TL* THE CONTACT OWNS A 2001 INFINITI I30. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE VEERED TO THE LEFT AND BECAME INOPERABLE. THE FAILURE OCCURRED MULTIPLE TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 217,981.
2001 Infiniti I30
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2001 Infiniti I30 do not stand out strongly from the model-year median of 24.
About this comparison →How this year compares
Owner complaints by model year
Compare all I30 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
52 reports with mileage · 23 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Suspension. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Structure. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
75 reportsTHE CROSS MEMBER SUPPORT UNDER THE RADIATOR IS RUSTING OUT ON MY 2001 I 30. THE CAR IS LOCATED IN THE NORTHEAST. INFINITY IS USING LOW GRADE METAL BECAUSE THIS SHOULD NOT HAPPEN. *TR
LOWER RADIATOR CENTER SUPPORT AND TIE BAR ARE VERY BADLY CORRODED.AS PER RAMSEY INFINITY DEALER IN RAMSEY,NJ.VEHICLE IS VERY UNSAFE TO DRIVE.RECOMMEND REPLACEMENT ASAP. INFINITY CUSTOMER CARE REP TOLD ME THAT VEHICLE IS OUT OF WARRANTY AND THEY WILL NOT PAY FOR REPLACEMENT. THIS IS A SAFETY ISSUE.CORRODED PART IS PART OF BODY …
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LOWER RADIATOR CENTER SUPPORT AND TIE BAR ARE VERY BADLY CORRODED.AS PER RAMSEY INFINITY DEALER IN RAMSEY,NJ.VEHICLE IS VERY UNSAFE TO DRIVE.RECOMMEND REPLACEMENT ASAP. INFINITY CUSTOMER CARE REP TOLD ME THAT VEHICLE IS OUT OF WARRANTY AND THEY WILL NOT PAY FOR REPLACEMENT. THIS IS A SAFETY ISSUE.CORRODED PART IS PART OF BODY STRUCTURE.INFINITY MUST ADVICE ALL OWNER TO INSPECT THIS PART.THEY SHOULD RECALL VEHICLES FOR INSPECTION AND CORRECTIVE ACTION.. PROBLEM WAS DISCOVER DURING ROUTINE OIL CHANGE SERVICE. *TR
TL* THE CONTACT OWNS A 2001 INFINITI I30. THE CONTACT STATED THAT WHILE DRIVING AT 60 MPH, THE VEHICLE DECELERATED WITHOUT WARNING AND WILL NOT GO OVER 20 MPH. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE 130,000 AND THE CURRENT MILEAGE WAS 134,000.
TL* THE CONTACT OWNS A 2001 INFINITI I30. THE CONTACT STATED WHILE TRAVELING AT ANY SPEED, THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER AND THERE WAS AN ABNORMAL CLICKING SOUND HEARD FROM THE STEERING WHEEL. THE VEHICLE STALLED WITHOUT WARNING ON MULTIPLE OCCASIONS. THE CONTACT STATED THAT THE INSTRUMENT PANEL HAD A SHORT WHI…
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TL* THE CONTACT OWNS A 2001 INFINITI I30. THE CONTACT STATED WHILE TRAVELING AT ANY SPEED, THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER AND THERE WAS AN ABNORMAL CLICKING SOUND HEARD FROM THE STEERING WHEEL. THE VEHICLE STALLED WITHOUT WARNING ON MULTIPLE OCCASIONS. THE CONTACT STATED THAT THE INSTRUMENT PANEL HAD A SHORT WHICH MADE IT IMPOSSIBLE FOR THE CONTACT TO SEE THE GAUGES WHILE DRIVING. THE CONTACT CONTINUED TO SEE THE SERVICE ENGINE SENSOR AND BRAKE LIGHT SENSOR ILLUMINATE INTERMITTENTLY. THE RADIO AND CLOCK HAD NOT WORKED FOR AN EXTENDED PERIOD OF TIME. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHO DIAGNOSED THAT THE ECL COMPUTER HAD NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 02V146000 (SUSPENSION) AND HAD EXPERIENCED THE SAME FAILURE ON MULTIPLE OCCASIONS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 30,000.
THE CORE RADIATOR SUPPORT IS RUSTING OUT WHERE A SUPPORT PIECE HOLDING UP THE ENGINE IS ATTACHED. IT HAS RUSTED ALMOST THROUGH AND IF IT RUSTS THROUGH, I WAS TOLD THERE WOULD BE A LARGE AMOUNT OF STRESS ON A SECONDARY SUPPORT FOR THE ENGINE, EVENTUALLY LEADING TO THE ENGINE FALLING OUT OF PLACE. I READ THROUGH SEVERAL FORUMS AND…
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THE CORE RADIATOR SUPPORT IS RUSTING OUT WHERE A SUPPORT PIECE HOLDING UP THE ENGINE IS ATTACHED. IT HAS RUSTED ALMOST THROUGH AND IF IT RUSTS THROUGH, I WAS TOLD THERE WOULD BE A LARGE AMOUNT OF STRESS ON A SECONDARY SUPPORT FOR THE ENGINE, EVENTUALLY LEADING TO THE ENGINE FALLING OUT OF PLACE. I READ THROUGH SEVERAL FORUMS AND THIS IS A VERY COMMON PROBLEM AMONG THIS MODEL (AND ITS SISTER MODEL THE NISSAN MAXIMA). THIS SEEMS LIKE IT WOULD BE A SAFETY HAZARD TO ME IF PEOPLE WERE NOT MADE AWARE OF THIS AND THE SUPPORT FOR THEIR ENGINE CAME LOOSE. *TR
CONCERNS NHTSA RECALL 13V-136 RELATES TO POSSIBLE DEFECTIVE AIR BAG INFLATER. INFINITY STATES THAT REPLACEMENT WILL ONLY BE MADE AT AN INFINITY RETAILER WE LIVE IN MISSOULA, MONTANA AND THE NEAREST INFINITY RETAILER IS IN SPOKANE WA OVER 200 MILES FROM OUR HOME. WE DO HAVE A VERY GOOD NISSAN DEALERSHIP WHO HAS MADE ALL OF OUR…
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CONCERNS NHTSA RECALL 13V-136 RELATES TO POSSIBLE DEFECTIVE AIR BAG INFLATER. INFINITY STATES THAT REPLACEMENT WILL ONLY BE MADE AT AN INFINITY RETAILER WE LIVE IN MISSOULA, MONTANA AND THE NEAREST INFINITY RETAILER IS IN SPOKANE WA OVER 200 MILES FROM OUR HOME. WE DO HAVE A VERY GOOD NISSAN DEALERSHIP WHO HAS MADE ALL OF OUR NECESSARY REPAIRS SINCE WE HAVE OWNED THIS VEHICLE. INFINITY IS A DIVISION OF NISSAN NORTH AMERICA AND IT SHOULD BE ARRANGED THAT THIS RECALL BE ARRANGED AT OUR LOCAL NISSAN DEALERSHIP LOCATED LESS THAN 1 MILE FROM OUR HOME. MISSOULA NISSAN IS THE SALES AND SERVICE LOCAL DEALERSHIP, PHONE 406 549 5178. INFINITY NEEDS TO MAKE ARRANGEMENTS FOR THIS LOCATION TO MAKE THE NECESSARY REPLACEMENT PARTS FOR THIS RECALL. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
THIS WELL MAINTAINED 2001 INFINITI I30 WITH 74,000 MILES HAS BEEN DRIVEN FOR APPROX. 11.5 YEARS BY THE ORIGINAL OWNER AND SPOUSE IN THE CINCINNATI AREA. THE CAR HAS BEEN GARAGED 99% OF ALL EVENINGS DURING THAT TIME AND HAS NEVER BEEN IN AN ACCIDENT. APPROXIMATELY 2008 THE LOWER RADIATOR SUPPORT (FRONT CROSS FRAME TIE BAR) STA…
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THIS WELL MAINTAINED 2001 INFINITI I30 WITH 74,000 MILES HAS BEEN DRIVEN FOR APPROX. 11.5 YEARS BY THE ORIGINAL OWNER AND SPOUSE IN THE CINCINNATI AREA. THE CAR HAS BEEN GARAGED 99% OF ALL EVENINGS DURING THAT TIME AND HAS NEVER BEEN IN AN ACCIDENT. APPROXIMATELY 2008 THE LOWER RADIATOR SUPPORT (FRONT CROSS FRAME TIE BAR) STARTED TO RUST NEAR THE CENTER OF THIS BOXED FRAME MEMBER. PORTIONS OF THE TOP AND FRONT SIDE OF THIS FRAME MEMBER RUSTED THROUGH COMPLETELY SOME TIME IN 2012. THE HOOD LATCH MECHANISM AND HORN ARE FASTENED TO A VERTICAL STEEL SUPPORT THAT IS BOLTED TO THE FRONT OF THIS FRAME MEMBER, JUST LEFT OF THE RUST PERFORATION. WE INTEND TO DRIVE THIS CAR FOR MANY MORE YEARS AS WE HAVE IN THE PAST WITH SEVERAL OTHER CARS IF THIS DOES NOT BECOME A SAFETY PROBLEM, IF IT HASN'T ALREADY. MY GUESS IS WE WILL NEED TO HAVE THE FRONT FRAME TIE BAR REPAIRED IF POSSIBLE TO AVOID FUTURE HAZARDOUS CONDITIONS (IE. HOOD POPPING OPEN WHILE DRIVING AND/OR UNSTABLE FRONT END CONTROL). THIS RUST PERFORATION MORE THAN LIKELY LESSENS THE STRUCTURAL INTEGRITY OF THE CAR IN A FRONT END COLLISION. I HAVE NEVER IN MY 35+ YEARS OF CAR OWNERSHIP ENCOUNTER SUCH A MANUFACTURING DEFECT. THIS APPEARS TO BE A WIDELY KNOWN SAFETY PROBLEM ON VARIOUS NISSAN AUTOS. EVEN IF NISSAN IS NOT REQUIRED TO RECALL THESE AUTOS FOR INSPECTION AND REPAIR, THEY SHOULD AT LEAST NOTIFY OWNERS OF THE POTENTIAL SAFETY ISSUES AND POSSIBLE MECHANICAL FIXES THAT SHOULD BE CONSIDERED BY THE OWNER. THANKS IN ADVANCE FOR YOUR ASSISTANCE WITH THIS MATTER.
TL* THE CONTACT OWNS A 2001 INFINITI I30. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 5 MPH, THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER AND THERE WAS AN ABNORMAL CLICKING SOUND HEARD FROM THE STEERING WHEEL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO ADVISED THAT THE PASSENGER'S SIDE LOWER CONTROL ARM WAS …
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TL* THE CONTACT OWNS A 2001 INFINITI I30. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 5 MPH, THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER AND THERE WAS AN ABNORMAL CLICKING SOUND HEARD FROM THE STEERING WHEEL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO ADVISED THAT THE PASSENGER'S SIDE LOWER CONTROL ARM WAS FRACTURED AT THE BUSHING, WHICH WOULD HAVE TO BE REPLACED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER HOWEVER, WAS ADVISED BY THE MANUFACTURER THAT THE THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 140,000.
WHEN I TOOK MY CAR IN FOR SERVICE MY MECHANIC NOTICED EXCESSIVE RUSTING ON THE FRAME BELOW THE RADIATOR. IT IS THE ONLY PLACE ON THE ENTIRE CAR UNDERBODY WITH RUST. THE METAL BAR IS ALMOST COMPLETELY ROTTED THROUGH, AND MY MECHANIC SAID THE CAR IS UNSAFE TO DRIVE - IF I HIT A POTHOLE OR A BUMP THE BAR WILL CRACK AND THE ENGINE…
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WHEN I TOOK MY CAR IN FOR SERVICE MY MECHANIC NOTICED EXCESSIVE RUSTING ON THE FRAME BELOW THE RADIATOR. IT IS THE ONLY PLACE ON THE ENTIRE CAR UNDERBODY WITH RUST. THE METAL BAR IS ALMOST COMPLETELY ROTTED THROUGH, AND MY MECHANIC SAID THE CAR IS UNSAFE TO DRIVE - IF I HIT A POTHOLE OR A BUMP THE BAR WILL CRACK AND THE ENGINE/RADIATOR WILL LOSE SUPPORT. MY CAR ONLY HAS 114,000 MILES. IT'S 12 YEARS OLD. ONLY ONE SPOT ON THE CAR HAS THE EXCESSIVE RUST THAT IS EATEN THROUGH. THIS SOUNDS LIKE NISSAN DID NOT RUSTPROOF ONE SECTION PROPERLY, AND SHOULD BE INVESTIGATED. *TR
Official recalls
320V008000 · Air Bags:frontal:passenger Side:inflator Module
Jan 9, 2020
Nissan North America, Inc. (Nissan) is recalling certain 2001-2003 Maxima, 2002-2006 Sentra, 2002-2004 Pathfinder, 2007-2011 Versa Sedan and Versa Hatchback, 2001-2004 Infiniti I30 and I35, 2002-2003 Inifiniti QX4, 2003-2008 Infiniti FX35 and FX45 and 2006-2010 M35 and M45 vehicles. The vehicles are equipped with non-desiccated, frontal passenger air bag inflators containing phase stabilized ammonium nitrate (PSAN) propellant that were used as interim remedy parts for previous Takata recalls. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Nissan will notify owners, and dealers will replace the front passenger air bag inflators with alternate desiccated inflators, free of charge. The recall began February 12, 2020. Owners may contact Nissan customer service at 888-737-9511 or Infiniti customer service at 888-810-3715.
15V287000 · Air Bags
May 15, 2015
Nissan North America, Inc. (Nissan) is recalling certain model year 2001-2003 Nissan Maxima, 2002-2004 Pathfinder, 2002-2006 Sentra, 2002-2003 Infiniti QX4 and I35, 2003 FX35 and FX45, and 2001 I30 vehicles. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.
Consequence & remedy
Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy: Nissan will notify owners, and dealers will replace the passenger air bag inflator, free of charge. The recall began on June 15, 2015. Owners may contact Nissan customer service at 1-800-647-7261. Note: On December 18, 2015 Nissan informed NHTSA of an amendment of this recall to remove 2004-2005 Infiniti FX35 and FX45 vehicles.
02V146000 · Suspension:front:control Arm:lower Arm
May 30, 2002
ON CERTAIN PASSENGER VEHICLES, THE PIN AT THE END OF THE FRONT SUSPENSION TRANSVERSE LINK (LOWER CONTROL ARM) COULD BREAK WHERE IT IS MOUNTED TO THE FRAME.
Consequence & remedy
Consequence: THIS CAN CAUSE A KNOCKING SOUND AND ABNORMAL STEERING. THIS COULD RESULT IN DIFFICULTY CONTROLLING THE VEHICLE AND INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE TRANSVERSE LINKS ON THE LEFT AND RIGHT SIDES WITH NEW ONES. OWNER NOTIFICATION BEGAN JULY 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT NISSAN AT 1-800-647-7261 OR INFINITI AT 1-800-662-6200.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Illustration