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2005 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2005 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

104 reports with mileage · 11 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports6 fire reports3 injury reports

Fuel System, Gasoline complaints

2 reports
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40,650 miles · Aug 20, 2012
Fuel System, GasolineService Brakes

THE 2005 GMC 2500HD FWD (WELL MAINTAINED AND OILED TO PREVENT CORROSION) EXPERIENCED A FAILURE WHILE TOWING MY 24' PURSUIT FISHING BOAT (7200 LBS.) HOME FROM STURGEON POINT MARINA TO HAMBURG, NY 14075 (APPROXIMATELY 10 MILES) WITH "MINIMAL" STOPPING CAPABILITY AS THE DOT 3 BRAKE FLUID WAS BEING EXPELLED. I HAD TO FEATURE THE TH…

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THE 2005 GMC 2500HD FWD (WELL MAINTAINED AND OILED TO PREVENT CORROSION) EXPERIENCED A FAILURE WHILE TOWING MY 24' PURSUIT FISHING BOAT (7200 LBS.) HOME FROM STURGEON POINT MARINA TO HAMBURG, NY 14075 (APPROXIMATELY 10 MILES) WITH "MINIMAL" STOPPING CAPABILITY AS THE DOT 3 BRAKE FLUID WAS BEING EXPELLED. I HAD TO FEATURE THE THROTTLE TO NEGOTIATE STOPPING SENARIOS WITHOUT ISSUE. AS OF 8/20/12, THIS VEHICLE IS WITH FUCCILLO CHEVROLET, INC. (GRAND ISLAND, NY) FOR OVERHAUL OF ENTIRE BRAKING SYSTEM; INCLUDING FUEL LINES. THE CERTIFIED TECHNICIAN SUGGESTED THE ENTIRE BRAKE LINES SYSTEM BE REPLACED ALONG WITH THE FUEL LINES DUE TO EXTREME CORROSION. ALL THIS WORK IS BEING PERFORMED SINCE THE EXCELLENT CONDITION OF THE VEHICLE.THE ESTIMATE FOR THIS WORK IS APPROXIMATELY $2250 TO REPLACE ALL LINES (BRAKE / GAS) AFFECTED BY SEVERE CORROSION. THIS CONDITION IS A RESULT OF POOR MATERIAL SELECTION NOT CAPABLE OF WITHSTANDING NORMAL WINTER CONDITIONS FOUND IN THE NORTHEAST. THE SAME STANDARDS SHOULD BE USED AS SELECTING EXHAUST SYSTEM MATERIAL. BRAKES CAN KILL YOU....EXHAUST SYSTEMS CAN NOT! FINAL NOTE: TRUCK DRIVEN 50 MILES PER WEEK TO WORK (10 MILES EACH DAY). DURING WINTER MONTHS, THE RESIDUAL SALT IS RINSED AS REQUIRED ON A WEEKLY BASIS (OR SOONER) TO PREVENT CORROSION. THIS TRUCK PRIOR TO WINTER DRIVING HAS HAD OIL APPLIED TO THE UNDERFRAME, APPARENTLY, THE BRAKE / FUEL LINE WHERE NOT ADEQUATELY TREATED. *TR

NHTSA ODI #10471545

85,183 miles · Mar 1, 2011
Fuel System, Gasoline

PRIOR TO THE BEGINNING OF THIS PROBLEM, THE VEHICLE WAS OPERATING NORMALLY. WHEN THE VEHICLE WAS REFUELED TO FULL, A STRONG SMELL OF GASOLINE WOULD SURROUND THE VEHICLE AND FUEL WOULD BEGIN TO DRIP FROM UNDER THE VEHICLE IN THE AREA OF THE FUEL TANK. WHEN TANK WAS FILLED ONLY PARTIALLY (BELOW 75%) ONLY THE STRONG SMELL OF GASOLI…

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PRIOR TO THE BEGINNING OF THIS PROBLEM, THE VEHICLE WAS OPERATING NORMALLY. WHEN THE VEHICLE WAS REFUELED TO FULL, A STRONG SMELL OF GASOLINE WOULD SURROUND THE VEHICLE AND FUEL WOULD BEGIN TO DRIP FROM UNDER THE VEHICLE IN THE AREA OF THE FUEL TANK. WHEN TANK WAS FILLED ONLY PARTIALLY (BELOW 75%) ONLY THE STRONG SMELL OF GASOLINE WOULD OCCUR AFTER REFUELING. THE VEHICLE WAS TAKEN TO A GM DEALERSHIP AND AN INSPECTION WAS PERFORMED AND A CRACK WAS FOUND IN THE FUEL TANK WHERE THE FILLER NECK ATTACHES TO THE BODY OF THE FUEL TANK. THE FUEL TANK WAS REPLACED AND THE PROBLEM HAS BEEN CORRECTED. *TR

NHTSA ODI #10386111

Official recalls

1

08V519000 · Equipment Adaptive/mobility

Oct 6, 2008

MOBILITYWORKS IS RECALLING 133 MY 2005-2006 FORD E250, MY 2000, 2004-2006 E350, MY 2000, 2005 E450, MY 2005-2006 GMC 2500, GMC 3500, AND MY 2006 DODGE 2500 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy: MOBILITYWORKS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.