IllustrationTL*THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT OBSERVED THAT THE VEHICLES MAIN FRAME EXHIBITED EXCESSIVE RUST AND CORROSION. THERE WERE NO PRIOR WARNINGS. THE VEHICLE HAS NOT BEEN REPAIRED. THE CONTACT HAD CONCERNS OF THE SIGNIFICANT SAFETY HAZARD. THE FAILURE AND CURRENT MILEAGES WERE 74,000. UPDATED 11/03/09.*JB
2001 Honda Passport
Owner reports · Recalls · Investigations
More warning signs than most Passport years
Owner complaints for the 2001 Honda Passport are substantially higher than the model-year median of 60.
About this comparison →How this year compares
Owner complaints by model year
Compare all Passport years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
20–25K
325–50K
1550–75K
2975–100K
42100–150K
13150K+
104 reports with mileage · 30 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Structure. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Suspension. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
10 crash reports0 fire reports5 injury reports
What owners actually said
134 reportsI HAVE A 2001 HONDA PASSPORT AND THE REAR OF THE FRAME COMPLETELY ROTTED AND THE VEHICLE IS NOW USELESS. I WAS DRIVING TO GET ONTO THE HIGHWAY AND LOST CONTROL OF THE CAR MOMENTARILY SO I PULLED OVER. I THOUGHT IT WAS A TIE ROD AND DROVE APPROXIMATELY 15 TO 20 MILES AN HOUR AND DROPPED MY VEHICLE OFF AT THE GARAGE. I WAS INFO…
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I HAVE A 2001 HONDA PASSPORT AND THE REAR OF THE FRAME COMPLETELY ROTTED AND THE VEHICLE IS NOW USELESS. I WAS DRIVING TO GET ONTO THE HIGHWAY AND LOST CONTROL OF THE CAR MOMENTARILY SO I PULLED OVER. I THOUGHT IT WAS A TIE ROD AND DROVE APPROXIMATELY 15 TO 20 MILES AN HOUR AND DROPPED MY VEHICLE OFF AT THE GARAGE. I WAS INFORMED THAT THE FRAME ROTTED AN DTHEY WERE SURPRISED MY REAR AXLE WAS STILL ATTACHED. I WAS TOLD THAT IT WAS BASICALLY STAYING ATTACHED BECAUSE OF ABOUT 1 INCH OF GOOD STEEL AND MY GAS TANK. I AM VERY LUCKY THAT NO ONE WAS HURT. I HAVE SEEN A LOT O FTHESE COMPLAINTS ABOUT ISUZU RODEOS AND HONDA PASSPORTS. IS ANYTHING GOING TO BE DONE. THERE IS NOT A SPEC OF RUST ANYWHERE ELSE ON THE VEHICLE!?? *TR
2001 HONDA PASSPORT- ABS LIGHT COMES ON AND GOES OFF RANDOMLY,ABS BRAKES LOCK UP WHEN ACCELERATING FROM ANY AN ALL MINIMALLY FAST STARTS. *TR
BODY FRAME CORROSION ON MY 2001 HONDA PASSPORT. WILL NEED REPLACEMENT WELDING TO PASS INSPECTION. *TR
I HAD TAKEN MY 2001 HONDA PASSPORT (ISUZU RODEO) IN TO THE SERVICE STATION FOR AN OIL CHANGE AND INSPECTION STICKER. WHEN THE MECHANIC WAS GETTING READY TO PUT THE VEHICLE ON THE LIFT, HE NOTICED THE PROBLEM WITH THE ROTTED FRAME. THE LEFT REAR SECTION OF FRAME IS ROTTED INVOLVING THE SUSPENSION, TRAIL ARM BRACKET (SUSPENSION LI…
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I HAD TAKEN MY 2001 HONDA PASSPORT (ISUZU RODEO) IN TO THE SERVICE STATION FOR AN OIL CHANGE AND INSPECTION STICKER. WHEN THE MECHANIC WAS GETTING READY TO PUT THE VEHICLE ON THE LIFT, HE NOTICED THE PROBLEM WITH THE ROTTED FRAME. THE LEFT REAR SECTION OF FRAME IS ROTTED INVOLVING THE SUSPENSION, TRAIL ARM BRACKET (SUSPENSION LINK), BODY MOUNT BRACKET AND REAR SUSPENSION. HE SAID IT WAS SO BAD THAT HE WOULD NOT EVEN PUT THE VEHICLE ON THE LIFT FOR FEAR THE FRAME WOULD BREAK OFF. A 2 - 3 FOOT SECTION OF THE FRAME NEEDS TO BE REPLACED BUT WE CAN NOT FIND ONE AT ANY SALVAGE YARDS, ALL THE ONES WE HAVE CONTACTED DO HAVE FRAMES FOR THE VEHICLE BUT THEY ALL HAVE THE SAME PROBLEM AS THE ONE I HAVE JUST DESCRIBED. THE VEHICLE HAS NOT YET BEEN REPAIRED AND I AM STUCK MAKING PAYMENTS ON A VEHICLE I CAN NO LONGER DRIVE. *TR
TL*THE CONTACT OWNS A 2001 HONDA PASSPORT. WHEN THE CONTACT STARTED THE VEHICLE, THE REAR AND FRONT ENDS MOVED IN DIFFERENT DIRECTIONS. HE CHECKED THE BOTTOM OF THE VEHICLE AND NOTICED THAT THE FRAME AND TORSION BARS WERE ROTTING FROM THE REAR TO THE FRONT END OF THE VEHICLE. THE FRAME HAS ALSO SPLIT ON BOTH SIDES. THE CONT…
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TL*THE CONTACT OWNS A 2001 HONDA PASSPORT. WHEN THE CONTACT STARTED THE VEHICLE, THE REAR AND FRONT ENDS MOVED IN DIFFERENT DIRECTIONS. HE CHECKED THE BOTTOM OF THE VEHICLE AND NOTICED THAT THE FRAME AND TORSION BARS WERE ROTTING FROM THE REAR TO THE FRONT END OF THE VEHICLE. THE FRAME HAS ALSO SPLIT ON BOTH SIDES. THE CONTACT HAS NOT SPOKEN WITH OR TAKEN HIS VEHICLE TO THE DEALER. THE FAILURE MILEAGE WAS 135,000. UPDATED 6/15/09 *CN THE CONSUMER STATED THE WAS RUST WHERE THE TORSION BAR GO TO THE FRAME. UPDATED 06/17/09.*JB
TL*THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE REAR AXLE SEPARATED FROM THE FRAME. THE DEALER STATED THAT THEY WOULD NOT REPAIR IT BECAUSE THE VEHICLE WOULD BE UNSAFE TO DRIVE. A NEW FRAME WOULD HAVE TO BE PURCHASED AND WOULD COST MORE THAN THE VEHICLE'S VALUE TO REPAIR. THE MANUFACTURER STATED THAT T…
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TL*THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE REAR AXLE SEPARATED FROM THE FRAME. THE DEALER STATED THAT THEY WOULD NOT REPAIR IT BECAUSE THE VEHICLE WOULD BE UNSAFE TO DRIVE. A NEW FRAME WOULD HAVE TO BE PURCHASED AND WOULD COST MORE THAN THE VEHICLE'S VALUE TO REPAIR. THE MANUFACTURER STATED THAT THE VEHICLE WAS NOT UNDER WARRANTY; THEREFORE, NO REPAIRS WOULD BE PERFORMED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 112,000.
TL*THE CONTACT OWNS A 2001 HONDA PASSPORT. WHILE DRIVING 25 MPH, THE FRAME UNDERNEATH THE VEHICLE SNAPPED IN HALF. THE VEHICLE BECAME VERY DIFFICULT TO CONTROL BECAUSE THE PASSENGER SIDE TIRES WERE HALFWAY UNDER THE VEHICLE. LUCKILY, THE DRIVER WAS CLOSE TO HER RESIDENCE WHEN THE FAILURE OCCURRED. SHE CALLED THE INSURANCE CO…
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TL*THE CONTACT OWNS A 2001 HONDA PASSPORT. WHILE DRIVING 25 MPH, THE FRAME UNDERNEATH THE VEHICLE SNAPPED IN HALF. THE VEHICLE BECAME VERY DIFFICULT TO CONTROL BECAUSE THE PASSENGER SIDE TIRES WERE HALFWAY UNDER THE VEHICLE. LUCKILY, THE DRIVER WAS CLOSE TO HER RESIDENCE WHEN THE FAILURE OCCURRED. SHE CALLED THE INSURANCE COMPANY AND WAS INFORMED TO CALL THE HONDA MANUFACTURER. SHE WAS THEN INSTRUCTED TO TAKE THE VEHICLE TO A LOCAL DEALER FOR REPAIR. THE CONTACT HAS BEEN GOING BACK AND FORTH WITH THE DEALER TO SEE WHO WILL PAY FOR THE TOWING OF THE VEHICLE. THE FAILURE MILEAGE WAS 102,000.
MY HONDA PASSPORT BEGAN TO SWERVE UNCONTROLLABLY AT 25 MPH. I STOPPED AT SERVICE STATION AND HAD A MECHANIC INSPECT THE CAR. HE FOUND THE FRAME HAD RUSTED THROUGH CAUSING THE REAR STABILIZER TO BREAK FREE. IN THAT CONDITION THE LEFT SIDE OF THE REAR AXLE IS NOT CONNECTED TO THE FRAME AND VEHICLE CONTROL IS COMPROMISED. *TR
FRAME RUSTED THROUGH CAUSING CONTROL PROBLEMS; BACK TRACTION BAR ROTTED OFF. FRAME ABOVE WHEELS COMPLETELY ROTTED OUT TO THREE FEET EACH SIDE OF WHEEL. STEERING WHEEL AT ODD POSITION. POSSIBLY SHIFTING WHOLE BACK AXLE. ARE TOLD NOTHING CAN BE DONE AND DEALERSHIP NEGLECTS TO RETURN CALLS AND EMAILS REGARDING PROBLEM EVEN THO…
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FRAME RUSTED THROUGH CAUSING CONTROL PROBLEMS; BACK TRACTION BAR ROTTED OFF. FRAME ABOVE WHEELS COMPLETELY ROTTED OUT TO THREE FEET EACH SIDE OF WHEEL. STEERING WHEEL AT ODD POSITION. POSSIBLY SHIFTING WHOLE BACK AXLE. ARE TOLD NOTHING CAN BE DONE AND DEALERSHIP NEGLECTS TO RETURN CALLS AND EMAILS REGARDING PROBLEM EVEN THOUGH THEY HAD COMPLETED WORK ON THE BRAKES AND OTHER REPAIRS DURING THE LAST YEAR LEADING US TO THINK THEY SHOULD HAVE NOTICED A PROBLEM. *TR
Official recalls
310V436000 · Suspension:rear
Sep 22, 2010
ISUZU IS RECALLING CERTAIN MODEL YEAR 1998-2002 ISUZU RODEO AND MODEL YEAR 2002 ISUZU AXIOM VEHICLES, AND HONDA IS RECALLING CERTAIN 1998-2002 HONDA PASSPORT VEHICLES, THAT WERE ORIGINALLY SOLD, OR ARE CURRENTLY REGISTERED, IN THE STATES OF MAINE, NEW HAMPSHIRE, VERMONT, MASSACHUSETTS, RHODE ISLAND, CONNECTICUT, NEW YORK, NEW JERSEY, PENNSYLVANIA, DELAWARE, MARYLAND, THE DISTRICT OF COLUMBIA, WEST VIRGINIA, OHIO, INDIANA, MICHIGAN, ILLINOIS, WISCONSIN, MINNESOTA, IOWA, MISSOURI, AND KENTUCKY. VEHICLES THAT HAVE EXPERIENCED SUSTAINED EXPOSURE TO HIGHLY CORROSIVE MATERIALS USED IN SOME JURISDICTIONS FOR ROAD DEICING PURPOSES MAY EXPERIENCE EXCESSIVE CORROSION IN THE VICINITY OF THE FORWARD MOUNTING POINT BRACKET FOR THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK PRIOR TO THE TIME THAT SUCH CORROSION WOULD NORMALLY BE EXPECTED.
Consequence & remedy
Consequence: EXCESSIVE CORROSION MAY RESULT IN THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK BRACKET BECOMING DETACHED FROM THE FRAME, WHICH CAN AFFECT VEHICLE HANDLING AND POTENTIALLY CAUSE A CRASH.
Remedy: DEALERS WILL INSPECT THE REAR SUSPENSION LOWER LINK BRACKET AREA. FOR VEHICLES IN WHICH LITTLE OR NO CORROSION IS FOUND, THE AREA WILL BE TREATED WITH AN ANTI-CORROSIVE COMPOUND. FOR VEHICLES IN WHICH CORROSION HAS DAMAGED THE REAR SUSPENSION LOWER LINK BRACKET AND AFFECTED ITS CONNECTION TO THE VEHICLE FRAME, A REINFORCEMENT BRACKET WILL BE INSTALLED. IN THE RARE EVENT THE CORROSION IS SO SEVERE THAT THE REINFORCEMENT BRACKET REMEDY WOULD NOT BE APPROPRIATE, A REPURCHASE OFFER WILL BE EXTENDED TO THE VEHICLE'S OWNER. ALL INSPECTIONS AND REMEDIES WILL BE PROVIDED FREE OF CHARGE FOR VEHICLES THAT ARE 10 YEARS OLD OR LESS. FOR VEHICLES OLDER THAN 10 YEARS, ISUZU WILL OFFER A FREE REMEDY, BUT ONLY IF THE VEHICLE IS PRESENTED TO AN ISUZU SERVICE FACILITY, OR HONDA DEALER (AS APPLICABLE), DEALER WITHIN 12 MONTHS OF WHEN OWNER NOTIFICATIONS WERE ISSUED. THE SAFETY RECALL BEGAN ON DECEMBER 10, 2010. ISUZU OWNERS MAY CONTACT ISUZU AT 1-800-255-6727. HONDA OWNERS MAY CONTACT HONDA AT 1-800-999-1009.
02V213001 · Air Bags:frontal
Aug 9, 2002
ON CERTAIN SPORT UTILITY VEHICLES, THE PASSENGER-SIDE AIR BAG INFLATOR MODULES WERE MANUFACTURED AND SHIPPED WITHOUT A NECESSARY COMPONENT KNOWN AS A CHECK VALVE PIN.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE AIR BAG WILL NOT INFLATE PROPERLY OR SUFFICIENTLY RESULTING IN AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT.
Remedy: DEALERS WILL REPLACE THE PASSENGER SIDE AIR BAG. OWNER NOTIFICATION BEGAN AUGUST 7, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HONDA AT 1-800-999-1009.
01V055000 · Air Bags:frontal
Feb 22, 2001
VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES WERE BUILT WITH THE INFLATORS IN THE PASSENGER SIDE AIR BAG MODULES HAVING THE WRONG AMOUNT OF GENERANT.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH THAT WOULD TRIGGER A PASSENGER AIR BAG DEPLOYMENT, TOO MUCH GENERANT CAN CAUSE THE INFLATOR MODULE TO EXPLODE. IF THE AIR BAG MODULE EXPLODES, METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANTS.
Remedy: DEALERS WILL REPLACE THE PASSENGER SIDE AIR BAG UNIT.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3DP18001 · Fuel Tank Retention Failure
Opened May 23, 2018 · Closed Mar 5, 2020
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly:mounting
On April 10, 2018, NHTSA received a petition from Mr. Kevin Byrne (the Petitioner) requesting that the Agency ?undertake a defects investigation? of ?rust-related detachment of Isuzu Rodeo fuel tanks? (NHTSA ID 11091788). The Petitioner experienced a partial fuel tank detachment in his model year (MY) 2004 Isuzu Rodeo in July 2017. On May 23, 2018, ODI opened DP18-001 to evaluate the Petitioner?s request for a defect investigation. ODI sent information request letters to Isuzu and Honda requesting production, design history and field data related to fuel tank retention failures in MY 2001-2004 Isuzu Rodeo, MY 2002-2004 Isuzu Axiom and MY 2001-2002 Honda Passport vehicles equipped with the same fuel tank shield part number as the Petitioner?s vehicle (the ?subject vehicles?). ODI notes that Isuzu manufactured the subject Passport vehicles for Honda. Isuzu implemented a change to the tank shield corrosion protection system as a running change in early MY 2002 production. Isuzu and Honda sold approximately 172,000 subject vehicles in the United States. Fifty-eight (58) percent of the subject vehicles were produced prior to the shield change (99,000) and 42 percent after the change (73,000).ODI?s analysis of field data identified 19 incidents of partial fuel tank detachments in the subject vehicles. The incidents all occurred in states with high road salt usage in winter months (Salt States) and involved older vehicles beyond 10-years in service. On average, the failures occurred in the vehicle?s 13th year-in-service. Evidence of severe general corrosion in multiple undercarriage components was also noted in 13 of the 19 vehicles that experienced partial fuel tank detachments. None of the incidents resulted in fuel leakage or fire. Aside from the petitioner?s vehicle, ODI has not identified any other incidents of complete or partial fuel tank detachment in the MY 2002-2004 subject vehicles equipped with the modified retention shield.In addition, ODI reviewed 24 NHTSA complaints alleging corrosion concerns with the fuel tank retention system in the subject vehicles that did not result in fuel tank detachment. Twenty-three (23) of these complaints involve subject vehicles built prior to the shield change. Like the vehicles reporting fuel tank detachments, these vehicles are also all from Salt States and, in most cases (20 of the 24 complaints), the vehicles also experienced severe corrosion concerns in other undercarriage components. Half (12 of the 24 complaints) of the vehicles show prior accident damage in their service histories.Based on these analyses, ODI has not identified evidence of a defect trend for premature corrosion-related fuel tank detachments in the MY 2004 Isuzu Rodeo or similarly equipped vehicles. The damage that may result in tank retention concerns appears to occur progressively over many years with ample opportunity for detection and repair. Furthermore, ODI has not identified any crashes, fires, injuries, or fuel leaks associated with fuel tank retention failures in a population of vehicles that currently range from 16 to 19 years old.Accordingly, the Agency is denying the petition.A summary of ODI?s analysis of this petition will be published in the Federal Register and is also available in the investigative file for this action.The NHTSA consumer complaints counted in the closing resume for DP18-001 can be reviewed at www.nhtsa.gov under the following ODI identification numbers (VOQs in parentheses denote duplicate records): Allegations of fuel tank retention failure: 11084098 (11091788), 10532845, 10486109. Allegations of fuel tank retention component corrosion: 11138931, 10992150, 10845523,
EA09018 · Rear Suspension Lower Link Detachment
Opened Dec 7, 2009 · Closed Oct 15, 2010
Status: closed (inferred from source dates) · Suspension; Suspension:rear
On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.
Additional source detail variants (2)
Suspension
On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.
Suspension:rear
On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.
PE09030 · Rear Suspension Lower Link Failure
Opened Jun 16, 2009 · Closed Dec 8, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Additional source detail variants (2)
Suspension
DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Suspension:rear
DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.