CRUISING AT 40 MPH AND APPLIED REAR AND FRONT BRAKES. THERE WAS NO TENSION WHEN APPLIED CONTINUED A QUARTER MILE AND TURNED ONTO STREET OF MY HOUSE APPLIED BRAKES AND THERE WAS NO REAR BRAKE RESPONSE. UPON STOPPING IN MY DRIVEWAY USING THE FRONT BRAKES, I GOT OFF THE BIKE AND THERE WAS A FIRE AT THE REAR BRAKE RELAY SWITCH AND B…
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CRUISING AT 40 MPH AND APPLIED REAR AND FRONT BRAKES. THERE WAS NO TENSION WHEN APPLIED CONTINUED A QUARTER MILE AND TURNED ONTO STREET OF MY HOUSE APPLIED BRAKES AND THERE WAS NO REAR BRAKE RESPONSE. UPON STOPPING IN MY DRIVEWAY USING THE FRONT BRAKES, I GOT OFF THE BIKE AND THERE WAS A FIRE AT THE REAR BRAKE RELAY SWITCH AND BRAKE LINE. I HAD TO PUT OUT THIS FIRE AND BRAKE FLUID CONTINUED TO LEAK. I BELIEVE THIS IS A DESIGN DEFECT, THE RELAY SWITCH IS 1 INCH FROM THE EXHAUST AND BELIEVE THIS WAS PART OF THE FAILURE THE HEAT SOURCE BEING SO CLOSE. I ALSO NOTICED THE BRAKE MASTER CYLINDER HAD A SMALL LEAK AROUND THE SEAL. *TR
NHTSA ODI #10412541
12,639 miles · Jul 10, 2011
Electrical SystemFuel System, Gasoline
THE GAS GAUGE FAILED THIS IS THE SECOND TIME THAT THIS PART HAS FAILED ON MY MOTORCYCLE. THE FIRST INCIDENT WAS IN JULY 2009 WHICH THEY REPLACED UNDER WARRANTY. THE GAUGE GIVES FALSE READINGS, IT WILL SHOW FULL AND VARIOUS OTHER READINGS REGARDLESS OF THE AMOUNT OF FUEL IN THE TANK. FOR EXAMPLE I FILLED THE TANK AND IT READ FULL…
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THE GAS GAUGE FAILED THIS IS THE SECOND TIME THAT THIS PART HAS FAILED ON MY MOTORCYCLE. THE FIRST INCIDENT WAS IN JULY 2009 WHICH THEY REPLACED UNDER WARRANTY. THE GAUGE GIVES FALSE READINGS, IT WILL SHOW FULL AND VARIOUS OTHER READINGS REGARDLESS OF THE AMOUNT OF FUEL IN THE TANK. FOR EXAMPLE I FILLED THE TANK AND IT READ FULL THEN 10 MILES LATER IT WENT TO EMPTY AND SHOWED REMAINING MILES TO EMPTY AS 25. THIS IS A KNOWN PROBLEM AND HARLEY DAVIDSON STILL HASN'T COME UP WITH A FIX.
ON CERTAIN MOTORCYCLES BUILT AND SHIPPED TO CALIFORNIA, THE CATALYTIC MUFFLER PROTECTIVE HEAT SHIELD WAS NOT INSTALLED. THIS CONDITION COULD ALLOW DIRECT CONTACT WITH THIS MUFFLER AND CAUSE INJURY.
Consequence & remedy
Consequence: IF CONTACT OCCURS WHILE RIDING, IT COULD CAUSE LOSS OF CONTROL OF THE MOTORCYCLE, LEADING TO INJURY OR DEATH.
Remedy: DEALERS WILL INSTALL THE HEAT SHIELDS TO THE MUFFLERS FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 26, 2007. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
THE SUBJECT FUEL FILTER HOUSING (P/N 62229-08) CRACKS, RESULTING IN SUDDEN ENGINE STALL DUE TO UNREGULATED FUEL PRESSURE.HARLEY-DAVIDSON HAS MODIFIED THE HOUSING WITH A NEW PART NUMBER 62229-08A.SHORTLY AFTER OPENING THIS PE, ODI RECEIVED HARLEY'S DEFECT NOTIFICATION INDICATING THAT THE SUBJECT VEHICLES WERE BEING RECALLED TO INSTALL THE NEW FUEL FILTER HOUSING.WITH THAT RECALL, RECEIVED PRIOR TO RELEASE OF OUR INFORMATION REQUEST, THIS INVESTIGATION IS CONCLUDED.
Additional source detail variants (2)
Fuel System, Gasoline:delivery
THE SUBJECT FUEL FILTER HOUSING (P/N 62229-08) CRACKS, RESULTING IN SUDDEN ENGINE STALL DUE TO UNREGULATED FUEL PRESSURE.HARLEY-DAVIDSON HAS MODIFIED THE HOUSING WITH A NEW PART NUMBER 62229-08A.SHORTLY AFTER OPENING THIS PE, ODI RECEIVED HARLEY'S DEFECT NOTIFICATION INDICATING THAT THE SUBJECT VEHICLES WERE BEING RECALLED TO INSTALL THE NEW FUEL FILTER HOUSING.WITH THAT RECALL, RECEIVED PRIOR TO RELEASE OF OUR INFORMATION REQUEST, THIS INVESTIGATION IS CONCLUDED.
Fuel System, Gasoline
THE SUBJECT FUEL FILTER HOUSING (P/N 62229-08) CRACKS, RESULTING IN SUDDEN ENGINE STALL DUE TO UNREGULATED FUEL PRESSURE.HARLEY-DAVIDSON HAS MODIFIED THE HOUSING WITH A NEW PART NUMBER 62229-08A.SHORTLY AFTER OPENING THIS PE, ODI RECEIVED HARLEY'S DEFECT NOTIFICATION INDICATING THAT THE SUBJECT VEHICLES WERE BEING RECALLED TO INSTALL THE NEW FUEL FILTER HOUSING.WITH THAT RECALL, RECEIVED PRIOR TO RELEASE OF OUR INFORMATION REQUEST, THIS INVESTIGATION IS CONCLUDED.
2008 HARLEY-DAVIDSON Fxdc Problems, Complaints & Recalls | Skip That Year
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