NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
76 reportsClear category filter65,000 miles · Sep 17, 2008
Suspension
MY DAUGHTER WAS PULLING OUT OF A PARKING LOT AND THE RIGHT REAR TRAILING ARM FAILED BECAUSE IT HAD RUSTED AND BROKE CAUSING THE REAR TIRE TO TURN OUT AND THERE WAS NO CONTROL OF THE VEHICLE, SHE JUST GOT OFF THE INTERSTATE RUNNING 70 MILES PER HOUR, THIS COULD HAVE HAD A REAL SAD OUT COME. WE ARE HAVING BOTH TRAILING ARMS REPLAC…
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MY DAUGHTER WAS PULLING OUT OF A PARKING LOT AND THE RIGHT REAR TRAILING ARM FAILED BECAUSE IT HAD RUSTED AND BROKE CAUSING THE REAR TIRE TO TURN OUT AND THERE WAS NO CONTROL OF THE VEHICLE, SHE JUST GOT OFF THE INTERSTATE RUNNING 70 MILES PER HOUR, THIS COULD HAVE HAD A REAL SAD OUT COME. WE ARE HAVING BOTH TRAILING ARMS REPLACED. *TR
NHTSA ODI #10242534
119,000 miles · Aug 5, 2008
StructureSuspension
MY 2001 SANTE FE WAS MAKING " CREAKING" NOISE BY THE PASSENGER SIDE REAR TIRE. I MADE AN APPOINTMENT FOR IT, BUT BEFORE THE APPOINTMENT I HEARD A LOUD THUD AND LOST CONTROL OF THE VEHICLE. FORTUNATELY I WAS ONLY GOING 35 MPH AND WAS ABLE TO SKID INTO A DRIVEWAY. THE REAR CONTROL ARM SNAPPED OFF DUE TO AN EXCESSIVE AMOUNT OF R…
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MY 2001 SANTE FE WAS MAKING " CREAKING" NOISE BY THE PASSENGER SIDE REAR TIRE. I MADE AN APPOINTMENT FOR IT, BUT BEFORE THE APPOINTMENT I HEARD A LOUD THUD AND LOST CONTROL OF THE VEHICLE. FORTUNATELY I WAS ONLY GOING 35 MPH AND WAS ABLE TO SKID INTO A DRIVEWAY. THE REAR CONTROL ARM SNAPPED OFF DUE TO AN EXCESSIVE AMOUNT OF RUST. THE OTHER SIDE IS ALMOST RUSTED THROUGH. THE REPAIR SHOP HAD NEVER SEEN ANYTHING LIKE IT BEFORE. *TR
NHTSA ODI #10237092
85,254 miles · May 31, 2008
Suspension
RETURNING FROM 2 HOUR HIGHWAY TRIP, TURNED INTO DEVELOPMENT, HEARD LOUD SNAPPING NOISE. TOOK TO DEALER NEXT DAY, INFORMED DRIVER SIDE REAR CONTROL ARMS RUSTED THROUGH AND BROKEN, PASSENGER SIDE WELL ON WAY. AXLE WOULD ALSO NEED TO BE REPLACED. ONLY AXLE UNDER WARRANTY--HAD DEALER REPLACE SUCH. TOOK VEHICLE TO REGULAR GARAGE …
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RETURNING FROM 2 HOUR HIGHWAY TRIP, TURNED INTO DEVELOPMENT, HEARD LOUD SNAPPING NOISE. TOOK TO DEALER NEXT DAY, INFORMED DRIVER SIDE REAR CONTROL ARMS RUSTED THROUGH AND BROKEN, PASSENGER SIDE WELL ON WAY. AXLE WOULD ALSO NEED TO BE REPLACED. ONLY AXLE UNDER WARRANTY--HAD DEALER REPLACE SUCH. TOOK VEHICLE TO REGULAR GARAGE FOR REMAINDER OF REPAIRS. GARAGE EXTREMELY SURPRISED AT AMOUNT OF RUST CONTAINED IN REAR SUSPENSION----PAPER THIN. HAVE SAVED PARTS FOR ANYONE WISHING TO LOOK AT THEM. HAVE NOTED ON-GOING COMPLAINTS ABOUT 2001 HYUNDAI ELANTRAS WITH SAME PROBLEM--MUST BE A HYUNDAI ISSUE--AS MINE IS A SANTA FE. THIS IS A VERY DANGEROUS CONDITION AND COULD CAUSE MAJOR ACCIDENTS AND/OR DEATHS SHOULD CONTROL FAIL DURING NORMAL DRIVING CONDITIONS. WAS TOLD CONTROL ARM IS DEFECTIVE, AS THERE IS NO HOLES FOR ANY WATER/CONDENSATION TO DRAIN, THEREFORE WATER SITS AND RUSTS THEM OUT. *TR
NHTSA ODI #10229405
113,456 miles · Apr 28, 2008
Suspension
VEHICLE: 2001 HYUNDAI SANTA FE I AM CONCERNED ABOUT THE SAFETY AND RELIABILITY OF A KEY SUSPENSION COMPONENT: THE RIGHT REAR BEARING ARM. THIS COMPONENT, WHICH ATTACHES THE RIGHT REAR WHEEL AXLE TO THE CHASSIS COMPLETELY FAILED DURING A DRIVE ON A SECONDARY ROAD AT SPEEDS UNDER 55 MPH ON APRIL 9, 2008. THE STEERING WHEEL JERK…
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VEHICLE: 2001 HYUNDAI SANTA FE I AM CONCERNED ABOUT THE SAFETY AND RELIABILITY OF A KEY SUSPENSION COMPONENT: THE RIGHT REAR BEARING ARM. THIS COMPONENT, WHICH ATTACHES THE RIGHT REAR WHEEL AXLE TO THE CHASSIS COMPLETELY FAILED DURING A DRIVE ON A SECONDARY ROAD AT SPEEDS UNDER 55 MPH ON APRIL 9, 2008. THE STEERING WHEEL JERKED TO THE RIGHT A QUARTER OF A TURN, AND THE VEHICLE ALMOST FLIPPED OVER. THE VEHICLE WAS TOWED. MY MECHANIC INFORMS ME THAT THIS COMPONENT SHOULD LAST THE LIFE OF THE VEHICLE. IN MY CASE, IT IS COMPLETELY CORRODED TO THE POINT WHERE IT COULD NO LONGER SUPPORT THE WEIGHT OF THE VEHICLE AND CAUSED A STRUCTURAL FAILURE. I HAVE OWNED MANY CARS, AND HAVE NEVER SEEN A WEIGHT BEARING SUSPENSION COMPONENT FAIL UNDER NORMAL DRIVING CONDITIONS. HAD THIS FAILURE HAPPENED ON THE FREEWAY, I AM SURE THE RIGHT REAR WHEEL WOULD HAVE COMPLETED DEPARTED THE VEHICLE RESULTING IN A COMPLETE LACK OF CONTROL AND PROBABLE DISASTER. WE CONSIDER OURSELVES VERY FORTUNATE THAT NO ONE WAS HURT. HOWEVER, THE DAMAGE TO THE CAR WAS EXPENSIVE. THE COST OF THE REPAIR WAS NEARLY $1,000. THE COST OF THE SUSPENSION COMPONENT ALONE WAS $567.79. I CONSIDER THIS FAILURE NOT A NORMAL CIRCUMSTANCE AND WOULD LIKE SOMEONE TO INSPECT THE PART AND VEHICLE FOR COMPLETE ANALYSIS. I HAVE THE OLD PART AS WELL AS DIGITAL PHOTOS OF THE FAILED COMPONENT FOR YOUR REVIEW AS WELL AS REPAIR DOCUMENTATION. I WOULD LIKE HYUNDAI TO COVER THE COST OF THIS EXPENSIVE REPAIR. IN MY OPINION, THIS COMPONENT SHOULD NEVER FAIL UNDER NORMAL DRIVING CONDITIONS AND CERTAINLY NEVER FAIL IN A VEHICLE THAT HAS NEVER BEEN INVOLVED IN AN ACCIDENT. THIS FAILURE HAS REALLY SHAKEN MY CONFIDENCE IN HYUNDAI'S DESIGN AND ENGINEERING QUALITY. IF WE HAD BEEN ON THE HIGHWAY, I AM CERTAIN THAT AN ACCIDENT WOULD HAVE BEEN INEVITABLE. *TR
NHTSA ODI #10225986
110,111 miles · Mar 29, 2008
Suspension
A-FRAME OF THE DRIVER SIDE REAR RUSTED THROUGH AND MY TIRE AND WHEEL FELL OFF. *TR
NHTSA ODI #10222673
89,229 miles · Jan 25, 2008
StructureSuspension
FOR A FEW DAYS PRIOR TO THE INCIDENT, I THOUGHT I NEEDED TO HAVE THE BRAKES REPLACED ON THIS VEHICLE. EVERYTIME I APPLIED THE BRAKES, THE CAR WOULD SWERVE A LITTLE; THEN THERE WOULD BE A "THUMP" AT THE REAR OF THE CAR. ON THE DAY OF THE INCIDENT, THERE WAS A SIGNIFICANT NOISE AT THE REAR OF THE CAR, SO I LOOKED IN THE BACK …
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FOR A FEW DAYS PRIOR TO THE INCIDENT, I THOUGHT I NEEDED TO HAVE THE BRAKES REPLACED ON THIS VEHICLE. EVERYTIME I APPLIED THE BRAKES, THE CAR WOULD SWERVE A LITTLE; THEN THERE WOULD BE A "THUMP" AT THE REAR OF THE CAR. ON THE DAY OF THE INCIDENT, THERE WAS A SIGNIFICANT NOISE AT THE REAR OF THE CAR, SO I LOOKED IN THE BACK STORAGE AREA THINKING SOMETHING WAS ROLLING AROUND-FOUND NOTHING. I CONTINUED DRIVING A FEW MILES, HEARING THE THUMPING NOISE AGAIN, I STOPPED AND LOOKED UNDERNEATH THE THE REAR OF THE VEHICLE THINKING THE SPARE TIRE BRACKET WAS BROKEN--SAW NOTHING. LATER IN THE DAY, AS I TURNED RIGHT THERE WAS A LOUD NOISE AT THE REAR. I TOLD MYSELF TO DRIVE SLOWLY--AND THEN THE RIGHT REAR TIRE BROKE CAUSING ME TO LOSE CONTROL OF THE CAR. FORTUNATELY FOR MYSELF, OTHER DRIVERS AND HYUNDAI I WAS DRIVING SLOW. THE CAR WAS FLATBEDDED TO THE HYUNDAI DEALER, WHO TOLD ME THAT THE REAR TRAILERING ARM "SNAPPED" OFF DUE TO AN IMPACT. THE SERVICE MANAGER STATED THAT HE HAD NEVER SEEN ANYTHING LIKE THAT AND WANTED TO WAIT FOR THE COMPANY REP BEFORE DECIDING WHAT TO DO. THE REP INSISTED THAT RUST HAD NOTHING TO DO WITH THE PART BREAKING AND THAT I NEEDED TO PAY 1100.00 FOR THE REPAIR (WHICH INCLUDED A NEW BRAKE LINE AND SHOCK DUE TO THE FAULTY PART) THE DEALERSHIP THEN DID NOT WANT TO GIVE ME THE PART BECAUSE IT WAS "TOO RUSTY" TO PUT IN THE CAR. THIS SEEMS TO BE THE 4TH VEHICLE REPORTING THE SAME PROBLEM. I DO HAVE THE PART AND WILL BE GOING TO THE LOCAL NEWS MEDIA TO COMPLAIN ABOUT THE SAFETY ISSUE NOT BEING ADDRESSED BY THE COMPANY. *TR
NHTSA ODI #10215997
105,000 miles · Jul 23, 2007
Suspension
I WAS DRIVING MY 2001 HYUNDAI SANTE FE EASTBOUND ON INTERSTATE 275 IN WILDER KENTUCKY AT APPROXIMATELY 65 MILES PER HOUR AT APPROXIMATELY 10PM , WHEN I HEARD A POPPING SOUND AND SUDDENLY LOST CONTROL OF THE VEHICLE. MY WIFE AND TWO CHILDREN AGES 8 AND 11 WERE IN OUR SUV WITH ME. THE CAR SWERVED OVER THREE LANES OF TRAFFIC AND TH…
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I WAS DRIVING MY 2001 HYUNDAI SANTE FE EASTBOUND ON INTERSTATE 275 IN WILDER KENTUCKY AT APPROXIMATELY 65 MILES PER HOUR AT APPROXIMATELY 10PM , WHEN I HEARD A POPPING SOUND AND SUDDENLY LOST CONTROL OF THE VEHICLE. MY WIFE AND TWO CHILDREN AGES 8 AND 11 WERE IN OUR SUV WITH ME. THE CAR SWERVED OVER THREE LANES OF TRAFFIC AND THE MEDIAN STRIP VEERING WILDLY FROM LANE TO LANE. THE VEHICLE ALMOST TIPPED OVER SEVERAL TIMES. FORTUNATELY, NO OTHER CARS WERE NEARBY AND I WAS ABLE TO BRING THE VEHICLE UNDER CONTROL. THE CAR WAS TOWED TO THE NEWPORT FIRESTONE STORE ON CAROTHERS ROAD. 859-491-1400. THE WHEEL WAS TURNED OUT APPROXIMATELY 10 DEGREES. THE SHOP FOUND THAT THE SUSPENSION TRAILING ARM HAD RUSTED THROUGH AND HAD ALMOST COMPLETELY SEPARATED INTO TWO PIECES. WE COULD EASILY HAVE BEEN KILLED OR SERIOUSLY INJURED. I SAVED THE PART. THE WHEEL WAS LITERALLY HANGING ON BY A THREAD. THE REPAIRS COSTS APPROXIMATELY $800. I CALLED HYUNDAI CUSTOMER SERVICE AND THEY WERE COMPLETELY UNRESPONSIVE. THIS IS NOT WHAT A CONSUMER WOULD EXPECT FROM A SIX YEAR OLD VEHICLE. I AM CONCERNED THAT OTHER CARS OUT THERE ARE TICKING TIME BOMBS. *JB
NHTSA ODI #10197266
13,000 miles · Jul 2, 2007
Suspension
TL*THE CONTACT OWNS A 2001 HYUNDAI SANTA FE. WHILE DRIVING 65 MPH, THE CONTACT HEARD A LOUD CRACKING SOUND COMING FROM THE PASSENGER SIDE REAR WHEEL. THE CONTACT LOST CONTROL OF THE VEHICLE AND BECAME WORSE WHEN HE DEPRESSED THE BRAKE PEDAL. THE VEHICLE BEGAN TO FISHTAIL, BUT GRADUALLY DECELERATED TO A COMPLETE STOP. THE CON…
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TL*THE CONTACT OWNS A 2001 HYUNDAI SANTA FE. WHILE DRIVING 65 MPH, THE CONTACT HEARD A LOUD CRACKING SOUND COMING FROM THE PASSENGER SIDE REAR WHEEL. THE CONTACT LOST CONTROL OF THE VEHICLE AND BECAME WORSE WHEN HE DEPRESSED THE BRAKE PEDAL. THE VEHICLE BEGAN TO FISHTAIL, BUT GRADUALLY DECELERATED TO A COMPLETE STOP. THE CONTACT NOTICED THAT THE PASSENGER SIDE REAR WHEEL LOOKED AS IF IT WERE TURNED AT A 15 DEGREE ANGLE. THE VEHICLE WAS TOWED AND THE MECHANIC STATED THAT THE SUSPENSION TRAILING ARM WAS RUSTED AND CRACKED. THE CURRENT MILEAGE IS 103,000 AND FAILURE MILEAGE WAS 13,000.
NHTSA ODI #10195117
108,750 miles · Dec 2, 2006
Suspension
TRAVELING ON THE HIGHWAY ABOUT 65 MILES PER HOUR THE VEHICLE SUDDENLY TURN TO THE RIGHT AND LUNGED DOWNWARD TO A POINT THE VEHICLE FELT AS IF IT WAS GOING TO FLIP OVER. I BROUGHT THE VEHICLE TO A REPAIR SHOP AND FOUND THE RIGHT REAR LOWER CONTROL ARM HAD RUSTED COMPLETELY THROUGH. I HAVE PICTURES OF THE PART IF NEEDED. WHEN THE …
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TRAVELING ON THE HIGHWAY ABOUT 65 MILES PER HOUR THE VEHICLE SUDDENLY TURN TO THE RIGHT AND LUNGED DOWNWARD TO A POINT THE VEHICLE FELT AS IF IT WAS GOING TO FLIP OVER. I BROUGHT THE VEHICLE TO A REPAIR SHOP AND FOUND THE RIGHT REAR LOWER CONTROL ARM HAD RUSTED COMPLETELY THROUGH. I HAVE PICTURES OF THE PART IF NEEDED. WHEN THE REPAIR SHOP CALLED THE HYUNDAI PARTS DEPARTMENT THE PERSON ANSWERING THE PHONE SAID THIS TYPE OF PROBLEM WAS COMMON PROBLEM WITH SANTA FE SUVS. THAT NEXT THING THAT MADE ME THINK THIS WAS A PROBLEM THAT HYUNDAI WAS AWARE OF, WAS THAT THE REPLACEMENT PART HAD BE REDESIGNED AND NOW HAS WEEP HOLES SO NOT TO RETAIN WATER OR MOISTURE. THE REPAIR SHOP TESTED THE REMAINING CONTROL ARMS ON THE VEHICLE TO FIND THE LEFT REAR LOWER CONTROL ARM WAS ALMOST RUSTED THROUGH. THE REPAIR SHOP SAID THAT THIS VEHICLE HAS THE SAME DEGREE OF RUST ON THESE PARTS THAT A TEN YEAR OLD CAR WOULD HAVE. THIS VEHICLE IS ONLY SIX YEARS OLD AND HAS BEEN GARAGED DURING THIS TIME. HYUNDAI SEEMS TO BE AWARE OF THE DEFECT DUE TO THE REDESIGN OF THE PART IN QUESTION AND THAT HYUNDAI PARTS DEPARTMENT IS AWARE OF THE NUMBER OF FAILURES. IS HYUNDAI WAITING UNTIL THERE IS A SERIOUS INJURY OR A DEATH? *NM
NHTSA ODI #10175002
56,000 miles · Sep 19, 2006
Suspension
DT*: THE CONTACT STATED WHILE DRIVING 40 MPH, A THUMPING NOISE WAS HEARD FROM THE FRONT OF THE VEHICLE. IT WAS DRIVEN TO THE DEALER WHO DETERMINED THE FRONT DRIVER SIDE LOWER BALL JOINT NEEDED TO BE REPLACED. THE PROBLEM REOCCURRED ON FOUR OTHER OCCASIONS AND THE LOWER BALL JOINT WAS REPLACED EACH TIME.
NHTSA ODI #10168622
Official recalls
4Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Jan 2, 2003
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 2.7 LITER V-6 ENGINES, IMPROPERLY MANUFACTURED CRANKSHAFT POSITION SENSORS (CPS) WERE INSTALLED. THE CPS CASES WERE IMPROPERLY MANUFACTURED AND DID NOT MEET DIMENSIONAL SPECIFICATIONS. INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE PRINTED CIRCUIT BOARD CAPACITOR.
Consequence & remedy
Consequence: A DAMAGED CPS CAPACITOR COULD RESULT IN ENGINE STALLING.
Remedy: DEALERS WILL REPLACE THE CPS. OWNER NOTIFICATION BEGAN ON MARCH 10, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-829-9956.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
PE08040 · Rear Suspension Trailing Arm Failure
Opened Jul 2, 2008 · Closed Oct 29, 2008
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN RESPONSE TO AN INFORMATION REQUEST LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI) DURING THIS PRELIMINARY EVALUATION, HYUNDAI PROVIDED ODI WITH 15 ALLEGATIONS OF CORROSION FAILURE OF THE LEFT- AND/OR RIGHT-REAR SUSPENSION TRAILING ARM.THREE OF THE 15 CONSUMERS ALLEGED A LOSS OF VEHICLE CONTROL AS A RESULT OF A REAR TRAILING ARM CORROSION FAILURE.SIMILARLY, ODI HAS RECEIVED 12 COMPLAINTS OF REAR TRAILING ARM FAILURE (ONE IS A DUPLICATE OF A COMPLAINT FILED WITH HYUNDAI).OF THE 12 ODI COMPLAINTS, 4 CONSUMERS ALLEGE A LOSS OF VEHICLE CONTROL. IN TOTAL, ODI IS AWARE OF 26 CONSUMER ALLEGATIONS OF REAR TRAILING ARM CORROSION FAILURES AND 7 ALLEGATIONS THAT THE FAILURES AFFECTED VEHICLE CONTROL.ALL OF THESE VEHICLES HAVE BEEN OPERATED PRIMARILY IN SALT BELT STATES (CONNECTICUT, DISTRICT OF COLUMBIA, DELAWARE, IOWA, ILLINOIS, INDIANA, KENTUCKY, MASSACHUSETTS, MARYLAND, MAINE, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VIRGINIA, VERMONT, WISCONSIN AND WEST VIRGINIA).HYUNDAI IMPLEMENTED A DESIGN CHANGE IN THE MODEL YEAR 2003 PRODUCTION TO ADDRESS THE CORROSION ISSUE.THUS, THE SCOPE OF THE ENGINEERING ANALYSIS WILL BE VEHICLES MANUFACTURED IN MYS 2001 THROUGH 2003 AND SOLD IN SALT BELT STATES.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-023) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND POTENTIAL SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.
Additional source detail variants (2)
Suspension
IN RESPONSE TO AN INFORMATION REQUEST LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI) DURING THIS PRELIMINARY EVALUATION, HYUNDAI PROVIDED ODI WITH 15 ALLEGATIONS OF CORROSION FAILURE OF THE LEFT- AND/OR RIGHT-REAR SUSPENSION TRAILING ARM.THREE OF THE 15 CONSUMERS ALLEGED A LOSS OF VEHICLE CONTROL AS A RESULT OF A REAR TRAILING ARM CORROSION FAILURE.SIMILARLY, ODI HAS RECEIVED 12 COMPLAINTS OF REAR TRAILING ARM FAILURE (ONE IS A DUPLICATE OF A COMPLAINT FILED WITH HYUNDAI).OF THE 12 ODI COMPLAINTS, 4 CONSUMERS ALLEGE A LOSS OF VEHICLE CONTROL. IN TOTAL, ODI IS AWARE OF 26 CONSUMER ALLEGATIONS OF REAR TRAILING ARM CORROSION FAILURES AND 7 ALLEGATIONS THAT THE FAILURES AFFECTED VEHICLE CONTROL.ALL OF THESE VEHICLES HAVE BEEN OPERATED PRIMARILY IN SALT BELT STATES (CONNECTICUT, DISTRICT OF COLUMBIA, DELAWARE, IOWA, ILLINOIS, INDIANA, KENTUCKY, MASSACHUSETTS, MARYLAND, MAINE, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VIRGINIA, VERMONT, WISCONSIN AND WEST VIRGINIA).HYUNDAI IMPLEMENTED A DESIGN CHANGE IN THE MODEL YEAR 2003 PRODUCTION TO ADDRESS THE CORROSION ISSUE.THUS, THE SCOPE OF THE ENGINEERING ANALYSIS WILL BE VEHICLES MANUFACTURED IN MYS 2001 THROUGH 2003 AND SOLD IN SALT BELT STATES.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-023) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND POTENTIAL SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.
Suspension:rear
IN RESPONSE TO AN INFORMATION REQUEST LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI) DURING THIS PRELIMINARY EVALUATION, HYUNDAI PROVIDED ODI WITH 15 ALLEGATIONS OF CORROSION FAILURE OF THE LEFT- AND/OR RIGHT-REAR SUSPENSION TRAILING ARM.THREE OF THE 15 CONSUMERS ALLEGED A LOSS OF VEHICLE CONTROL AS A RESULT OF A REAR TRAILING ARM CORROSION FAILURE.SIMILARLY, ODI HAS RECEIVED 12 COMPLAINTS OF REAR TRAILING ARM FAILURE (ONE IS A DUPLICATE OF A COMPLAINT FILED WITH HYUNDAI).OF THE 12 ODI COMPLAINTS, 4 CONSUMERS ALLEGE A LOSS OF VEHICLE CONTROL. IN TOTAL, ODI IS AWARE OF 26 CONSUMER ALLEGATIONS OF REAR TRAILING ARM CORROSION FAILURES AND 7 ALLEGATIONS THAT THE FAILURES AFFECTED VEHICLE CONTROL.ALL OF THESE VEHICLES HAVE BEEN OPERATED PRIMARILY IN SALT BELT STATES (CONNECTICUT, DISTRICT OF COLUMBIA, DELAWARE, IOWA, ILLINOIS, INDIANA, KENTUCKY, MASSACHUSETTS, MARYLAND, MAINE, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VIRGINIA, VERMONT, WISCONSIN AND WEST VIRGINIA).HYUNDAI IMPLEMENTED A DESIGN CHANGE IN THE MODEL YEAR 2003 PRODUCTION TO ADDRESS THE CORROSION ISSUE.THUS, THE SCOPE OF THE ENGINEERING ANALYSIS WILL BE VEHICLES MANUFACTURED IN MYS 2001 THROUGH 2003 AND SOLD IN SALT BELT STATES.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-023) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND POTENTIAL SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.
PE02012 · Engine Seizure
Opened Jan 31, 2002 · Closed Aug 12, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
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