← New search

1995 GMC Suburban

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 9 of 227 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 100 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seats. Review the 46 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports2 fire reports5 injury reports

Electrical System complaints

18 reports
Clear category filter
167,000 miles · Apr 4, 2011
Electrical System

95 GMC SURBURBAN. *TR

NHTSA ODI #10394224

Mileage unknown · Jan 25, 2002
Electrical SystemPower TrainService Brakes, Hydraulic

IGNITION SYSTEM FAILED TWICE. WHEN THIS HAPPENS THE TRANSMISSION DOES NOT SHIFT PROPERLY, AND REMAINS IN 2ND GEAR. THE SPEEDOMOTER DOESN'T WORK AND THE BRAKES LOCK UP. THE SHIFT INDICATOR LIGHT ALSO GOES OUT. I CONTACTED TWO LOCAL GM DEALERS. BOTH MACHANICS KNEW EXACTLY WHAT WAS WRONG, AS THEY HAVE MANY COME IN LARELY WITH …

Read full complaint

IGNITION SYSTEM FAILED TWICE. WHEN THIS HAPPENS THE TRANSMISSION DOES NOT SHIFT PROPERLY, AND REMAINS IN 2ND GEAR. THE SPEEDOMOTER DOESN'T WORK AND THE BRAKES LOCK UP. THE SHIFT INDICATOR LIGHT ALSO GOES OUT. I CONTACTED TWO LOCAL GM DEALERS. BOTH MACHANICS KNEW EXACTLY WHAT WAS WRONG, AS THEY HAVE MANY COME IN LARELY WITH THIS SAME PROBLEM. THEY KNEW THE EXACT PRICE AND TIME IT TAKES TO PUT THE PART IN BECAUSE THEY HAVE DONE SO MANY OF THEM LATELY. IN FACT, ONE OF THE MECHANICS REPLIED THAT HE IS SURPRISED THEY HAVEN'T RECALLED THIS PART YET. HE'S REPLACED SO MANY OF THEM.*AK

NHTSA ODI #757323

Mileage unknown · Sep 20, 2000
Electrical SystemFuel System, GasolineService Brakes, Hydraulic

WHILE GOING DOWN THE ROAD AT 65MPH VEHICLE WILL JUST SHUT OFF, AND BRAKES/ STEERING LOCKED UP, TOOK TO DEALER AND THEY REPLACED THE INJECTION PUMP FIVE TIMES, AND NOW THE PROBLEM WAS REOCCURRING AGAIN. *AK CHECK THE ENGINE LIGHT CAME ON, FOLLOWED BY LOSS OF POWER AND THE DEALER REPLACED INJECTION PUMP, MODULE ON THE PUMP, WAS…

Read full complaint

WHILE GOING DOWN THE ROAD AT 65MPH VEHICLE WILL JUST SHUT OFF, AND BRAKES/ STEERING LOCKED UP, TOOK TO DEALER AND THEY REPLACED THE INJECTION PUMP FIVE TIMES, AND NOW THE PROBLEM WAS REOCCURRING AGAIN. *AK CHECK THE ENGINE LIGHT CAME ON, FOLLOWED BY LOSS OF POWER AND THE DEALER REPLACED INJECTION PUMP, MODULE ON THE PUMP, WASTE GATE MODULE BUT ALL WERE JUST BAD GUESS. *YH

NHTSA ODI #871018

Mileage unknown · Sep 4, 2000
Electrical SystemService Brakes, Air

THE ABS SYSTEM HAS ALWAYS BEEN A PROBLEM. ONE MORNING BACKING OUT OF THE GARAGE AFTER IT HAD RAINED THE NIGHT BEFORE, I GENTLY BRAKED AND THE CAR MADE A GRINDING NOISE AND JERKED ABRUBTLY SCARING ALL OF US. IT SKIDDED ! UP AND DOWN THE DRIVEWAY I DID THIS AND IT JERKED AND SKIDDED! WE DECIDED IT WAS NOT SAFE. THE STORE CHECKED T…

Read full complaint

THE ABS SYSTEM HAS ALWAYS BEEN A PROBLEM. ONE MORNING BACKING OUT OF THE GARAGE AFTER IT HAD RAINED THE NIGHT BEFORE, I GENTLY BRAKED AND THE CAR MADE A GRINDING NOISE AND JERKED ABRUBTLY SCARING ALL OF US. IT SKIDDED ! UP AND DOWN THE DRIVEWAY I DID THIS AND IT JERKED AND SKIDDED! WE DECIDED IT WAS NOT SAFE. THE STORE CHECKED TIRES AND BRAKES. THIS HAS HAPPENED AGAIN AND AGAIN! THE ELECTRICAL PROBLEM HAS BEEN ONGOING. THE DEALER CANNOT FIGURE IT OUT, WE'RE OK FOR A WHILE - 6 MOS. WITH A NEW BATTERY AND THEN WERE STRANDED SOMEWHERE CAUSE ITS DIED. WE JUST HAD THE RADIO REPLACED BECAUSE THEY SAID IT HAD A SHORT,WELL IT WAS OUT OF THE CAR AND IT DIED AGAIN. THEY REPLACED THE ALTERNATOR IT DIED YESTERDAY! PLEASE HELP!

NHTSA ODI #730080

Mileage unknown · Aug 8, 2000
Electrical System

BATTERY LEAKED DUE TO A TERMINAL CONNECTOR BOLT BEING TOO LARGE, CRACKING THE LEAD TERMINAL ON THE BATTERY, THE BATTERY LEAKED ACID AND LED TO ELECTRICAL FAILURE AND CORRODED THE WIRE CONNECTION IN THE BATTERY, THE BATTERY EVENTUALLY FAILED. *SLC

NHTSA ODI #553592

Mileage unknown · Aug 2, 2000
Electrical System

WHILE VEHICLE WAS AT DEALER FOR SERVICE DEALER NOTICED A BATTERY LEAK, CAUSING LOSS OF POWER. *AK TRANSMISSION MAKES GRINDING NOISE. *YH

NHTSA ODI #866567

Mileage unknown · Jun 22, 2000
Electrical System

VEHICLE FAILED TO START. UPON FURTHER INSPECTION THE BATTERY WAS BULGING AND ACID WAS LEAKING WITHIN THE RF SIDE OF THE ENGINE COMPARTMENT. ATTEMPTING TO REMOVE THE BATTERY FOR REPLACEMENT THE POSITIVE SIDE MOUNT TERMINAL DETACHED INTERNALLY FROM THE BATTERY. FURTHER INSPECTION REVEALED BATTERY ACID LEAKAGE HAD CORRODED THE BATT…

Read full complaint

VEHICLE FAILED TO START. UPON FURTHER INSPECTION THE BATTERY WAS BULGING AND ACID WAS LEAKING WITHIN THE RF SIDE OF THE ENGINE COMPARTMENT. ATTEMPTING TO REMOVE THE BATTERY FOR REPLACEMENT THE POSITIVE SIDE MOUNT TERMINAL DETACHED INTERNALLY FROM THE BATTERY. FURTHER INSPECTION REVEALED BATTERY ACID LEAKAGE HAD CORRODED THE BATTERY TRAY, RF INTERNAL WHEEL WELL, ELECTRIAL CONNECTIONS, A/C HOSES, RF STEERING PARTS AND THE RF BRAKE LINE / HOSE. *AK

NHTSA ODI #724361

Mileage unknown · Jun 21, 2000
Electrical System

PE99013, DELCO BATTERY LEAKED, AND CAUSED ACID TO SPRAY INTO THE ENGINE COMPARTMENT. DEALER REPLACED BATTERY. *AK *ML

NHTSA ODI #863940

Mileage unknown · Jun 21, 2000
Electrical System

WTNH NEWS REPORTED 6/20/00 MANY INSTANCES OF BATTERY FAILURE ON 1995-1999 SUBURBANS/TAHOES. MINE FAILED WHEN ONLY 4 YEARS OLD AFTER LEAKING ACID IN THE ENGINE COMPARTMENT. THE AIR CONDITIONING LINES WERE HIT WITH THE ACID AND MAY FAIL PREMATURELY. COST TO REPLACE BATTERY WAS $69. REPLACEMENT OF A/C LINES WILL BE $100-200 EST…

Read full complaint

WTNH NEWS REPORTED 6/20/00 MANY INSTANCES OF BATTERY FAILURE ON 1995-1999 SUBURBANS/TAHOES. MINE FAILED WHEN ONLY 4 YEARS OLD AFTER LEAKING ACID IN THE ENGINE COMPARTMENT. THE AIR CONDITIONING LINES WERE HIT WITH THE ACID AND MAY FAIL PREMATURELY. COST TO REPLACE BATTERY WAS $69. REPLACEMENT OF A/C LINES WILL BE $100-200 EST. I HAVE NOT REPLACED THE A/C LINES.

NHTSA ODI #724350

Mileage unknown · Jun 21, 2000
Electrical SystemService Brakes, HydraulicTrailer Hitches

THE ELECTRIC CONNECTOR FOR THE LOW PRESSURE/ LOSS OF FLUID WAS NOT CONNECTED AT THE FACTORY TO THE ABS VALVE. THE ORIGINAL BATTERY LEAKED AT THE + POST. THE OEM REPLACEMENT BATTERY DID THE SAME. AFTER THAT I SWITCHED TO AN AFTER MARKET GEL BATTERY,OPTIMA BRAND AND NEVER HAD A PROBLEM WITH IT. THE FACTORY INSTALLED TRAILER HITCH …

Read full complaint

THE ELECTRIC CONNECTOR FOR THE LOW PRESSURE/ LOSS OF FLUID WAS NOT CONNECTED AT THE FACTORY TO THE ABS VALVE. THE ORIGINAL BATTERY LEAKED AT THE + POST. THE OEM REPLACEMENT BATTERY DID THE SAME. AFTER THAT I SWITCHED TO AN AFTER MARKET GEL BATTERY,OPTIMA BRAND AND NEVER HAD A PROBLEM WITH IT. THE FACTORY INSTALLED TRAILER HITCH PLATFORM STARTED TO FAILL WHEN I WAS TOWING A 9000LBS TRAILER,SHOWING A 3 TO 4 INCH CRACK IN THE RIGHT SIDE BOLTED TO THE FRAME. ALL THOSE FAILLED PARTS WERE REPLACED AT NO CHARGE BY THE DEALER UNDER EITHER GMC WARRENTY OR "GOOD WILL" POLICY. *AK

NHTSA ODI #724312

Official recalls

6

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

98V150001 · Visibility:windshield Wiper/washer

Jul 1, 1998

VEHICLE DESCRIPTION: LIGHT DUTY PICKUP TRUCKS AND SPORT UTILITY VEHICLES, 2 AND 4-WHEEL DRIVE. SOLDER JOINTS NEAR THE WIRING HARNESS CONNECTOR CAN CRACK CAUSING THE WINDSHIELD WIPERS TO WORK INTERMITTENTLY.

Consequence & remedy

Consequence: THIS CONDITION CAN RESULT IN INOPERATIVE WIPERS, REDUCING A DRIVER'S VISIBILITY, AND INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER.

96V057000 · Vehicle Speed Control

Apr 4, 1996

THESE VEHICLES WERE ASSEMBLED WITH THE THROTTLE CABLE CONTACTING THE DASH MAT WHICH COULD BIND THE THROTTLE. THIS DOES NOT MEET WITH THE MAXIMUM RETURN TIMES REQUIRED BY FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 124, "ACCELERATOR CONTROL SYSTEMS."

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE: THE ENGINE SPEED MAY NOT RETURN TO IDLE INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.

Remedy: DEALERS WILL INSPECT FOR ADEQUATE THROTTLE CABLE TO DASH MAT CLEARANCE, AND IF THERE IS INSUFFICIENT CLEARANCE, CUT OUT A PORTION OF THE DASH MAT TO PROVIDE PROPER CLEARANCE.

95V139000 · Power Train:automatic Transmission

Jul 26, 1995

THE TRANSMISSION SHIFT-CABLE LOCK CLIP CAN BACK OUT OF ITS INSTALLED POSITION RESULTING IN A LOSS OF CABLE ADJUSTMENT. WHEN THE SHIFT LEVER IS PLACED IN THE "PARK" POSITION, THE "PARK" INDICATOR LIGHT MAY NOT ILLUMINATE.

Consequence & remedy

Consequence: THE VEHICLE CAN MOVE UNINTENTIONALLY IF THE DRIVER DOES NOT NOTICE THAT THE INDICATOR LIGHT IS NOT ON AND DOES NOT APPLY THE PARKING BRAKE.

Remedy: DEALERS WILL ADJUST THE SHIFT CABLE AND INSTALL A LOCK CLIP.

95V140000 · Air Bags

Jul 25, 1995

THE VEHICLES HAVE BOTH THE SUPPLEMENTAL INFLATABLE RESTRAINT (SIR) LABEL AND AN ENGINE START LABEL INSTALLED ON THE SAME SIDE OF THE SUN VISOR. THIS DOES NOT COMPLY WITH FMVSS NO.208, "OCCUPANT CRASH PROTECTION."

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE: OPERATORS COULD FAIL TO NOTICE AND HEED THE WARNING LABEL.

Remedy: THE ENGINE START LABEL WILL BE REMOVED FROM THE STOWED SIDE OF THE SUN VISOR AND A NEW ENGINE START LABEL WILL BE INSTALLED ON THE HEADLINER IN THE SUN VISOR DEPRESSION. OWNERS WILL RECEIVE THE NEW LABEL AND CAN INSTALL THE LABEL THEMSELVES OR HAVE A DEALER INSTALL IT.

95V026000 · Power Train:automatic Transmission:cooling Unit And Lines

Feb 16, 1995

DUE TO A THIN CASE CASTING, AN EXTERNAL TRANSMISSION LEAK CAN OCCUR.

Consequence & remedy

Consequence: THIS CONDITION CAN CAUSE TRANSMISSION OIL TO SPRAYONTO THE EXHAUST SYSTEM AND RESULT IN A POSSIBLE VEHICLE FIRE.

Remedy: DEALERS WILL INSPECT THE TRANSMISSION CASE ASSEMBLY FOR THE INVOLVED CASE CASTING. IF THE ASSEMBLY IS INVOLVED, THE TRANSMISSION WILL BE REPLACED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

7

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

PE00017 · Headlight

Opened Apr 11, 2000 · Closed Sep 26, 2000

Status: closed (inferred from source dates) · Exterior Lighting

BASED ON THE REPORTS RECEIVED BY ODI FROM CONSUMERS, FAILURE OF THE HEADLIGHT ELECTRICAL CIRCUIT MAY OCCUR IN THE SUBJECT VEHICLES, AND MAY RESULT FROM REPEATED ADJUSTMENT OFTHE TILT STEERING WHEEL IN THE SUBJECT VEHICLES.REPEATED ADJUSTMENT OF THE STEERING WHEEL POSITION MAY STRAIN THE WIRING IN THE HEADLIGHT CIRCUIT TO THE POINT OF FAILURE WHERE THEY ARE ATTACHED TO THE MULTI-FUNCTION SWITCH, RESULTING IN THE UNANTICIPATED LOSS OF HEADLIGHTS WHILE THE VEHICLE IS IN MOTION.ODI HAS CONCERNS REGARDING THE HIGH RATE OF WARRANTY REPAIRS FOR PROBLEMS POTENTIALLY ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES, WITH THE RECOGNITION THE EACH INCIDENT OF HEADLIGHT FAILURE REPRESENTS A CONDITION OF VEHICLE DISABLEMENT.IN ADDITION, THE MANUFACTURER'S EVALUATION OF THE ALLEGED DEFECT HAS NOT BEEN RECEIVED, AND THIS OFFICE HAS INTEREST IN THE DETAILS OF THE METHODOLOGIES AND RESULTS OF THAT ASSESSMENT.

EA00008 · Loss Of Power Assist

Opened Mar 16, 2000 · Closed Aug 31, 2001

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

DP00001 · Oem Hitch Receiver Platform Cracking

Opened Jan 31, 2000 · No close date supplied

Status: open (inferred from source dates) · Equipment

THE PETITION ALLEGES THAT CRACKS IN THE HITCH RECEIVER PLATFORM MAY LEAD TO SEPARATION OF THE TRAILER AND LOSS OF STEERING CONTROL

PE99073 · Battery Leaks Acid

Opened Dec 3, 1999 · Closed May 2, 2000

Status: closed (inferred from source dates) · Electrical System

ODI HAS RECEIVED 21 COMPLAINTS WHERE OWNERS ALLEGE THAT THE STANDARD GM FACTORY SUPPLIED AC DELCO BATTERY CASE FAILED, RESULTING IN THE LEAKAGE OF SULFURIC ACID.OF THE 21 COMPLAINT VEHICLES, SIX SUBURBAN, THREE TAHOES, AND ONE YUKON OWNER(S) COMPLAINED ABOUT A LOSS OF BRAKE FLUID FROM DETERIORATION OF THE RIGHT FRONTBRAKE LINE AS A RESULT OF SULFURIC ACID CONTAMINATION.THE REMAINING 11 COMPLAINTS PERTAIN PRIMARILY TO SULFURIC ACID LEAKAGE FROM THE BATTERY CASE.AT LEAST ONE COMPLAINANT STATED THAT THE REPLACEMENT BATTERY ALSO FAILED.SEVERAL OF THE COMPLAINANTS NOTE THAT THE LEAKING ACID HAD COME IN CONTACT WITH A WIRE HARNESS AT THE FRAME IN THE VICINITY OF THE STEEL BRAKE LINE.A FIELD INSPECTION BY ODI INDICATES THAT THE DESCRIBED HARNESS IS THE ABS CONNECTION TO THE RIGHT FRONT WHEEL SPEED SENSOR.PRIOR TO THE BATTERY CASE FAILURE, THERE IS USUALLY NO WARNING (SHORT OF AN UNDERHOOD INSPECTION), AND THE ENSURING DAMAGE (SULFURIC ACID CONTAMINATION) IS PROGRESSIVE.OF THE KNOWN BATTERY FAILURES, THERE MAY BE A TEMPERATURE CORRELATION, AS 60% OF THE OWNER COMPLAINTS CAME FROM FOUR STATES; CALIFORNIA, FLORIDA, GEORGIA AND TEXAS.THERE IS ALSO A PRODUCT IMPROVEMENT PROGRAM AND ENGINEERING CHANGE NOTICE TO ADD 1% SILVER TO THE BATTERY'S POSITIVE SIDE TERMINALL, WITH THE EARLIEST IMPLEMENTATION DATE FOR THIS BEING FEB 2, 1998.THE EFFECT OF THIS DESIGN CHANGE IS AS YET UNKNOWN; FURTHER REVIEW IS WARRANTED.AN EA IS BEING OPENED TO GATHER FURTHER APPROPRIATE INFORMATION, CLARIFY ANY DEFECT TRENDS, AND TO ASSESS THE SAFETY IMPLICATIONS AND RISKS CONCERNING THESE FAILURES.

PE95052 · Steering Shaft Separations

Opened Oct 25, 1995 · Closed Mar 22, 1996

Status: closed (inferred from source dates) · Steering: Steering Wheel/handle Bar

ODI OPENED THIS PE ON NOVEMBER 13, 1995 BASED ON AN OWNER COMPLAINT CONCERNING A SEPTEMBER 1995 ACCIDENT INVOLVING A 1995 1/2 TON GM PICKUP TRUCK.THE VEHICLE OWNER ALLEGED THE BOLT USED TO JOIN THE 2-PIECE STEERING SHAFT WAS MISSING.THE SHAFTS THEN SEPARATED AND STEERING CONTROL WAS LOST. DURING THE COURSE OF THIS INVESTIGATION, ODI HAS GATHERED INFORMATION FROM STAFF AT THE FOLLOWING: AUTO COLLISION INSURANCE COMPANIES, THIRD-PARTY PRODUCTS LIABILITY INDUSTRY, INDEPENDENT REPAIR SHOPS, INVOLVED VEHICLE OPERATORS, GENERAL MOTORS CORPORATION. ACCORDING TO GM, THE STEERING COLUMN AND SHAFTS WERE CHANGED FOR THE 1995 C/K MODELS AT THE START OF THE 1995 MODEL YEAR.THE CHANGE WAS MADE TO INCORPORATE DRIVER AIR BAG SYSTEMS FOR THE C/K10/20 WITH GVWR OF LESS THAN 8500 LBS.HOWEVER THE CHANGE WAS MADE FOR ALL C/KS. FOR THE 1995 MODEL YEAR, THE STEERING COLUMN SHAFT WAS CONNECTED TO THE UPPER INTERMEDIATE SHAFT WITH A BOLT THROUGH THE COLUMN SHAFT AND THE UNIVERSAL JOINT COUPLING.NO NUT WAS REQUIRED.THIS CONNECTION WAS MADE AT THE STEERING COLUMN ASSEMBLY FACILITY AND THE STEERING COLUMN IS SHIPPED TO THE VEHICLE ASSEMBLY PLANT.THIS JOINT IS LOCATED INSIDE THE VEHICLE CAB.THE UPPER INTERMEDIATE SHAFT WAS CONNECTED TO THE LOWER INTERMEDIATE SHAFT ASSEMBLY IS ALSO CONNECTED TO THE STEERING GEAR AT THE VEHICLE ASSEMBLY PLANT. THE CONFIGURATION OF THE UPPER INTERMEDIATE SHAFT WAS CHANGED AT THE START OF THE 1996 MODEL YEAR, WITH A SMALL NUMBER OF 1996 STEERING COLUMNS PULLED AHEAD IN THE 1995 MODELS ASSEMBLED AT THE OSHAWA AND FT. WAYNE ASSEMBLY PLANTS.THE UNIVERSAL JOINT OF THE UPPER INTERMEDIATE SHAFT WAS REPLACED WITH A POT JOINT.THIS CHANGE WAS MADE TO UTILIZE A JOINT MANUFACTURED INTERNALLY INSTEAD OF EXTERNALLY SUPPLIED UNIVERSAL JOINT.THE POT JOINT STYLE CONNECTION TO THE STEERING COLUMN SHAFT WAS MADE WITH A THROUGH BOLT AND NUT.THIS CHANGE WAS EFFECTIVE FOR 1995 VEHICLES ASSEMBLED AT FT. WAYNE AND OSHAWA IN OCTOBER 1995 AND FOR ALL 1996 VEHICLES. ODI'S ANALYSIS FOUND THAT, OF THE 24 FIELD REPORTS, 14 INVOLVE VEHICLES PRODUCED AT THE FT. WAYNE ASSEMBLY PLANT.ALL 7 OF THE ACCIDENTS INVOLVE TRUCKS BUILT THERE, AS WELL.HOWEVER, BECAUSE THE FT. WAYNE ASSEMBLY PLANT PRODUCES APPROXIMATELY THE SAME NUMBER OF VEHICLES AS THE OTHER SUBJECT VEHICLE ASSEMBLY PLANTS, THIS FINDING CAN NOT BE EXPLAINED ON THE BASIS OF VEHICLE POPULATION AND EXPOSURE.ODI, WITH THE INFORMATION CURRENTLY AVAILABLE, IS UNABLE TO EXPLAIN THIS PHENOMENON.ODI DOES HAVE INFORMATION INDICATING THAT THE PROBLEM OCCURS INFREQUENTLY AND VERY EARLY IN THE LIFE OF THE VEHICLE.FOR THE 24 FIELD REPORTS, INCLUDING THOSE REPORTING ACCIDENTS, A FAILURE OCCURRED, ON AVERAGE, 129 DAYS AND 3900 MILES AFTER THE TRUCK WAS BUILT.BASED ON INFORMATION FROM ALL SOURCES, CURRENT THROUGH NOVEMBER 1995, ODI HAS FOUND THAT ONE INCIDENT HAS OCCURRED INVOLVING A SUBJECT VEHICLE BUILT SINCE JULY 8, 1995, - A PERIOD OF 257 DAYS.THE DATA REVIEWED INDICATES ACCIDENTS, ALLEGEDLY DUE TO THE SUBJECT FAILURE, OCCUR EVEN EARLIER IN ACCIDENTS, ALLEGEDLY DUE TO THE SUBJECT FAILURE, OCCUR EVEN EARLIER IN THE LIFE OF A SUBJECT TRUCK, AT AN AVERAGE OF APPROXIMATELY 103 DAYS. FINALLY, BASED ON THE 115 WARRANTY AND FILED REPORTS COMBINED, THE INCIDENT RATE IS 12/100,000 VEHICLES.OF THE 115 REPORTS, 69 INVOLVE VEHICLES BUILT AT THE JANESVILLE AND FT. WAYNE ASSEMBLY PLANTS (35 AND 34 RESPECTIVELY).THE JANESVILLE FAILURE RATE IS 15/100,000 AND THE FT. WAYNE RATE IS SLIGHTLY LOWER AT 14/100,000. A SAFETY-RELATED DEFECT HAS NOT BEEN INDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF T

EA95026 · Poor Brake Performance

Opened Sep 20, 1995 · Closed Sep 20, 2001

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

POOR PERFORMANCE OF ABS BRAKES