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2005 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2005 GMC Sierra 2500 are substantially higher than the model-year median of 46.

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When problems were reported

Mileage at the reported incident

104 reports with mileage · 11 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports6 fire reports3 injury reports

Service Brakes complaints

19 reports
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61,000 miles · Mar 4, 2021
Service BrakesStructure

TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500. THE CONTACT STATED HE REPLACED ALL THE BRAKE LINES ON THE VEHICLE AND ALSO STATED THAT THE BODY FRAME OF THE VEHICLE WAS CORRODED. THE VEHICLE WAS TAKEN TO AN INDEPENDENCE MECHANIC WHERE ALL THE CORRODED BRAKE LINES WERE REPLACE. THE VEHICLE WAS NOT DIAGNOSED. A DEALER WAS NOT CONTACT…

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TL* THE CONTACT OWNS A 2005 GMC SIERRA 2500. THE CONTACT STATED HE REPLACED ALL THE BRAKE LINES ON THE VEHICLE AND ALSO STATED THAT THE BODY FRAME OF THE VEHICLE WAS CORRODED. THE VEHICLE WAS TAKEN TO AN INDEPENDENCE MECHANIC WHERE ALL THE CORRODED BRAKE LINES WERE REPLACE. THE VEHICLE WAS NOT DIAGNOSED. A DEALER WAS NOT CONTACTED. THE MANUFACTURER HAD NOT BEEN INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 61,000.

NHTSA ODI #11399067

95,000 miles · Feb 19, 2018
Service BrakesCrash

BRAKES FAILED WHILE DRIVING DUE TO METAL BRAKE LINE CORROSION CAUSING AN ACCIDENT. POLICE REPORT: MOORESVILLE, INDIANA PD #A17315

NHTSA ODI #11073553

130,000 miles · Mar 2, 2017
Service Brakes

BREAK LINE RUSTED AND BROKE ALMOST RESULTING IN AN ACCIDENT WHEN TRYING TO STOP BRAKE PETAL WENT TO FLOOR

NHTSA ODI #10957984

54,000 miles · Sep 22, 2016
Service Brakes

BLEW OUT ONE BRAKE LINE LOST ALL BRAKES NO BACKUP,PEDAL WENT ALL THE WAY TO THE FLOOR. 54,000 MILES ALL LINES RUSTED ALL NEEDED TO BE REPLACED THANK GOD I JUST PULLED INTO A PARKING LOT.

NHTSA ODI #10908798

100,000 miles · Jul 9, 2016
Service Brakes

TAKING VEHICLE OUT OF PARK BRAKE PEDAL WENT ALL WAY TO FLOOR BECAUSE STEEL LINE RUPTURED CAUSING MASSIVE LEAKAGE OF BRAKE FLUID, ROLLED OUT OF DRIVE WAY INTO STREET CUTTING WHEEL TO AVOID WRECK BEFORE COULD GET IN NEUTRAL AND ROLL TO STOP !

NHTSA ODI #10883754

216,000 miles · Jul 15, 2015
Service BrakesCrash

2005 GMC 2500HD THAT THE BRAKE LINES FAILED. AFTER CHECKING THEY ARE RUSTED EVERYWHERE. I LOOKED ON THE INTERNET AND I SEE THAT THIS IS A ONGOING ISSUE WITH THIS MODEL YEAR.

NHTSA ODI #10734125

101,000 miles · Dec 15, 2014
Service Brakes

THE BRAKES WENT TO THE FLOOR AND VEHICLE DID NOT STOP, BARELY AVOIDED A CRASH. FOUND POOL OF BRAKE FLUID UNDER TRUCK. FIRESTONE AUTO CHARGED $675 TO REPLACE A RUSTED OUT BRAKE LINE. ALL OTHER LINES ARE HEAVILY CORRODED AND READY TO FAIL AS WELL. *TR

NHTSA ODI #10664258

58,771 miles · Oct 26, 2014
Service Brakes

WHILE DRIVING TO WORK APPROACHING AN INTERSECTION THE CAR IN FRONT OF ME SIGNALED TO TURN RIGHT LAST MINUTE AND APPLIED THE BRAKES, I ALSO APPLIED THE BRAKES AND THE PEDAL WENT ALL THE WAY TO THE FLOOR. IF I DIDN'T HAVE ENOUGH FOLLOWING DISTANCE I WOULD HAVE CRASHED RIGHT IN TO THE CAR. I ONLY HAD ABOUT 1/2 INCH OF BRAKE PEDAL A…

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WHILE DRIVING TO WORK APPROACHING AN INTERSECTION THE CAR IN FRONT OF ME SIGNALED TO TURN RIGHT LAST MINUTE AND APPLIED THE BRAKES, I ALSO APPLIED THE BRAKES AND THE PEDAL WENT ALL THE WAY TO THE FLOOR. IF I DIDN'T HAVE ENOUGH FOLLOWING DISTANCE I WOULD HAVE CRASHED RIGHT IN TO THE CAR. I ONLY HAD ABOUT 1/2 INCH OF BRAKE PEDAL AND DROVE IN LOW GEAR VERY CAREFULLY THE REST OF THE SHORT DISTANCE TO WORK. WHEN I GOT OUT OF THE TRUCK I SAW BRAKE FLUID POURING OUT OF THE BRAKE LINES BELOW THE DRIVERS SIDE DOOR AND THEY WERE COMPLETELY RUSTED OUT. UPON FURTHER INSPECTION I REALIZED ALL MY BRAKE LINES WERE RUSTY ON A NINE YEAR OLD VEHICLE, I NEVER SAW ANYTHING LIKE THIS BEFORE. I HAD TO GET THE VEHICLE TOWED AND REPAIRED AT A LOCAL GARAGE THAT CHARGED ME $1,547.61 TO REPLACE ALL THE LINES AND DID A HORRIBLE JOB. I HAD CALLED THE GMC DEALER I DEALT WITH IN THE PAST AND THEY WERE INUNDATED WITH RECALL WORK AND HAD AT LEAST A 2 WEEK WAIT AND ANOTHER GM DEALER THAT GMC CUSTOMER SERVICE PROVIDED ME AND THEY WERE ALSO ALL BOOKED UP WITH RECALL WORK AND SO I WAS FORCED TO TRUST A LOCAL SHOP. THIS A SAFETY ISSUE THAT COULD GET PEOPLE KILLED, I ALWAYS HAVE MY WIFE AND KIDS IN THE TRUCK AND IT WAS A DEATH TRAP. IN TALKING TO GMC REPS IS SEEMS THEY HAVE NO INTENTION TO REIMBURSE ME FOR THIS PREMATURE AND ACCELERATED RUSTING CONDITION THAT COULD HAVE CAUSED ME OR SOMEONE ELSE THEIR LIFE. *TR

NHTSA ODI #10650138

50,000 miles · Jun 19, 2014
Electrical SystemService BrakesStructure

I BOUGHT MY GMC SIERRA 2500 IN JUNE OF 2005. SHORTLY AFTER I BOUGHT THE TRUCK I STARTED TO NOTICE RUST ON THE TRAILER HITCH AND FRAME RAILS. AS THE YEARS HAVE GONE BY, THE ENTIRE UNDERCARRIAGE IS RUSTED OVER. OVER THE LAST SEVERAL YEARS A BRAKE LINE RUSTED THROUGH AND THE BRAKE PADS & ROTORS HAVE BEEN REPLACED SEVERAL TIMES. …

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I BOUGHT MY GMC SIERRA 2500 IN JUNE OF 2005. SHORTLY AFTER I BOUGHT THE TRUCK I STARTED TO NOTICE RUST ON THE TRAILER HITCH AND FRAME RAILS. AS THE YEARS HAVE GONE BY, THE ENTIRE UNDERCARRIAGE IS RUSTED OVER. OVER THE LAST SEVERAL YEARS A BRAKE LINE RUSTED THROUGH AND THE BRAKE PADS & ROTORS HAVE BEEN REPLACED SEVERAL TIMES. I WAS LUCKY TO BE PICKING MY TRUCK UP FROM THE SHOP AFTER AN OIL CHANGE & NOT DRIVING IT, WHEN I NOTICED BRAKE FLUID ON THE GROUND UNDER MY TRUCK.MY SPEEDOMETER DOES NOT WORK PROPERLY & THE DASHBOARD LIGHTING WORKS OCCASIONALLY. MY TRAILER HITCH RUSTED SO BAD THAT THE LAST TIME I PUT THE RECEIVER INTO THE HITCH IT WAS STUCK & I HAD TO GET A FRIEND TO CONNECT A CHAIN TO HIS TRUCK & WHILE I DROVE FORWARD & HE REVERSED, THE RECEIVER FINALLY BROKE FREE AFTER APPROX. 10 MINUTES. *TR

NHTSA ODI #10604632

70,000 miles · Mar 25, 2014
Service Brakes

BRAKE LINE UNDER DRIVERS SIDE BROKE LEAVING VEHICLE WITHOUT ANY REGULAR STOPPING CAPABILITY AND REQUIRING TOW. ESTIMATED REPLACEMENT OF ALL LINES RECOMMENDED BY GMC DEALER DUE TO FAILURES BEING COMMON, $1,480 PLUS TAX. *TR

NHTSA ODI #10574824

Official recalls

1

08V519000 · Equipment Adaptive/mobility

Oct 6, 2008

MOBILITYWORKS IS RECALLING 133 MY 2005-2006 FORD E250, MY 2000, 2004-2006 E350, MY 2000, 2005 E450, MY 2005-2006 GMC 2500, GMC 3500, AND MY 2006 DODGE 2500 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy: MOBILITYWORKS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.