DIDN'T FIX THE REAL PROBLEMS WITH THE FRAME. SO NOW I'M STUCK WITH A CAR THAT IS UNSAFE TO DRIVE AND A MANUFACTURER WHO DOESN'T CARE AND WON'T DO ANYTHING ABOUT IT. *TR

NHTSA ODI #10390259

Mileage unknown · Dec 14, 2010
Structure

CONTACTED MURPHY ISUZU 610-494-8800 REGARDING SAFETY RECALL 10V-436. SERVICE INDIVIDUAL INDICATED THAT IT COULD BE A 1-2 MONTHS BEFORE ISUZU IS PREPARED TO FIX. *TR

NHTSA ODI #10370549

115,000 miles · Jul 13, 2010
Structure

WHILE DRIVING MY DAUGHTER TO THE LOCAL POOL ON JULY 4TH WEEKEND IN MY 2002 ISUZU RODEO I NOTICED WHEN I CAME TO A STOP THAT I FELT MOVEMENT IN THE REAR OF THE CAR THAT I THOUGHT WAS COMING FROM THE REAR END. CONTINUING DOWN THE ROAD ALL OF A SUDDEN I HEARD THIS SCRAPING NOISE AND STARTED TO SLOW DOWN BECAUSE THE CAR SEEMED TO B…

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WHILE DRIVING MY DAUGHTER TO THE LOCAL POOL ON JULY 4TH WEEKEND IN MY 2002 ISUZU RODEO I NOTICED WHEN I CAME TO A STOP THAT I FELT MOVEMENT IN THE REAR OF THE CAR THAT I THOUGHT WAS COMING FROM THE REAR END. CONTINUING DOWN THE ROAD ALL OF A SUDDEN I HEARD THIS SCRAPING NOISE AND STARTED TO SLOW DOWN BECAUSE THE CAR SEEMED TO BE PULLING ME OFF THE ROAD. THE SCRAPING NOISE WAS THE REAR TIRE RUBBING IN THE WHEEL WELL. CALLED MY FRIEND TO HAVE THE CAR TOWED. UPON FURTHER INSPECTION IT WAS REVEALED THAT THE CONTROL ARM FOR THE REAR END HAD BROKEN OFF THE FRAME. THE BRACKET THAT THE CONTROL ARM BOLTS TO HAD RUSTED OFF THE FRAME. THE FRAME IS RUSTY ALL IN THAT AREA. *TR

NHTSA ODI #10342839

97,000 miles · Feb 7, 2010
Structure

THE CONTROL ARM ON THE LEFT DRIVER'S SIDE REAR BROKE OFF FROM THE FRAME WHILE I WAS DRIVING OVER A SPEED BUMP AT APPROXIMATELY 3 M/P/H. THIS WAS ON A MACADAM ROAD AND I KNEW THE SPEED BUMP WAS THERE. I ENDED UP GETTING THE VEHICLE TOWED. I CONTACTED MY INSURANCE COMPANY. EVENTUALLY, AFTER ANALYSIS, THE INSURANCE COMPANY TOLD…

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THE CONTROL ARM ON THE LEFT DRIVER'S SIDE REAR BROKE OFF FROM THE FRAME WHILE I WAS DRIVING OVER A SPEED BUMP AT APPROXIMATELY 3 M/P/H. THIS WAS ON A MACADAM ROAD AND I KNEW THE SPEED BUMP WAS THERE. I ENDED UP GETTING THE VEHICLE TOWED. I CONTACTED MY INSURANCE COMPANY. EVENTUALLY, AFTER ANALYSIS, THE INSURANCE COMPANY TOLD ME THE ENTIRE FRAME IS ROTTED BEYOND REPAIR. FURTHER, THEY STATED THAT THE INCIDENT COULD NOT HAVE POSSIBLY CAUSED ALL THE FRAME DAMAGE. VEHICLE IS A 2002 ISUZU RODEO S. I AM THE ORIGINAL OWNER. VEHICLE IS GARAGE KEPT. 97,000 MILES ON VEHICLE. NO WARNING AT ALL THAT THIS WOULD OCCUR. *TW

NHTSA ODI #10307299

Official recalls

2

10V436000 · Suspension:rear

Sep 22, 2010

ISUZU IS RECALLING CERTAIN MODEL YEAR 1998-2002 ISUZU RODEO AND MODEL YEAR 2002 ISUZU AXIOM VEHICLES, AND HONDA IS RECALLING CERTAIN 1998-2002 HONDA PASSPORT VEHICLES, THAT WERE ORIGINALLY SOLD, OR ARE CURRENTLY REGISTERED, IN THE STATES OF MAINE, NEW HAMPSHIRE, VERMONT, MASSACHUSETTS, RHODE ISLAND, CONNECTICUT, NEW YORK, NEW JERSEY, PENNSYLVANIA, DELAWARE, MARYLAND, THE DISTRICT OF COLUMBIA, WEST VIRGINIA, OHIO, INDIANA, MICHIGAN, ILLINOIS, WISCONSIN, MINNESOTA, IOWA, MISSOURI, AND KENTUCKY. VEHICLES THAT HAVE EXPERIENCED SUSTAINED EXPOSURE TO HIGHLY CORROSIVE MATERIALS USED IN SOME JURISDICTIONS FOR ROAD DEICING PURPOSES MAY EXPERIENCE EXCESSIVE CORROSION IN THE VICINITY OF THE FORWARD MOUNTING POINT BRACKET FOR THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK PRIOR TO THE TIME THAT SUCH CORROSION WOULD NORMALLY BE EXPECTED.

Consequence & remedy

Consequence: EXCESSIVE CORROSION MAY RESULT IN THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK BRACKET BECOMING DETACHED FROM THE FRAME, WHICH CAN AFFECT VEHICLE HANDLING AND POTENTIALLY CAUSE A CRASH.

Remedy: DEALERS WILL INSPECT THE REAR SUSPENSION LOWER LINK BRACKET AREA. FOR VEHICLES IN WHICH LITTLE OR NO CORROSION IS FOUND, THE AREA WILL BE TREATED WITH AN ANTI-CORROSIVE COMPOUND. FOR VEHICLES IN WHICH CORROSION HAS DAMAGED THE REAR SUSPENSION LOWER LINK BRACKET AND AFFECTED ITS CONNECTION TO THE VEHICLE FRAME, A REINFORCEMENT BRACKET WILL BE INSTALLED. IN THE RARE EVENT THE CORROSION IS SO SEVERE THAT THE REINFORCEMENT BRACKET REMEDY WOULD NOT BE APPROPRIATE, A REPURCHASE OFFER WILL BE EXTENDED TO THE VEHICLE'S OWNER. ALL INSPECTIONS AND REMEDIES WILL BE PROVIDED FREE OF CHARGE FOR VEHICLES THAT ARE 10 YEARS OLD OR LESS. FOR VEHICLES OLDER THAN 10 YEARS, ISUZU WILL OFFER A FREE REMEDY, BUT ONLY IF THE VEHICLE IS PRESENTED TO AN ISUZU SERVICE FACILITY, OR HONDA DEALER (AS APPLICABLE), DEALER WITHIN 12 MONTHS OF WHEN OWNER NOTIFICATIONS WERE ISSUED. THE SAFETY RECALL BEGAN ON DECEMBER 10, 2010. ISUZU OWNERS MAY CONTACT ISUZU AT 1-800-255-6727. HONDA OWNERS MAY CONTACT HONDA AT 1-800-999-1009.

05V466000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 7, 2005

CERTAIN SPORT UTILITY VEHICLES THAT HAVE BEEN EXPOSED TO FUEL CONTAMINATED WITH SILICON MAY DEVELOP SMALL PIN HOLES IN THE FUEL PUMP FEED PORT. SILICON HAS BEEN IDENTIFIED IN THE FUEL SYSTEMS OF AFFECTED VEHICLES AND IN CERTAIN FUEL AVAILABLE IN THE REGION OF TYLER, TEXAS. THIS RECALL WILL BE LAUNCHED FOR VEHICLES REGISTERED IN TEXAS AND THE FOUR SURROUNDING STATES: OKLAHOMA, ARKANSAS, NEW MEXICO AND LOUISIANA.

Consequence & remedy

Consequence: A FUEL LEAK COULD LEAD TO A VEHICLE FIRE.

Remedy: FOR VEHICLES REGISTERED IN THE STATES IDENTIFIED ABOVE, DEALERS WILL PROVIDE A NEW COVER OVER THE EXISTING FEED PORT ON THE FUEL PUMP OR, IF THE EXISTING FEED PORT HAS ALREADY BEEN DAMAGED, DEALERS WILL INSTALL A NEW FUEL PUMP THAT IS EQUIPPED WITH THE NEW COVER. THE NEW COVER WILL BE MADE OF A DIFFERENT MATERIAL. THE RECALL BEGAN ON NOVEMBER 25, 2005. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP18001 · Fuel Tank Retention Failure

Opened May 23, 2018 · Closed Mar 5, 2020

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly:mounting

On April 10, 2018, NHTSA received a petition from Mr. Kevin Byrne (the Petitioner) requesting that the Agency ?undertake a defects investigation? of ?rust-related detachment of Isuzu Rodeo fuel tanks? (NHTSA ID 11091788). The Petitioner experienced a partial fuel tank detachment in his model year (MY) 2004 Isuzu Rodeo in July 2017. On May 23, 2018, ODI opened DP18-001 to evaluate the Petitioner?s request for a defect investigation. ODI sent information request letters to Isuzu and Honda requesting production, design history and field data related to fuel tank retention failures in MY 2001-2004 Isuzu Rodeo, MY 2002-2004 Isuzu Axiom and MY 2001-2002 Honda Passport vehicles equipped with the same fuel tank shield part number as the Petitioner?s vehicle (the ?subject vehicles?). ODI notes that Isuzu manufactured the subject Passport vehicles for Honda. Isuzu implemented a change to the tank shield corrosion protection system as a running change in early MY 2002 production. Isuzu and Honda sold approximately 172,000 subject vehicles in the United States. Fifty-eight (58) percent of the subject vehicles were produced prior to the shield change (99,000) and 42 percent after the change (73,000).ODI?s analysis of field data identified 19 incidents of partial fuel tank detachments in the subject vehicles. The incidents all occurred in states with high road salt usage in winter months (Salt States) and involved older vehicles beyond 10-years in service. On average, the failures occurred in the vehicle?s 13th year-in-service. Evidence of severe general corrosion in multiple undercarriage components was also noted in 13 of the 19 vehicles that experienced partial fuel tank detachments. None of the incidents resulted in fuel leakage or fire. Aside from the petitioner?s vehicle, ODI has not identified any other incidents of complete or partial fuel tank detachment in the MY 2002-2004 subject vehicles equipped with the modified retention shield.In addition, ODI reviewed 24 NHTSA complaints alleging corrosion concerns with the fuel tank retention system in the subject vehicles that did not result in fuel tank detachment. Twenty-three (23) of these complaints involve subject vehicles built prior to the shield change. Like the vehicles reporting fuel tank detachments, these vehicles are also all from Salt States and, in most cases (20 of the 24 complaints), the vehicles also experienced severe corrosion concerns in other undercarriage components. Half (12 of the 24 complaints) of the vehicles show prior accident damage in their service histories.Based on these analyses, ODI has not identified evidence of a defect trend for premature corrosion-related fuel tank detachments in the MY 2004 Isuzu Rodeo or similarly equipped vehicles. The damage that may result in tank retention concerns appears to occur progressively over many years with ample opportunity for detection and repair. Furthermore, ODI has not identified any crashes, fires, injuries, or fuel leaks associated with fuel tank retention failures in a population of vehicles that currently range from 16 to 19 years old.Accordingly, the Agency is denying the petition.A summary of ODI?s analysis of this petition will be published in the Federal Register and is also available in the investigative file for this action.The NHTSA consumer complaints counted in the closing resume for DP18-001 can be reviewed at www.nhtsa.gov under the following ODI identification numbers (VOQs in parentheses denote duplicate records): Allegations of fuel tank retention failure: 11084098 (11091788), 10532845, 10486109. Allegations of fuel tank retention component corrosion: 11138931, 10992150, 10845523,

EA09018 · Rear Suspension Lower Link Detachment

Opened Dec 7, 2009 · Closed Oct 15, 2010

Status: closed (inferred from source dates) · Suspension; Suspension:rear

On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.

Additional source detail variants (2)

Suspension

On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.

Suspension:rear

On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.

PE09030 · Rear Suspension Lower Link Failure

Opened Jun 16, 2009 · Closed Dec 8, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

Additional source detail variants (2)

Suspension

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

Suspension:rear

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.